Perkins D6500 Kurzanleitung

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Installation & Operational Manual

SSP I –B (D6500)

Hydraulic Cart Lifter

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 1

TABLE OF CONTENTS

SSP I –B(D6500) LIFTER SPECIFICATIONS……………………………………………………………………………….... 2

OVERALL DIMENSIONS……………………………………………………………………………………………………………3-4

GLOSSARY OF TERMS…………………………………………………………………………………………………….…………. 5

INSTALLATION SAFETY ………………………………………………………………………………….…………………………..6

RESIDENTIAL–ONLY INSTALLATION ……………………………………………………….…………………………. 7 - 10

MIXED COMMERCIAL AND RESIDENTIAL INSTALLATION.…………………………………………………. 11 - 14

NON PERKINS HYDRAULICS.……………………………………………………………………………………………………. 15

PERKINS HYDRAULICS.……………………………………………….……………………………………………………. 16 - 19

ADJUSTING THE PERKINS HYDRAULICS.…………………..………………………………………………………. 20 - 24

OPERATING THE LIFTER.…………………………………….……………………………………………………………. 25 - 26

TROUBLESHOOTING GUIDE………………….……..………………………….………………………………………. 27 - 30

MAKING A WARRANTY CLAIM………………………..………….…………….……………………………………………. 31

SSP I –B(D6500) EXPLODED PARTS VIEW………….……..………….…………………………….……………. 32 - 35

HYDRAULIC CYLINDER PARTS GUIDE……………………………..……….………………………………………………. 36

PROTECTIVE SAFETY LABELING…………………………………………….……..…………………………………………. 37

WARRANTY POLICY…………………………………………..……………………………………………………………………. 38

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 2

SSP I –B (D6500) Lifter Specifications

Cart Compatibility

ANSI Type B, US-Style two-bar carts having a bar

to bar dimension of 14 ¾ - 15 ¼”.

Typical Mounting Application

Rearloader

Tipper-Bar Compatible?

No.

Flow Rate Requirement

3.5 gpm

Cycle Time

6-8 seconds (up and down)

Recommended Pressure Setting*

1,550 psi at the pressure relief valve

Weight Capacity**

400 lbs

Dump Angle

50 degrees from the horizon

Mounting Height (ground level to top of mounting

plate)

39-1/2”.

Approximate Unit Weight (not counting

packaging)

115 lbs

Hydraulic Package

Tap-In kits are sold separately

Warranty

1-year ***

Perkins regularly makes product improvements. Specifications are subject to change without notice.

* Actual pressure required to lift a load can vary.

** Do not lift more than the recommended amount printed on the cart by the cart manufacturer or

damage or injury may result.

*** See Warranty page enclosed in this manual for full details of coverage

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 3

Overall Dimensions

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 4

Overall Dimensions Cont.

Perkins regularly makes product improvements. Dimensions are subject to change without notice.

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 5

Glossary of Terms

ANSI Type B carts

(US-Style two-bar carts) with a

dimension of 14 ¾ - 15 ¼” bar to bar

spacing.

Key Hydraulic Components

Diverter Valve

Hand Valve

PO Check Valve

50/50 Splitter

Double Diverter Valve

Adjustable Flow

Control

Hydraulic Cylinder

Valves are sold separately or as part of a tap-in kit. The valves are shown for reference / identification purposes

only. Your specific installation may require other equipment not shown.

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 6

Installation Safety

Please read this manual prior to installing, repairing or using this cart lifter.

Installation of this equipment requires welding, painting, grinding, torching and working with

high- pressure hydraulic systems. The appropriate safety equipment should be used at all

times.

Always follow OSHA specified lock-out procedures while working with a truck.

Cart lifters weigh, on average, between 110 to 300 lbs. Do not lift the lifter onto the

mounting plate by hand. Always use proper lifting equipment.

Always use a chain or strap to secure the lifter in the upright position during the installation

process. Unsecured lifters may fall suddenly causing injury.

