Philips EasyCare GC8328 Bedienungsanleitung

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

ServiceManual

Philips Consumer Lifestyle

Boiler Steam Iron

GC8328

11/05

PRODUCT INFORMATION

Features

Iron

- SteamGlide Soleplate

- Continuous steam in horizontal & vertical position

- Adjustable steam rate up to 120 g/min

- Steam activator lock

- Steam tip for hard-to-reach places

- Steam hose length : 1.7 m

Stand

- Anti-corrosion Inox boiler

- Boiler sensing : Electronic

- Boiler pressure : 5.0 bar

- Fast heat-up : steam ready in 2 mins.

- Cord length : 2.5 m

- Hose cord storage

- Easy to rinse

- Detachable tank : 1.4 L

Safety Information

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down as this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power Iron : 800 W

Boiler : 1370 W

Dimension (F-box) : 350 x 350 x 250 mm (L x W x H)

Weight (with packing) : 6.4 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

SteamGlide Soleplate

Scratch resistant, non-stick, easy to clean & very durable.

Fast ironing

Steam ready in 2 minutes & up to 5 bar of steam pressure

penetrating deeper into the fabrics.

Easy to rinse

The new design of the rinse cap makes it very easy to rinse

the boiler regularly. Simply unscrew the cap and pour out the

“dirty” water into the sink.

No hassle with coins, extra tubes or anything of this sort.

Large detachable water tank

1.4 Liter water tank allows up to 3 hours freedom of ironing

without reﬁlling.

GC8328

2-8

DISASSEMBLY ADVICE - IRON

BACKPLATE 18

HOSE CORD ASSY 19

Remove Screw A

Disassemble BACKPLATE 18

Remove Screw B1, B2

Remove Clamping plate

Remove Power cord quick-connect S, E, L, N

Remove Hose clip (a)

Disassemble Steam hose

Disassemble HOSE CORD ASSY 19

Steam hose

Black

Hose clip(a)

Power cord

Blue

Clamping

plate

BlueGreen

NLE

B2 B1

Brown

Fig 1. Wiring at rear HOUSING (Part 1)

Blue

(Micro switch)

Black

(Microswitch)

White

(Lamp assy)

Blue

(Lamp assy)

Fig 2. Wiring at rear HOUSING (Part 2)

INLAY 17

STEAM LOCK 13

LAMP ASSY 8

MICROSWITCH ASSY 11

TRIGGER 12

THERMOSTAT DIAL ASSY 15

HOUSING PRINTED 10

SOLEPLATE COVER 6

THERMOSTAT BUSH 9

BRAIDED RUBBER HOSE 3

SOLEPLATE ASSY 1

Remove Screw A

Disassemble BACKPLATE 18

Release Inlay rear catch

Disassemble INLAY 17

Disassemble STEAM LOCK 13

Disassemble MICROSWITCH ASSY 11

Remove Screw C

Disassemble TRIGGER 12

Disassemble THERMOSTAT DIAL 15

Fig 3.

Remove Screws D1, D2, D3

Disassemble HOUSING PRINTED 10

Remove Screws E1, E2, E3

Disassemble SOLEPLATE COVER 6

Remove HOSE CLIP 4

Disassemble BRAIDED RUBBER HOSE 3

GC8328

3-8

STAND IRON

Boiler Electronics

On/Off switch

Steam up switch

Steam down switch

Thermal

Fuse

Thermal

Fuse

Boiler

Heating

Element

Reed

Switch

Thermistor

Ther-

mostat

Heating

Element

Pump

Electro-

valve

Thermistor

Power LED x 1

Steam LEDs x 4

Tank Empty LED x 1

Rinse Reminder LED x1

Fig 4 . Electrical diagram

PARTS LIST - IRON & ELECTRICAL DIAGRAM

Pos Service code Description

4239 021 41291

4239 015 59301

4239 010 10281

4239 015 70150

4239 026 46591

4239 021 36861

4239 026 13220

4239 021 65042

4239 021 31790

4239 026 46601

4239 026 46611

4239 010 09290

4239 021 61321

4239 026 46621

4239 026 21895

4239 021 65051

Soleplate assy 230 V (Steamglide-Non SOS)

Braided rubber hose (Basic)

