Philips PICO BARISTO AMF Bedienungsanleitung

Coffee Machine

Service

ServiceManual

Rev. 00 September. 2015

All parts of this document are the property of Saeco International Group.

collected, except where express authorisation has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication

PICO BARISTO AMF-OTC

10/09/2015

EN 4219 400 00035

General Information

Description Value

Housing material Thermoplastic material

Size (w x h x d) 221 x 335 x 430 mm

Weight OTC 8.9 kg AMF 8.5 kg (data may vary depending on the model)

Power Cord length 0.8m -1.2m

Control panel Front

Cup size Up to 152 mm

Water tank 1.8 litres - Removable type

Coffee bean hopper capacity 250 g

Coffee grounds drawer capacity 15 pucks

Milk carafe capacity 500 ml

Pump pressure 15 bar

Boiler Stainless steel type

Safety devices Thermal fuse

Energy saving mode < 1 Wh

Nominal voltage - Power rating - Power supply See data on inside of service door

4. Operating logic

4.1. Water circuit PICOBARISTO AMF-OTC 1

4.2. Coee cycle 2

4.3. Single microswitch 3

4.3.1. Temperature sensor (adjustment) 3

4.4. Coee grinder 4

4.5. Autodose system description 4

4.6. Coee lack detection and coee grinder blocked 5

4.7. Water level detection (water tank) 6

4.8. Milk Carafe 6

4.9. AquaClean water lter 7

5. Service Mode

5.1. Test Mode PICOBARISTO AMF-OTC 1

5.2. Steam Out 9

5.3. Error Codes for Out of Order alarm 11

6. Service and maintenance

6.1. Repair ow 1

Table of contents Page

History (Modications to service manual)

1. Introduction

1.1. Documentation required 1

1.2. Tools and resources 1

1.3. Material 1

1.4. Safety warnings 1

1.5. Service POLICY grid as used for coee machines 3

1.6.1. External machine parts (AMF) 4

1.6.2. External machine parts (OTC) 5

1.6.3. Internal machine parts 6

2. Technical specications

2.1. Technical specications 1

2.2. Machine parameters and performance 1

2.3. Specication for the measurement of the coee products

temperature

2.3.1. Specication for the measurement of the Milk products

temperature

3. Brief instructions

3.1. Warning icons and error codes PICO BARISTO AMF-

OTC

3.2. Meaning of error codes 1

3.3. Troubleshooting 2

Table of contents Page

History (Modications to service manual)

7. Disassembly

7.1. Outer Shell 1

7.2. Coee grinder 2

7.3. Grinder blades 2

7.4. Coee grinder adjustment 2

7.5. Carafe connection and hot/steam water dispenser 3

7.6. Central plate 3

7.7. Pin boiler 3

7.8. Gear motor 4

7.9. Pump 5

7.10. Flow-meter 5

7.11. Boiler 5

7.12. CPU board 5

7.13. Programming access for SSC 5

7.14. KYB interface and display 6

7.15. Fitting and removing Oetiker clamps 6

8. Notes

9. Water circuit diagram

9.1. Water circuit diagram 1

10. Electrical diagram

10.1. Electrical diagram 1

What’s new / Important

Boiler Boiler increased for greater water passage

Water container New Water container for housing new lter

AquaClean water lter New lter (see description point 4.9.)

Display New display for new beverage New display for new beverage

CHAPTER 1

INTRODUCTION

PICO BARISTO 01 INTRODUCTION

1/6

1.1 Documentation required

The following documentation is needed for repair procedures:

• Instructionbookletforspecicmodel

• Technicaldocumentationforspecicmodel(diagrams,explodedview,symptoncureandservice

manual)

1.2 Tools and resources

Aswellasthestandardequipment,thefollowingisrequired:

Qty. Description Notes

1 Screwdriver

1 Pliers for Oetiker clamps

1 CC -A - Vdc tester

1 Digital thermometer Scale limit > 150°C

1 SSC (Saeco Service Center) Programmer

(for programming and diagnostics mode)

1.3 Material

Description Notes

Thermal paste Heating element > 200°C

Descaler Saeco descaler

Grease solvent Personal choice

Silicone grease Safe to use with food

1.4 Safety warnings

We recommend you consult the technical manual of the machine before performing any mainte-

nance work.

Observe all applicable standards relating to the repair of electrical appliances.

Always disconnect the power plug from the mains before beginning repair work.

Simply turning off the main machine power switch is not an adequate safety precaution.

This domestic appliance is rated as insulation class I.

On completion of the repair work, insulation and dielectric rigidity tests must be per-

formed.

Disassemblingthemachine,theoperatormustpayattentiontohotandunderpressure

parts:boiler,pin-boiler,valves,dispensing,steamtube,brewunit,connectionsandpipes

to avoid burns.

Pleaserefertospecichydrauliccircuit(Image1)toknowthepartsindetail.

The machine hydraulic circuit can reach maximum pressure of 16/18 bar.

To operate in safety condition is recommended to perform the Steam Out procedure in

order to remove the pressure and hot water inside the hydraulic circuit.

PICO BARISTO 01 INTRODUCTION

2/6

WhenthemachinearrivesattheServiceCenterindescalingmodeinterrupted,ormakingDescal-

ing,beverycarefulnottocomeintocontactwiththeDescaler.

