Pentalift LDL Bedienungsanleitung

PENTALIFT EQUIPMENT CORPORATION

M086R06 December 8, 2017 10:37 AM

LDL Dock Lift Owners Manual

PENTALIFT EQUIPMENT CORPORATION

OWNERS MANUAL

MODEL NUMBER: SERIAL NUMBER:

CAPACITY:

Individual Model Number(S) and Serial Number(s) must be  lled out by the user for future reference

THIS MANUAL IS AN IMPORTANT DOCUMENT

IT SHALL BE KEPT WITH THE MACHINE OR

LOCATED WHERE READILY AVAILABLE TO

OPERATORS AND MAINTENANCE PERSONNEL FOR

REFERENCE PURPOSES. DO NOT INSTALL, OPERATE

OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ

AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF

THIS MANUAL. FAILURE TO DO SO MAY RESULT IN

PROPERTY DAMAGE, BODILY INJURY OR DEATH.

KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE

REFERENCE.

Individual Model Number(s) and Serial Number(s) must be lled out by the user for future reference.

MODEL NUMBER : _______________ SERIAL NUMBER : _______________

CAPACITY : _______________

LDL DOCK LIFT

PENTALIFT EQUIPMENT CORPORATION

M086R06 December 8, 2017 10:37 AM

LDL Dock Lift Owners Manual

Pentalift Equipment Corporation

P.O. Box 1060

Guelph, ON N1H 6N1

Phone: 519-763-3625

Fax: 519-763-2894

Parts Phone: 519-763-3625 Extension 625

Ask for Parts Department

Pentalift Equipment Corporation provides an owners manual when equipment is

shipped. Additional manuals are available at $25.00 each.

IMPORTANT: The owners manuals that are provided on Pentalift Equipment

Corporations website are generic in nature. They are provided for general

information only. For all purposes, only the owners manual that is specic to the

equipment should be referenced and relied on. In order to receive the specic

owners manual for specic Pentalift equipment, please contact your Pentalift

representative and supply the specic serial number(s) for the equipment the

manual is required for. Do not rely on the information in the generic owners

manuals provided through the website as it may not be appropriate for your

specic Pentalift equipment.

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

PRODUCT REGISTRATION

PENTALIFT EQUIPMENT CORPORATION

HYDRAULIC DOCK LEVELER

M056R17 MAR.10 2010

PRODUCT REGISTRATION CARD

To validate warranty and to advise of product updates

please complete the following information and return to

Pentalift Equipment Corporation

To validate warranty on-line go to: www.pentallift.com

End User Information

*Indicates information that must be provided.

*Company Name:

Contact *First Name: *Last Name: Title:

*Mailing Address:

*City: *State/Prov. *Zip/Postal Code:

*Phone: ( ) - Fax: ( ) - Email:

Check Products Purchased: Levelers, Vehicle Restraints, Seals/Shelters,

Elevating Docks, Lift Tables

*Serial Number(s): Invoice # (if available):

Please return to:

Pentalift Equipment Corporation

P.O. Box 1510,

Buffalo, NY 14240-1510

Pentalift Equipment Corporation

P.O. Box 1060

Guelph, Ontario

N1H 6N1

Attention: Service Department

Or Fax to (519) 763-2894

Dealer Name: Sales Rep.:

Manual Verification *Manual Number:

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

BEFORE DOING ANY ELECTRICAL WORK, BE CERTAIN THAT THE POWER IS

DISCONNECTED WITH A FUSED DISCONNECT, PROPERLY TAGGED AND LOCKED

OUT. FUSED DISCONNECT AND LOCKOUT DEVICE (SUPPLIED AND INSTALLED

BY OTHERS) MUST MEET WITH ALL APPLICABLE CODES AND REGULATIONS.

ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN IN

ACCORDANCE WITH ALL APPLICABLE CODES AND REGULATIONS.

BEFORE DOING ANY INSTALLATION, MAINTENANCE, INSPECTION OR TROUBLE

SHOOTING, BARRICADE ALL AREAS FROM TRAFFIC AROUND THE WORK AREA

INSIDE (AND OUTSIDE IF APPLICABLE) FOR SAFETY AND POST APPROPRIATE

WARNING SIGNS.

ARC FLASH AND SHOCK HAZARD PPE (PERSONAL PROTECTION EQUIPMENT)

REQUIRED. DE-ENERGIZE EQUIPMENT BEFORE WORKING ON OR INSIDE. DO

NOT OPEN COVER WITHOUT APPROPRIATE PPE. REFER TO NFPA 70E FOR PPE

REQUIREMENTS. THIS PANEL MAY CONTAIN MORE THAN ONE POWER SOURCE.

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH.