Hose clip-braided rubber hose

Ryton ring

Soleplate cover

Lamp mounted assy

Thermostat bush

Housing printed

Microswitch assy

Trigger (Dark blue)

Steam lock (Dark Blue)

Trigger spring

Thermostat dial assy (Blue)

Inlay (Dark blue)

Backplate (White)

Hose cord mounted assy

GC8328

4-8

NLE

Hose

clip (a)

EXPLODED VIEW - IRON

GC8328

5-8

DISASSEMBLY ADVICE - STAND & DETACHABLE WATER TANK

TRAY RUBBER CAP 37

BMC TRAY 36

STAND TOP 24

FRONT PANEL PRINTED 31

BOILER ASSY EE 20

ELECTROVALVE 21

POWER BOARD 35

CONTROL BOARD 41

PUMP ASSY 27

RINSE RUBBER COUPLING 38

RINSE BUSH 39

SAFETY CAP ASSY 29

REED SWITCH ASSY 33

Remove WATER TANK ASSY 42

Remove TRAY RUBBER CAP 37 (3x)

Remove Screws F1, F2, F3

Disassemble BMC TRAY 36

Remove Screws G1, G2, G3, G4

Remove SAFETY CAP ASSY 29

Remove RINSE BUSH 39

Remove RINSE RUBBER COUPLING 38

Disassemble STAND TOP 24

Remove Screws H1, H2

Disassemble BOILER ASSY 20

Remove Screws J1, J2

Disassemble FRONT PANEL PRINTED 31

12 11

109

Pos. Connected to Pos. Connected to

9 Reed switch 11 Thermistor

10 Power board 12 Hosecord (Black)

Fig 5. Connections on CONTROL BOARD 41

Remove Connections 9, 10, 11, 12 (Fig 5)

Remove Screws at K1, K2, K3 (Fig 5)

Disassemble CONTROL BOARD 41

Pos. Connected to Pos. Connected to

13 Pump-Control 18 Electrovalve-Live

14 Pump-Live (Brown) 19 Hosecord (Blue)

15 Boiler-Heating Element 20 Hosecord (Brown)

16 Boiler-Fuse 21 Cordset (Brown)

17 Electrovalve-Control 22 Cordset (Blue)

Fig 6. Connections on POWER BOARD 35

WATER TANK ASSY 42

GC8328

6-8

Thermistor

ELECTROVALVE 21

Earth

POWER BOARD 35

Tab 9009 Boiler-HE

Wire WE3

CONTROL BOARD 41

Thermistor Input 9013

POWER BOARD 35

Tab 9002 Evalve-Live

Brown WE5

POWER BOARD 35

Tab 9007 Evalve-Control

Wire WE5

POWER BOARD 35

Tab 9005 Boiler-Fuse

Wire WE4

Fig 7 . Boiler assy - Wiring Diagram

PARTS LIST - STAND & BOILER WIRING DIAGRAM

Pos Service code Description

4239 021 61051

4239 017 09892

4239 010 11111

4239 021 62031

4239 021 62181

4239 026 26113

4239 026 26123

4239 021 62461

4239 010 10260

4239 022 62500

4239 026 21930

4239 021 61161

4239 015 59121

Boiler assy EE

Electrovalve

Electrovalve mesh

Stand bottom EE (Tulip Blue)

Stand top assy (White)

Spacer bottom

Spacer top

Pump assy

Inox clamp

Safety cap assy

Nipple plate

Front panel printed

Power button cap (Blue)

Pos Service code Description

4239 021 31820

4239 015 56160

4239 021 31970

4239 026 42351

4239 015 59111

4239 015 56050

4239 026 22330

4239 000 11351

4239 021 56881

4239 021 61341

4239 015 58201

4239 026 42081

Reed switch assy

Braided rubber hose

Power board

BMC tray (Dark blue)

Tray rubber cap front

Rinse rubber coupling

Rinse bush

Cordset EU

Control board

Water tank assy (Blue)

O-ring

De air valve

GC8328

7-8

38 39

EXPLODED VIEW - STAND

GC8328

8-8

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 19 or CORDSET 40, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY 11, please dress the 2 attached wires such that they are free of tension. Pulling force

on the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 20, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 21 or PUMP ASSY 27, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

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