Philips Saeco XSmall Bedienungsanleitung

Service

Coee Machine

XSmall

ServiceManual

Rev. 03 October. 2015

All parts of this document are the property of Saeco International Group.

collected, except where express authorisation has been provided in writing or through a contractual agreement.

Published by Saeco International Group Subject to modication

Table of contents Page

4. Operating logic 1

4.1. Water circuit 2

4.2. Control ringnut and valve 3

4.3. Coee cycle operating diagram 3

4.4. Single microswitch 4

4.5. Temperature sensor 4

4.6. Coee grinder operation 5

4.7. Low bean level detection, dose quantity adjustment,

coee grinder blocked

4.8. Dose self-learning 6

4.9 Water lter 6

5. Troubleshooting

5.1. Test Mode XSmall 3led 1

5.1.1. Steam out 2

5.2. Test Mode XSmall 4led 3

5.2.1. Steam out 7

5.3. Test Mode XSmall Puro 8

5.3.1. Steam out 13

5.4. Test Mode XSmall Vapore 14

5.4.1. Steam out 20

6. Service and maintenance

6.1. Repair Flow 1

6.2. Service schedule 1

6.3. Final Test 2

Table of contents Page

History (Modications to service manual)

1. Introduction

1.1. Documentation required 1

1.2. Tools and resources 1

1.3. Material 1

1.4. Safety warnings 1

1.5 Service Policy 2

1.6.1. External machine parts 3

1.6.2. Internal machine parts 4

2. Technical specications

2.1. Technical specications 1

2.2. Machine parameters and performance 1

2.3. Specication for the measurement of the coee products

temperature

2.3.1. Specication for the measurement of the Milk products

temperature.

2.4. Machine parameters and performance 3

3. User instructions

3.1. Customer menu XSmall 3 led 1

3.2. Customer menu XSmall 4 led 3

3.3. Customer menu XSmall 3 ledVapore and Puro 5

3.4. Operation, cleaning and maintenance 9

Table of contents Page

7. Disassembly

7.1. Outer Shell 1

7.2. KYB interface 2

7.3. e control knob and coee keys 3

7.4. e boiler pin 3

7.5. Gearmotor 4

7.6. e boiler 5

7.7. e ow selector fauced 5

7.8. e pump and turbine 6

7.9 Grinder aujustment/assembly and disassembly 7

7.10. Oetiker clamps assembly and disassembly 8

8. Notes

9. Water circuit diagram

10. Electrical diagram

MODIFICATIONS TO SERVICE MANUAL

From Rev. To Re v. Chapter Inserted Modied

REV.00 REV.01

01 Par.1.5. Service Policy

Par.2.3. Specication for the measurement

of the coee products temperature

Par.2.3.1.Specication for the measure-

ment of the Milk products temperature.

REV.01 REV.02

01 1.6.1. External machine parts

3.2. Customer menu XSmall 4 led

3.3. Customer menu XSmall Vapore

and Puro

5.2.Test Mode XSmall 4 led

5.2.1.Stam out

5.3. Test Mode XSmall Puro

5.3.1. Stam out

5.4. Test Mode XSmall Vapore

5.4.1. Stam out

7.1. Outer shell

7.2.KYB interface

7.3.e control knob and coee keys

7.4.e boiler pin

7.6.e boiler

99.1.1. Water circuit diagram Puro

10 10.1.1.Wiring diagram XSmall Puro/

Vapore

REV.02 REV.03

01 Par. 1.4. Safety warnings

02 Par. 2.4 Descaling cycle frequency Par. 2.3 Specication for the measurement of

the Milk products temperature.

04 Par. 4.9. Water lter

06 Par. 6.1 Repair Flow

CHAPTER 1

INTRODUCTION

XSMALL 01 INTRODUCTION

1.1 Documentation required

The following documentation is needed for repair procedures:

• Instructionbookletforspecicmodel

• Technicaldocumentationforspecicmodel(diagrams,explodedview,symptoncureand

servicemanual)

1.2 Tools and resources

Aswellasthestandardequipment,thefollowingisrequired:

Qty. Description Notes

1Screwdriver TorxT10

1 Pliers for Oetiker clamps

1 CC -A - Vdc tester

1 Digital thermometer Scalelimit>150°C

1SSC(SaecoServiceCenter) Programmer

1.3 Material

Description Notes

Thermal paste Heatingelement>200°C

Descaler Saeco Entkalker

Greasesolvent Personal preference

Silicone grease Safe to use with food

01/04

1.4 Safety warnings

Werecommendyouconsultthetechnicalmanualofthemachinebeforeperforminganymainte-

nance work.