SAFETY INFORMATION AND WARNINGS

NEVER GO BENEATH THE DOCK LIFT FOR ANY REASON UNLESS THE PLATFORM

AND HINGED BRIDGE(S) ARE PROPERLY SUPPORTED (SEE “Figure 10: How to Support

the Dock Lift for Maintenance” on page 15) AND THE POWER IS DISCONNECTED,

PROPERLY TAGGED AND LOCKED OUT. IT IS THE RESPONSIBILITY OF THE OWNER

TO ENSURE THAT NO LOAD OR TRAFFIC IS PLACED ON THE PLATFORM WHILE THE

MAINTENANCE STAND IS ENGAGED. THE CONSTRUCTION OF THE MAINTENANCE

STAND IS INTENDED TO SUPPORT THE WEIGHT OF THE UNLOADED DOCK LIFT ONLY.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death

or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION, used with the safety alert symbol, indicates a potentially hazardous situation which,

if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.

READ THESE SAFETY PRACTICES BEFORE INSTALLING, OPERATING OR SERVICING

THE DOCK LIFT. FAILURE TO FOLLOW THESE SAFETY PRACTICES MAY RESULT IN

PROPERTY DAMAGE, BODILY INJURY OR DEATH.

THE OPERATION OF THIS EQUIPMENT IS SUBJECT TO CERTAIN HAZARDS THAT CAN BE PROTECTED

AGAINST ONLY BY THE EXERCISE OF CARE AND COMMON SENSE AND NOT BY MECHANICAL MEANS. IT IS,

THEREFORE, ESSENTIAL TO HAVE COMPETENT, QUALIFIED OPERATORS TRAINED IN THE SAFE OPERATION

AND CARE OF THIS TYPE OF EQUIPMENT. ALL PERSONNEL MUST COMPLETELY UNDERSTAND THIS SAFETY

INFORMATION BEFORE WORKING ON OR NEAR THIS EQUIPMENT.

IT IS THE RESPONSIBILITY OF OTHERS TO ENSURE THE PROPER MOUNTING OF ANY

WALL MOUNTED EQUIPMENT SUCH AS REMOTE POWER UNITS, CONTROL PANELS

AND LIGHT PACKAGES AND TO ENSURE THAT THE MOUNTING SURFACE IS CAPABLE

OF FULLY SUPPORTING THE LOADS GENERATED BY THE EQUIPMENT.

1. Before loading/unloading the truck, ensure the trailer is in position rmly against both of the dock bumpers or bollards

and CHOCK THE TRUCK WHEELS to eliminate the possibility of the truck rolling or inching forward.

2. NEVER EXCEED THE MAXIMUM RATED CAPACITY OF THE DOCK LIFT. (i.e. The maximum load for a 6,000

lb. rated unit is 6,000 lb. with the load center at the center of the platform.) The single axle load capacity across the

ends is 75% of the rated capacity. The single axle load across the sides is 50% of the rated capacity. Refer to the

specication plate (See “Figure 2: Safety Label and Decal Locations” on page 3) for each dock lift’s particular

rating.

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

iii

3. Never stand between the dock and a truck.

4. Return the dock lift to the stored position before allowing truck to depart.

5. When not in use, the unit MUST be in the fully lowered position.

6. Dock lifts must be lagged to the oor.

7. Do not apply shock loads to the unit. (I.e. Do not drop loads onto the platform, lower loads onto the platform at a high

rate of speed, stop unit abruptly or jog in lower range of travel.)

8. The platform surface must be kept clean and free from oil, debris, etc. Keep debris, etc. from underneath the unit.

9. Keep any obstructions and personnel clear of the dock lift and load and their operating path to eliminate injury and/or

damage. Avoid or eliminate any and all potential pinch points.

10. Prior to each use, ensure dock lift and load does not create pinch points during operation when located adjacent to or

near other equipment or structures.

11. Never use the unit for raising personnel unless it has been suitably designed and manufactured for that purpose by

Pentalift Equipment Corporation. Guard rails and access chains must be used.

12. Anyone using or in the vicinity of this equipment must wear protective footwear with steel toes.

13. It is the owner’s responsibility to ensure protection is provided for the operator (i.e. access chains) to prevent falling

off of the dock lift when the unit is above ground/oor level.

14. All electrical, hydraulic and/or pneumatic lines must be carefully routed to prevent them from being pinched or

severed.

15. Regular inspection and maintenance must be performed to keep the equipment in proper operating condition.

Pay particularly close attention to all hoses and/or wires in order to detect possible cracks or wear. Always follow

the instructions as per the `HOW TO SUPPORT THE DOCK LIFT DURING ROUTINE MAINTENANCE AND

INSPECTION’ section in this manual (See page 15) prior to performing any activity within the operating path of the

Dock Lift.

