Philips GC6103 Bedienungsanleitung

ServiceManual

Philips Domestic Appliances and Personal Care

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

System Iron Double Speed

GC6103

07/06

PRODUCT INFORMATION

Features

Iron

- Optinox soleplate

- Steam trigger lock

- Ready within 2 minutes

- Stable heel rest

- Iron light switch

Boiler

- Steam rate (70 grams/min)

- Boiler capacity (1 L, up to 2 hours of ironing)

- Ready within 8 minutes

- 1.9 m cord length

- 1.7 m hose length

- Anti-slip rubber feet

- Boiler light switch

Safety Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- Due to the high wattage of the iron, only the specified

cord set must be used.

- After the product has been repaired, it should function

properly and has to meet the safety requirements & legal

regulations as laid down & officially established at this

moment.

TECHNICAL INFORMATION

Voltage : 230 V

Frequency : 50 - 60 Hz

Power consumption : Iron : 800 W

Boiler : 1250 W

Pressure : 2.5 bar

Dimension (F-box) : 412 x 276 x 332 mm

Weight : 6.06 Kg

Water advice : Suitable for tap water use. However if

the tap water in your area is very hard,

we advise you to mix it with a equal

portion of distilled water or to use

distilled water only.

= changed

GC6103

2-6

DISASSEMBLY ADVICE - IRON

BACKPLATE 5

SWIVEL 14

Remove screw A

Disassemble BACKPLATE 5

Remove screw B (2x)

Remove cord clamp

INLAY 6

STEAM KNOB 7

MICROSWITCH 12

Remove screw A

Disassemble BACKPLATE 5

Disassemble INLAY 6

TEMPERATURE DIAL 1

IRON LAMP ASSY 10

IRON HANDLE 13

IRON COVER 16

SOLEPLATE MTD ASSY 17

Remove screw A

Disassemble BACKPLATE 5

Disassemble INLAY 6

Disassemble TEMPERATURE DIAL 1

Remove screw C (2x)

Disassemble IRON HANDLE 13

Remove screw D (3x)

Disassemble IRON COVER 16

Hose-cord Assembly Connections

Hose Cord

Blue

Yellow/

Green

Brown

Yellow/

Green

Blue

White

Brown

Yellow

Electrical Diagram

Boiler

Heating

Element

Boiler

Switch

Iron

Switch

Thermo-

fuse

Thermo-

fuse

Iron

Heating

Element

T (100˚C)

Thermostat

Micro-

switch

P (3.0 Bar)

Pressostat

Electro-

valve

GC6103

3-6

EXPLODED VIEW & PARTS LIST - IRON

111

(2x)

Pos Service code Description

4239 022 55450

4239 022 55370

4239 022 55480

4239 022 55470

4239 022 55400

4239 022 55380

4239 022 55420

4239 022 55430

4239 022 55510

4239 022 55520

Temperature dial

Thermostat bush

Sliding probe

Sound spring

Backplate

Inlay

Steam knob

Fix piece

Steam knob spring

Iron lamp assy

Pos Service code Description

4239 022 55410

4239 022 55500

4239 022 55390

4239 022 55440

4239 022 55490

4239 022 55340

4239 022 55360

4239 022 55460

4239 022 55070

Iron lamp cover

Microswitch

Iron handle

Swivel

Small terminal block

Iron cover (White)

Soleplate mounted assy

Hose clip

Iron assy - Western Europe

- UK

GC6103

4-6

DISASSEMBLY ADVICE & PARTS LIST - BOILER STAND

HEAT INSULATION PLATE 22

TOP COVER 23

BOILER MOUNTED ASSY 31

Remove screw G (5x)

Disassemble TOP COVER 23

Straighten ear locks of Heat Insulation Plate

Disassemble HEAT INSULATION

PLATE 22

FACE PLATE 26

LIGHT SWITCH HOLDER 29

LIGHT SWITCH 30

Remove screw G (5x)

Disassemble TOP COVER 23

Remove screw E (4x)

Disassemble FACE PLATE 26

Remove screw F (4x)

Disassemble LIGHT SWITCH

HOLDER 29

HOSE-CORD ASSY 40

POWER CORD 41

Remove screw G (5x)

Disassemble TOP COVER 23

Remove screw J (3x)

Disassemble STAND CORD

CLAMP 35

Connections on LIGHT SWITCH 30

Blue

Yellow

Iron

switch

Boiler

switch

Blue

Yellow/

Green

Brown

Connections on BIGTERMINAL BLOCK 34

BOILER

side

FACE

PLATE

side

Blue

Yellow

Brown

Blue

Yellow/

Green

Yellow/

Green

Note:

When replacing HOSE-CORD ASSY 40, please refer to IMPORTANT directives in the REPAIR INSTRUCTIONS on page 6.

Pos Service code Description

4239 022 55630

4239 022 55640

4239 022 55560

4239 022 55550

4239 022 55650

4239 022 55660

4239 022 55570

4239 022 55600

4239 022 55840

4239 022 55720

4239 022 55850

Silicon cap A

Silicon cap B

Heat insulation plate

Top cover (White)

Safety cap

Filling hole gasket

Face plate

Light switch holder

Light switch

Boiler mounted assy

Big terminal block

Pos Service code Description

4239 022 55790

4239 022 55540

4239 022 55530

4239 022 55690

4239 022 55680

4239 022 55800

4239 022 55810

4239 022 55830

4239 022 55670

4239 022 55090

4239 022 55120

4239 022 58590

Stand cord clamp

Boiler foot

Bottom cover

Guard jacket

Stand foot

Hose-cord assy

Power cord - Europe & Korea

Power cord - Malaysia & Singapore

Cable tie

Stand assembly - Western Europe

Stand assembly - UK

Safety valve sealing ring

= changed

GC6103

5-6

EXPLODED VIEW - BOILER STAND

(4x)

J (3x)

G (5x)

GC6103

6-6

REPAIR INSTRUCTIONS

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 40 or POWER CORD 41, they must be replaced.

Continued usage is not allowed.

When replacing HOSE-CORD ASSY 40, it is IMPORTANT to ensure that the white silicon sleeve is held tightly by the

cord clamp. Below picture shows the correct position of the silicon sleeve with respect to the cord clamp.

Do also ensure that the orientation of the cord clamp is correct i.e. such that the round end is on the left & the flat end is on the

right, as shown in the picture.

White silicon sleeve

Flat edge to be always

on the cord side

Cord clamp

Cord

Hose

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•

(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

••

(2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

•••

(3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

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