Observeallapplicablestandardsrelatingtotherepairofelectricalappliances.

Alwaysdisconnectthepowerplugfromthemainsbeforebeginningrepairwork.

Alwaysdisconnectthepowerplugfromthemainsbeforebeginningrepairwork.

Disassemblingthemachine,theoperatormustpayattentiontohotandunder

Pressureparts:boiler,pin-boiler,valves,dispensing,steamtube,brewunit,

connectionsandpipestoavoidburns.Pleaserefertospecichydrauliccircuit

(Image1)toknowthepartsindetail.

Themachinehydrauliccircuitcanreachmaximumpressureof16/18bar.

TooperateinsafetyconditionisrecommendedtoperformtheSteamOutprocedurein

ordertoremovethepressureandhotwaterinsidethehydrauliccircuit.

WhenthemachinearrivesattheServiceCenterindescalingmodeinterrupted,ormakingDescal-

ing,beverycarefulnottocomeintocontactwiththeDescaler.

Aftertheproducthasbeenrepaired,itshouldfunctionproperlyandhastomeetthesafetyre-

quirementsandlegalregulationsasofciallylaiddownatthismoment

Simplyturningoffthemainmachinepowerswitchisnotanadequatesafety

precaution.

This domestic appliance is rated as insulation class I.

Oncompletionoftherepairwork,insulationanddielectricrigiditytestsmustbe

performed.

XSMALL 01 INTRODUCTION

Components Assembly use Single components available

COFFEE

GRINDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine or of the Coffee Grinder on website

BREWING

UNIT Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine or of the Brewing unit on website

BOILER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

GEAR

MOTOR Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

FILTER

HOLDER Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

MILK

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

machine on website

THERMAL

CARAFE Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

Thermal Carafe on website

MILK ISLAND Only for OOW repairs YES,toconsultthespecicexploded-viewofthe

Milk Island on website

List of principal assembly present in all our coffee machines

1.5 Service POLICY grid as used for coffee machines

For IN WARRANTY repairs is raccomanded to use when and where possible the single compo-

nents,availableintheexplodedviewsofthecoffeemachinesorofthespeciccomponents.Ifyou

ndtheinformation“SEETHEEXPLODEDVIEWE........”intheassemblydescriptioneld,itmeans

thatthesinglecomponentsoftheassemblyareavailableintheotherpagesoftheexplodedview.

It’spossibletousetheassemblyonlyifthereisaspecicSymptomCurethatincludethispossibil-

ityorwhenthesinglecomponentsarenotavailablefortheorder.

02/04

Water

Hotwater/steam

From this point circuit

High temperaure

From this point circuit

in pressure

Water tank

Image 1

Compensationvalve16/18 bar

Steam hose connection

Steam hose

Compensationvalvewateroutlet

To brewing unit

XSMALL 01 INTRODUCTION

1.6.1 External machine parts

Water

tank

Hotwater/steam

dispensing hose

Steam hose

protection

Control panel

Small coffee

Largecoffee

WarningLED

DoublecoffeeLED

Selector

- coffee

- hot water

- steam

TemperatureLED

On/Off

15 1817

3LED

EVO

Selector

- coffee

- hot water

- steam

DoublecoffeeLED

NowaterLED

Coffee button

WarningLED

TemperatureLED

ON/OFFbuttonEspresso button

Coffee bean tank lid

Coffee bean tank

Dreg drawer

Coffee dispenser

Cup rack

Driptrayfullindicator

Driptray

Servicehatch

Brewing unit

Frother(Plus)

VAPORE

Longcoffee

Short coffee

DoublecoffeeLED

Selector

- coffee

- hot water

- steam

NowaterLED

DescalingLED

WarningLED

ON/OFFbutton

PURO

ON/OFFbutton

Coffee button

DoublecoffeeLED

NowaterLED WarningLED

DescalingLED

03/04

Protection for USA

1.6.2 Internal machine parts

Turbine

Pump

PW/CPU

P.C.B.