16. HYDRAULIC FALLSAFE: The basic purpose of the fallsafe feature (velocity fuse) is to arrest the platform’s

downward movement in the event of ruptured or severed hose. If a fallsafe situation should occur, the dock lift must

be inspected by an authorized Pentalift Representative before continuing to use the dock lift. The owner must receive

written authorization from Pentalift Equipment Corporation through the authorized Pentalift representative before

continuing to use the dock lift.

17. Ensure that the Owner’s Manual is at all times accessible to anyone who may require it.

18. Ensure that the equipment is not used by anyone if you believe that any part of it might be in disrepair (e.g. loose

wires, leaking hoses, bent structural members, broken welds, etc.). See Warranty Section.

19. Do not use the dock lift while under the inuence of drugs or alcohol.

20. If you have any questions, contact your immediate supervisor or your authorized Pentalift representative for

assistance.

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

OWNER RESPONSIBILITY

The Owner's Responsibilities include the following:

1. The owner should recognize the inherent danger of the interface between dock and transport vehicle. The Owner must,

therefore, train and instruct operators in the safe use of dock levelling devices.

2. When a transport vehicle is positioned as closely as practicable to a dock levelling device, there shall be at least 4” (100 mm) of

overlap between the front edge of the Hinged Bridge and the edge of the oor or sill of the transport vehicle.

3. Nameplates, cautions, instructions and posted warnings shall not be obscured from the view of operating or maintenance

personnel for whom such warnings are intended.

4. Manufacturer’s recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed,

and written records of performance of these procedures should be kept.

5. Removal from Service: Any lift not in safe operating condition such as, but not limited to excessive leakage, missing

rollers, pins or fasteners, any bent or cracked structural members, cut or frayed electric, hydraulic or air lines, damaged

or malfunctioning controls or safety devices, etc. shall be removed from service until it is repaired to Pentalift Equipment

Corporation’s standards.

6. Pentalift Equipment Corporation shall supply replacement nameplates, caution or instruction labels and operating and

maintenance manuals upon request of the owner. The owner shall see that all nameplates and caution and instruction

markings or labels are in place and legible and that the appropriate operating and maintenance manuals are provided to users.

7. Modications or alterations of dock levelling devices shall be made only with written permission of Pentalift Equipment

Corporation. Alteration permission must be signed by both the Pentalift Post Sale Customer Service Manager and the

President to be valid.

8. When industrial trucks are driven on and off transport vehicles during the loading and unloading operation, the brakes on the

transport vehicle shall be applied and wheel chocks or positive restraints that provide the equivalent protection of wheel chocks

engaged.

NOTE: It is recognized that these devices are intended to secure a transport vehicle to a loading dock by mechanical means.

However, no standards currently exist for the strength, construction or attachment of the under ride guard on a transport vehicle. It

is therefore recommended that users of such positive restraint devices review:

• The means of attachment to the transport vehicle

• The strength of the overall connection

• The proper coordination of the actuation of devices with any signalling system used

• The need to use wheel chocks

9. In selecting dock levelling devices, it is important to consider not only present requirements, but also future plans or adverse

environments.

Unless speci cally agreed to in writing by Pentalift Equipment Corporation at the time the

equipment is ordered and prior to the equipment’s manufacture, this equipment is sold as

a complete package. It is not to be altered, changed or added to in any way or form, in its

con guration and function, without the written permission of Pentalift Equipment Corporation.

If requested by a customer, Pentalift Equipment Corporation is not supplying all or some of the power unit and / or con-

trol components for the equipment’s application. The power unit and controls constitute important safety and functional

aspects of the equipment. It is the customer’s responsibility to address the operational and safety issues associated

with providing the required controls and power units to satisfy the operational and safety requirements of the equipment.

The customer’s decision to supply all or some of these components indicates that the customer is taking full responsibil-

ity for any and all possible operational, safety and liability issues associated to the product and its conguration. The

customer also agrees to absolve Pentalift Equipment Corporation from any and all possible operation, safety and liability

issues.

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

TABLE OF CONTENTS

PRODUCT REGISTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I

SAFETY INFORMATION AND WARNINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .II

OWNER RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IV

TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAFETY LABELING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ELECTRICAL REFERENCE - 1 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ELECTRICAL REFERENCE - 1.5 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

ELECTRICAL REFERENCE - 3 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ELECTRICAL REFERENCE - 5 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ELECTRICAL REFERENCE - 7.5 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ELECTRICAL REFERENCE - 10 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

BREAK-IN AND PERFORMANCE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

HOW TO SUPPORT THE DOCK LIFT DURING ROUTINE MAINTENANCE AND INSPECTION . . . . . . . .15

MAINTENANCE AND LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

TROUBLE SHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LIFT CYLINDER REPLACEMENT PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

LIST OF ILLUSTRATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PENTALIFT EQUIPMENT CORPORATION WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

SAFETY LABELING

Figure 1: Safety Labels and Decals

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

Figure 2: Safety Label and Decal Locations

Be sure that all labeling is in place and intact when the unit is received. If any of the safety labels or decals are

missing or illegible, contact your Pentalift representative for immediate replacement.

