Pfeiffer Vacuum TPS 110 Bedienungsanleitung

Translation of the original instructions

Operating Instructions

PT 0199 BEN/C (1010)

TPS

DC out

AC in

TPS 110 - 400 / TPS 111 - 401

Mains pack

Table of contents

1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Proper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.3 Connecting to the mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

About this manual

1 About this manual

1.1 Validity

This operating manual is for customers of Pfeiffer Vacuum. It describes the func-

tioning of the designated product and provides the most important information for

safe use of the unit. The description follows applicable EU guidelines. All informa-

tion provided in this operating manual refer to the current state of the product's de-

velopment. The documentation remains valid as long as the customer does not

make any changes to the product.

Up-to-date operating instructions can also be downloaded from

www.pfeiffer-vacuum.net.

1.2 Conventions

Safety instructions

The safety instructions in Pfeiffer Vacuum operating manuals are the result of risk

evaluations and hazard analyses and are oriented on international certification

standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844.

In this document, the following hazard levels and information are considered:

Pictograph

definitions

Instructions in the

text

Work instruction: here you have to do something.

Abbreviations used

TC:Electronic drive unit for turbopump

TPS:Mains pack

WARNING

Possible danger

Injuries or severe property damages can occur.

CAUTION

Possible danger

Injuries or property damages can occur.

NOTE

Command or note

Command to perform an action or information about properties, the disregarding of

which may result in damage to the product.

Prohibition of an action or activity in connection with a

source of danger, the disregarding of which may result in

serious accidents.

Warning of a displayed source of danger in connection

with operation of the unit or equipment.

Command to perform an action or task associated with a

source of danger, the disregarding of which may result in

serious accidents.

Safety

2Safety

2.1 Safety precautions

• Observe the safety and accident prevention regulations.

• Check regularly that all safety precautions are being complied with.

• Do not loosen any plug connection during operations.

• Keep leads and cables well away from hot surfaces (> 70 °C).

• Always ensure a safe connection to the protective earthing conductor (PE, pro-

tection class I).

• The unit has been accredited with protection class IP 20. When installing into

ambient conditions, which afford other protection classes, the necessary mea-

sures must be taken.

• Before carrying out any work disconnect the unit and all associated installations

safely from the mains.

NOTE

Duty to inform

Each person involved in the installation or operation of the unit must read and observe

the safety-related parts of these operating instuctions.

The operator is obligated to make operating personnel aware of dangers originating

from the unit or the entire system.

WARNING

Danger - Electrical installation

Safe operation after installation is the responsibility of the operator.

Do not independently modify or change the pump and electrical equipment.

Make sure that the system is integrated in an emergency off safety circuit.

Consult Pfeiffer Vacuum for special requirements.

WARNING

Danger of electric shock

In case of defect, the parts connected to the power supply are under voltage.

Always keep the mains connection freely accessible so you can disconnect it at any

time.

Safety

2.2 Proper use

• Pfeiffer Vacuum mains packs only serve to the external voltage supply of Pfeiffer

Vacuum turbopumps with integrated electronic drive unit.

• Only operate Pfeiffer Vacuum mains packs in the available specification.

2.3 Improper use

Improper use will cause all claims for liability and warranties to be forfeited. Im-

proper use is deemed to be all use for purposes deviating from those mentioned

above, especially:

• Connection to pumps or units which are not suitable for this purpose according

to their operating instructions.

• Connection to units which have exposed voltage-carrying parts.

NOTE

CE conformity

The manufacturer's declaration of conformity becomes invalid if the operator modifies

the original product or installs additional components.

Following installation into a plant and before commissioning, the operator must

check the entire system for compliance with the valid EU directives and reassess it

accordingly.

WARNING

Observe the device properties!

Due to their design and their protection class IP 20, the devices are designated to the

installation into closed systems.

Take appropriate measures (e.g. covers) to ensure that no external moisture can at-

tain to electric devices and equipment.

Take appropriate measures to ensure that hot surfaces (>70 °C) can not be touched.

External separators shall be provided in case of not approachable installed devices.

Product description

3 Product description

3.1 Product identification

Product features

1) W = Wall or standard rail mounting

2) E = 19" partial plug-in unit 3HE with front panel

To correctly identify the product when communicating with Pfeiffer Vacuum, al-

ways have the information from the rating plate available.

Fig. 1: Example for a rating plate

Scope of delivery

• Mains pack TPS

• Installation fittings

• Operating instructions

3.2 Function

TPS mains packs provide Pfeiffer Vacuum turbo pumps featuring TC electronic

drive unit with voltage. The output voltage "DC out" is securely separated from the

power input voltage "AC in".

Fig. 2: Front and rear view of a TPS mains pack

Type TPS 110 111 180 181 310 311 400 401

Type of attachment W1) E2) WEWEWE

electronic drive unit TC 110 TC 110 TC 400 TC 400

Output power 110 W 180 W 300 W 400 W

Mod.:

Mod.-No.:

Ser. No.:

Oil:

S(N2):

n,f:

Made in Germany 2007/07

HiPace 300

DN 100 ISO-K, 3P

PM P03 900

---

260 l/s

60000 1/min, 1000 Hz

Mass: 6.7 kg

D-35614 Asslar

S1 Switch ON/OFF

AC in Mains connection

DC out Connection TM 700

DC out

AC in

Installation

4 Installation

4.1 Range of application

Pfeiffer Vacuum mains packs TPS must be installed and operated in the following

ambient conditions.