Power cable connector

Valve

Coffee grinder motor Coffee grinder

Boiler

CHAPTER 2

TECHNICAL

SPECIFICATIONS

XSMALL 02 TECHNICAL SPECIFICATIONS

 2.1. Technicalspecications

Powersupplyandoutput: 230V~50/60Hz1500W-120V~60Hz1500W-100V~

50/60Hz1300W

Temperature monitoring: Variableresistorsensor(NTC)-transmitsthevaluetothe

electronic P.C.B.

Safetysystem: 2manualresetorone-shotthermostats(175°C)

Coffeeheatexchangeroutput:

Stainless steel

(230/120V~)1300W-(100V~)1100W

forcoffee,hotwaterandsteamdispensing

Gear motor: 33VCwith2rotationdirections;powersupply24VC

Pump: Ulkawithreciprocatingpistonand100°Ccutout48W,230V,

50Hz,TypeEP5approx.13-15bar120V,60Hz 100V,

50/60Hz

Overpressurevalve: Opensatapprox.16-18bar

Waterlter: In tank

Coffee grinder: Directcurrentmotorwithatceramicgrinders

Hotwater/steamvalve Presblock

Automatic dosage Doseadjustmentcontrolledbytheelectronicsystem

Power consumption: Duringtheheatingphase-approx.5.6A

Dimensions:WxHxDinmm: 295x325x420(datamayvarydependingonthemodel)

Weight: 6.9kg

Watertankcapacity: 1.0litres

Coffeecontainercapacity 185gcoffeebeans

Coffeedregdrawercapacity 08

Heatexchangercapacity: Approx.10cc

Watercircuitllingtime: Approx.15secondsforrstllingcycle

Heating time: Approx.45seconds

Dispensing temperature: Approx.84±4°C

Grinding time: Approx.8-10seconds

AMOUNT

OF PRODUCT

Mini-

mum

amount

(Puls.)

Default

amount

(Puls.)

Maximum

amount

(Puls.)

Programm.

by the user

Programm.

by Produc-

tion/Service

department

Espresso * 70 165 600 Yes No

Medium coffee No No No No No

Large coffee 70 440 600 Yes No

Pre-ground No

Hot water Continuesuntilthewatersupplyhasbeenexhausted(llcircuitstatus)

Steam for frother Continuesuntilthewatersupplyhasbeenexhausted(llcircuitstatus)

2.2. Machine parameters and performance

01/05

*NoXSmallPuro

XSMALL 02 TECHNICAL SPECIFICATIONS

02/05

Picture 1 Picture 2

OFF Tare ON

10 mm

for 120gr and

superior

Ø max 2mm

17 mmfor 60gr

35 mm

for 35gr

Picture 3

2.3.Specicationforthemeasurementofthecoffeeproductstemperature.

e temperature is inuenced by the ow from the dispenser and stratication of temperatures in the glass.

In order to consider these phenomena and to introduce measures that allow comparisons in controlled condi-

tions, below guidelines must be followed:

Conditions:

a) Water temperature in tank: 23°C (+/-2°C).

b) It must be used a plastic cup (see picture N°1).

c) It must be used a thermocouple thermometer (e.g. type K - see picture N°2).

d) e coee machine is tested without any change of parameters or calibrations, which may

aect the temperature of products, so the measurement of temperature must be done with

machine in default factory setting.

Procedure:

1. e temperature must be measured in the cup, immediately aer dispensing. Cup has to be placed on a non-

metal surface using a thermocouple thermometer (Picture 1).

2. e temperature in the cup is measured by immersing the probe of the thermometer up to touch the bottom.

e probe then must be moved in a circular motion for 5/6 rotations. At the of the rotations, stop in the center

of the cup (Picture 2).

3. e highest temperature measured during the rotations is the value we are searching for, and that must be

reported;

4. Test measurement: from end of dispensing to the end of rotations must be completed within 12 seconds.

5. the distance of the probe from the bottom of the glass is a function of the quantity of coee dispensed: 10mm

for 35gr - 17mm for 60gr - 35mm for 120gr and superior (Picture 3).

Limits of acceptability

e acceptance limits are divided by features and products and are the following:

Espresso Coee Italy Q.ty 25/40 gr.

Temperature of 1st product 69°C ≤ 85°C

Temperature of 2nd product 72°C ≤ 85°C

Coee Q.ty 70/120 gr.

Temperature of 1st product 69°C ≤ 85°C

Temperature of 2nd product 72°C ≤ 85°C DISPLAY

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