The truck to which the lifter is to be installed should be empty of waste. Torching and

welding can ignite the contents of the truck and cause a fire.

Do not weld on the truck unless a ground is in place and the battery is disconnected.

Do not open/loosen any hydraulic lines unless the system is off and depressurized.

Always double-check hydraulic fittings and hoses for tightness prior to reactivating the

pump.

Always relocate lights that need to be moved due to the position of the cart lifter to a clear

and unobstructed area clearly visible to drivers.

All painting of the truck/lifter after installation is complete should be done with proper

ventilation and per local regulations. Do not paint over caution and warning labels.

If there are any questions about the proper installation or use of the cart lifter not covered in

the manual, it is recommended to call Perkins at 800-882-5292.

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 7

Installation Tips

Do not mount the lifter to a refuse body which is not already mounted to a chassis. Chassis

heights can vary and this will affect the final installed height of the cart lifter.

Tack weld only until all positions and clearances are verified to work well for your application.

Always work on a smooth level surface with an empty truck.

Residential-Only Installation

A residential-only installation is when the cart lifter will be mounted to the truck and the truck

will not be used for collecting commercial containers (such as 1 thru 10 yard containers). A

residential-only installation is very straightforward and simple and very little customization

required. Therefore, a residential-only installation may take only 4-6 hours.

Mounting the SSP I –B (D6500) Cylinder Style Cart Lifter, Mark Your Centerlines

Begin by selecting whether the installation will be

centered on the truck, or offset, or a double

installation. Draw a centerline on the truck’s

loading sill.

A centered installation will place the lifter directly

centered on the centerline of the truck.

An offset installation will place the lifter 17 ½” from

the center of the truck, (usually to the curb side) as

shown in the picture at right.

A double installation will place a lifter 17 ½” to the

left and 17 ½” to the right of the truck’s centerline.

Examples of typical installations.

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 8

Determine the Mounting Height

Upper hook mounting height

The mounting height is critical to the proper function of

any cart lifter. The ideal location for the upper hook is

34” off the ground, when the lifter is positioned so that

the faceplate is 5 degrees tilted back from vertical as

shown in the diagram at left.

It is important that the packer body be mounted to a

chassis, and the truck is empty and parked on a smooth

and level surface when this mounting height is

determined.

A cart lifter which has been positioned too low may kick

carts away before successfully engaging them.

A cart lifter which is mounted too high will make it

difficult for the operator to latch the cart at all, causing

the operator to have to lift the cart onto the latch.

A good mounting height will make latching carts

effortless with no lifting or holding the cart in place.

Positioning the Mounting Plate

* The mounting plate can be positioned as low as 38 ½” . The mounting plate itself should be vertical and level.

Perkins Manufacturing Company 800-882-5292

Creators of the TuckAway®Cart Lifter

www.perkinsmfg.com

Revised: 5/7/2019

Page 9

Reinforce the Mounting Plate

Dimensions shown above are an example only and will

vary from truck to truck

When the mounting height is

determined, the lifter’s

mounting plate frequently ends

up being higher than the

original load sill. This is normal

and requires the addition of a

supporting structure.

It is necessary to fully support

the mounting plate to provide a

rigid base for the cart lifter. An

unsupported mounting plate

can easily deform through

normal use in a short period of

time. Failure to fully support

the mounting plate can lead to

rapid premature failure of the

cart lifter.

Perkins recommends adding

steel structural tube across the

entire length of the load sill.

This tube becomes the new load

sill.

The tube should be at least ¼”

thick, and sized to allow the top

of the support to mate to the

top of the mounting plate. Do

not extend the support tube

above the mounting plate top

edge.

The size needed will vary from

installation to installation, use

what best suits your needs.

Note: Simply adding gussets to

the back of the mounting plate

does not provide adequate

support. The reinforcement should

cover the entire rear of the plate

and be welded fully.

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