4.2 Assembly

The specific type designation of the mains pack provides information on the instal-

lation type (see p. 6, chap. 3.1). Installation fittings included.

Standard rail installa-

tion

Fasten standard rail bracket onto the wall bracket using the screws supplied.

Insert the mains pack in the lower clip of the wall bracket (with standard rail

brackets) and fix it using the screws supplied.

Attach the mains pack to the standard rail.

Permissible protection class IP 20

Temperature +5 °C to +50 °C

Relative air humidity max. 80%, at T 31°C, max. 50% at T 40°C

Air pressure: 77 kPa - 106 kPa

CAUTION

Ensure free convection

Incorrect installation can cause damage by over-heating or create a fire hazard.

Maintain a minimum distance of 50 mm from cooling vents to adjacent components

or boundaries.

WARNING

Risk of short circuit

The use of screws that are longer than than those stated below can cause a short circuit

and is not permitted.

To ensure the safe installation of Pfeiffer Vacuum products, use only the installation

materials supplied.

2 Wall bracket

3 Standard rail bracket

4 Screw (4x)

1 Mains pack TPS

2 Wall bracket

5 Screw (2x)

Operation

Wall installation

Insert the mains pack in the lower clip of the wall bracket (without standard rail

brackets) and fix it using the screws supplied.

Attach the mains pack to the wall.

Install in a rack as a

19" module

Push mains pack into a rack and fasten.

– To ensure adequate convection, observe the perpendicular mounting.

4.3 Connecting to the mains power supply

Order the mains cable separately (see "accessories").

Switch off switch S1 on the mains pack (position "0").

Plug mains cable into the mains connection "AC in".

Connect the mains cable to the mains.

Always ensure a safe connection to the protective earthing conductor (PE, pro-

tection class I).

5 Operation

5.1 Switching on

Establish connection between the mains pack and electronic drive unit in accor-

dance with the operating manual for the turbo pump.

Switch on power supply using switch S1 on the mains pack.

– The green LED on the front panel displays the device function.

5.2 Switching off

Switch off switch S1 on the mains pack (position "0").

WARNING

Danger - Electrical installation

Safe operation after installation is the responsibility of the operator.

Do not independently modify or change the pump and electrical equipment.

Make sure that the system is integrated in an emergency off safety circuit.

Consult Pfeiffer Vacuum for special requirements.

Service

6Service

Pfeiffer Vacuum offers first-class service!

• Fast replacement with exchange products in mint condition

• Advice on the most cost-efficient and quickest solution

Detailed information, addresses and forms at: www.pfeiffer-vacuum.net (Service).

Service orders

All service orders are carried out exclusively according to our repair conditions for

vacuum units and components.

7 Accessories

8 Technical data

Designation

230 V AC mains cable with Euro-style safety plug, IEC power socket

(straight), 3 m

P 4564 309 ZA

115 V AC mains cable with UL plug, IEC power socket (straight), 3 m P 4564 309 ZE

208 V AC mains cable with UL plug, 3 m P 4564 309 ZF

Parameter TPS 110, TPS 111 TPS 180, TPS 181

Ambient temperature 5-50 °C 5-50 °C

Protection category IP 20 IP 20

Mains requirement: frequency (range) 50/60 Hz 50/60 Hz

Mains requirement: power consumption 130 VA 210 VA

Mains requirement: voltage (range) 115-230 (-20-+15 %) V AC 115-230 (-20-+15 %) V AC

Output voltage 24 (± 2 %) V DC 24 (± 2 %) V DC

Output current 4.6 A 7.5 A

Weight 0.7 kg 1.0 kg

Parameter TPS 310, TPS 311 TPS 400, TPS 401

Ambient temperature 5-50 °C 5-50 °C

Protection category IP 20 IP 20

Mains requirement: frequency (range) 50/60 Hz 50/60 Hz

Mains requirement: power consumption 340 VA 450 VA

Mains requirement: voltage (range) 115-230 (-20-+15 %) V AC 115-230 (-20/+15 %) V AC

Output voltage 24 (± 2 %) V DC 48 (± 2 %) V DC

Output current 12.5 A 8.4 A

Weight 1.1 kg 1.75 kg

Technical data

8.1 Dimensions

Fig. 3: Power supply for wall or standard-rail mounting

Fig. 4: Power supply in the form of a 3 RU 19" rack module with front panel

Dimensions TPS 110 TPS 180 TPS 310 TPS 400

A 169 mm 190 mm 190 mm 190 mm

B 120 mm 120 mm 120 mm 120 mm

C 142 mm 142 mm 142 mm 142 mm

D 111. 2 m m 111. 2 m m 111. 2 m m 111. 2 m m

E 48.7mm 58.4mm 67.3mm 104.6mm

F 130 mm 130 mm 130 mm 130 mm

G 56.6mm 66.5mm 75.3mm 112.5mm

Dimensions TPS 111 TPS 181 TPS 311 TPS 401

A 161.5 mm 187.5 mm 187.5 mm 187.5 mm

B 164 mm 190 mm 190 mm 190 mm

C 128.4 mm 128.4 mm 128.4 mm 128.4 mm

D 111. 2 m m 111. 2 m m 111. 2 m m 111. 2 m m

E 48.7mm 58.4mm 67.3mm 104.6mm

F 50.5mm 60.7mm 70.8mm 106.4mm

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