NOTE: It is the owner’s responsibility to ensure that all safety labeling remains legible and in its original

position throughout the life of the product. If any of the safety labels or decals are missing or illegible, contact

your Pentalift representative for immediate replacement. Inspection shall be done during regular maintenance

and lubrication (See “MAINTENANCE AND LUBRICATION” on page 16).

Item Part No. Qty/Unit Description

1 250-1358 2 “WARNING - FRAME MUST BE LAGGED...”

2 250-1046 2 “DANGER... STAND CLEAR...”

3 250-1385 2 SPECIFICATION PLATE

4 NOTE 2 CAPACITY LABEL

5 250-1148 1 FINAL INSPECTION

6 250-1171 2 SAFETY STRIPE

7 250-1127 2 “FORKS HERE”

8 250-1141 1 “CAUTION... THIS EQUIPMENT...”

9 250-2141 1 “WARNING... GUARD RAILS... CHAINS”

10 250-2548 2 “DO NOT PLACE ANY LOAD ON THIS...”

11 250-2530 2 “DANGER... DO NOT WORK UNDER...”

NOTE: State Model # and Serial # when ordering replacement parts.

To re-order labels and decals, use the following part numbers:

PENTALIFT EQUIPMENT CORPORATION

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LDL Dock Lift Owners Manual

ARC FLASH AND SHOCK HAZARD PPE (PERSONAL PROTECTION EQUIPMENT)

REQUIRED. DE-ENERGIZE EQUIPMENT BEFORE WORKING ON OR INSIDE. DO

NOT OPEN COVER WITHOUT APPROPRIATE PPE. REFER TO NFPA 70E FOR PPE

REQUIREMENTS. THIS PANEL MAY CONTAIN MORE THAN ONE POWER SOURCE.

HAZARDOUS VOLTAGE WILL CAUSE SEVERE INJURY OR DEATH.

BE SURE ALL HYDRAULIC FITTINGS ARE RATED FOR HYDRAULIC SYSTEMS THAT

MAY PEAK OUT AT 4000PSI. HARDWARE STORE ITEMS CAN BURST AT 150PSI. ONLY

BUY REPLACEMENT PARTS FROM PENTALIFT.

INSTALLATION INSTRUCTIONS

DO NOT INSTALL, OPERATE OR SERVICE THIS PRODUCT UNLESS YOU HAVE READ

AND FULLY UNDERSTAND THE ENTIRE CONTENTS OF THIS MANUAL. FAILURE TO

DO SO MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.

IMPORTANT

PREPARATION PRIOR TO INSTALLATION

Perform installation instructions in the same sequence as they are listed below.

1. Ensure pit conforms to appropriate Pentalift pit drawing. Ensure drain, if required, is in place prior to installing the

dock lift.

2. Make sure the installation surface is clean, level

and at before installing the unit. A slight slope

from clevis end to roller end is not a problem,

but a side to side slope will cause premature

wear on all moving parts of the lift. Tighten the

lag bolts.

3. The installation surface must be capable of

supporting any loads that will be applied to it.

4. Connect the two hydraulic hoses to the

hydraulic hoses sticking out on the xed end of

the frame.

Hoist the dock lift into the pit. At the same time,

feed the hydraulic hose through the conduit

from inside the pit toward the power unit. (See

“Figure 3: Moving the Dock Lift” on page 4)

5. Mount the power unit in the desired location

and connect the two hydraulic hoses. Ideally,

the reservoir should be mounted on a wall

approximately 6 1/2 feet above the ground.

BEFORE DOING ANY INSTALLATION, MAINTENANCE, INSPECTION OR TROUBLE

SHOOTING, BARRICADE ALL AREAS FROM TRAFFIC AROUND THE WORK AREA

INSIDE (& OUTSIDE IF APPLICABLE) FOR SAFETY, POST APPROPRIATE WARNING

SIGNS AND BE CERTAIN THAT THE POWER IS DISCONNECTED, PROPERLY TAGGED

AND LOCKED OUT. ALL ELECTRICAL WORK MUST BE PERFORMED BY A QUALIFIED

ELECTRICIAN IN ACCORDANCE WITH ALL APPLICABLE CODES.

MAKE SURE LIFTING AND SLINGING DEVICES ARE OF SUFFICIENT CAPACITY,

USED IN THE CORRECT MANNER AND ARE IN GOOD WORKING ORDER. ALL

LIFTING, POSITIONING AND INSTALLATION, AS WELL AS THE BREAK-IN AND

PERFORMANCE CHECK MUST BE DONE BY QUALIFIED PERSONNEL TRAINED AND

EXPERIENCED IN NECESSARY SAFETY PROCEDURES.

Figure 3: Moving the Dock Lift

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