Aftertheproducthasbeenrepaired,itshouldfunctionproperlyandhastomeetthesafetyrequire-

mentsandlegalregulationsasofciallylaiddownatthismoment

Pump

Safety valve

Water

discharge

Steam pipe

ter tank

Two-way solenoid valve

Brewing Unit

Flowmeter

Boiler

Water

Hot water /steam

From this point circuit

High temperaure

From this point circuit

in pressure

Flowmeter

Steam and hot water

Two-way solenoid valve

Pump

Brewing Unit

Boiler

Safety valve

Water

discharge

Water tank

Image 1

PICO BARISTO 01 INTRODUCTION

3/6

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine or of the Coffee Grinder on website

BREWING

UNIT Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine or of the Brewing unit on website

BOILER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

GEAR

MOTOR Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

FILTER

HOLDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

MILK

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

THERMAL

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

Thermal Carafe on website

MILK ISLAND Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

Milk Island on website

List of principal assembly present in all our coffee machines

1.5 Service POLICY grid as used for coffee machines

For IN WARRANTY repairs is mandatory to use the single components (not the assembly) avail-

ableintheexplodedviewsofthecoffeemachinesorofthespeciccomponents.Ifyoundthe

information“SEETHEEXPLODEDVIEWE........”intheassemblydescriptioneld,itmeansthat

the single components of the assembly are available in the other pages of the exploded view. It’s

possibletousetheassemblyonlyifthereisaspecicSymptomCurethatincludethispossibility

or when the single components are not available for the order.

ESPRESSO

LUNGO

CAFFE’

CREMA

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

HOT WATER

MILK FROTH

ESPRESSO

LUNGO

CAFFE’

CREMA

CAPPUCCINO

LATTE

MACCHIATO

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

ESPRESSO

LUNGO

CAFFE’

CREMA

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

HOT WATER

MILK FROTH

ESPRESSO

LUNGO

CAFFE’

CREMA

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

HOT WATER

MILK FROTH

PICO BARISTO 01 INTRODUCTION

4/6

1.6.1 External machine parts (AMF)

1 User interface

2 ESPRESSO button

3 ESPRESSO LUNGO button

4 CAFFÈ CREMA button

5 ESC button

6 OK button

7 Standby button

8 Display

9 MENU/SPECIAL DRINKS

button

10 DOWN button

11 UP button

12 MILK FROTH button

13 HOT WATER button

14 AROMA STRENGTH button

15 Steam tube

16 Automatic milk frother

17 Adjustable removable cof-

fee dispensing spout

18 Lid of the water tank

19 Lid of the bean hopper

20 Lid of the pre-ground cof-

fee compartment

21 Service door

22 Socket for cord

23 Main switch

24 Drip tray release button

25 Cord

26 Water hardness tester

27 Cleaning brush

28 Grease

29 Multifunctional tool

30 Water tank

31 Grinder adjustment knob

32 Brew group

33 Service door

34 Coffee exit duct

35 Coffee residues drawer

36 Drip tray full indicator

37 Coffee grounds container

38 Drip tray cover

39 Drip tray

20 25

37 34

610

22 23

7 8 9

ESPRESSO

LUNGO

CAFFE’

CREMA

CAPPUCCINO

LATTE

MACCHIATO

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

ESPRESSO

LUNGO

CAFFE’

CREMA

CAPPUCCINO

LATTE

MACCHIATO

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

ESPRESSO

LUNGO

CAFFE’

CREMA

CAPPUCCINO

LATTE

MACCHIATO

AROMA

STRENGTH

MENU /

SPECIAL DRINKS

PICO BARISTO 01 INTRODUCTION

5/6

1.6.2 External machine parts (OTC)

1 User interface

2 ESPRESSO button

3 ESPRESSO LUNGO button

4 CAFFÈ CREMA button

5 ESC button

6 OK button

7 Standby button

8 Display

9 MENU/SPECIAL DRINKS

button

10 DOWN button

11 UP button

12 CAPPUCCINO button

13 LATTE MACCHIATO button

14 AROMA STRENGTH button

15 Protection cover

16 Adjustable removable cof-

fee dispensing spout

17 Lid of the water tank

18 Lid of the bean hopper

19 Lid of the pre-ground cof-

fee compartment

20 Main switch

21 Socket for cord

22 Service door

23 Drip tray release button

24 Milk froth dispensing spout

25 Lid of the milk carafe

26 Top of the milk carafe

27 Milk carafe

28 Cord

29 Water hardness tester

30 Cleaning brush

31 Grease

32 Multifunctional tool

33 Water tank

34 Grinder adjustment knob

35 Brew group

36 Service door

37 Coffee exit duct

38 Coffee residues drawer

39 Drip tray full indicator

18 28

40 37

33 34

610

2021

41 42

7 8 9

40 Coffee grounds container

41 Drip tray cover

42 Drip tray

43 Hot water dispensing spout

44 Opening for hot water dispensing spout

PICO BARISTO 01 INTRODUCTION

6/6

1.6.3. Internal machine parts

Turbine

Pump

Safety

valve

PW/CPU P.C.B.

Coffee grinder

motor

Grinding adjustment insert

Boiler

Coffee grinder Valve

Boiler pin

CHAPTER 2

TECHNICAL

SPECIFICATIONS

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