Philips GC6360 Bedienungsanleitung

ServiceManual

Philips Domestic Appliances and Personal Care

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

System Iron Double Speed

GC6360

07/06

PRODUCT INFORMATION

Features

Iron

- Careeza soleplate

- Max. steam rate (95 grams/min)

- Shot Of Steam, (SOS) (110 grams/min)

Boiler

- Boiler capacity (1 L, up to 2 hours of ironing)

- Ready within 8 minutes

- 1.9 m cord length

- 1.7 m hose length

- Anti-slip rubber feet

- Boiler light switch

- Variable steam

- Boiler ready pilot lamp

- Boiler empty pilot lamp

Safety Information

- This product meets the requirements regarding

interference suppression on radio & TV.

- Due to the high wattage of the iron, only the specified

cord set must be used.

- After the product has been repaired, it should function

properly and has to meet the safety requirements & legal

regulations as laid down & officially established at this

moment.

TECHNICAL INFORMATION

Voltage : 230 V

Frequency : 50 - 60 Hz

Power consumption : Iron : 800 W

Boiler : 1250 W

Pressure : 4.0 bar

Dimension (F-box) : 412 x 276 x 332 mm

Weight : 6.06 Kg

Water advice : Suitable for tap water use. However if

the tap water in your area is very hard,

we advise you to mix it with a equal

portion of distilled water or to use

distilled water only.

GC6360

2-6

DISASSEMBLY ADVICE - IRON

THERMOSTAT DIAL 1

RATTLE SPRING 13

BACKPLATE 2

Disassemble DIAL 1

Remove Screw A

Remove Connection

Remove Hose

INLAY (SOS) 3

SOS KNOB 14

TRIGGER 12

IRON LAMP ASSY 4

MICRO SWITCH 5

REPAIR INSTRUCTIONS

- For disassembly, you will need a Torx screwdriver: 362 TR T20 x 100

OPTIONAL (accessories)

- No specific issues

Electrical Diagram

Boiler

Heating

Element

Boiler

Switch

Iron

Switch

Thermo-

fuse

Thermofuse

Iron

Heating

Element

T (100˚C)

Thermostat

Micro-

switch

Pressostat

Electro-

valve

HANDLE PRINTED 6

Disassemble DIAL 1

Remove Screw A

Remove Connection

Remove Hose

Disassemble BACKPLATE 2

Disassemble INLAY (SOS) 3

SOS KNOB 14

IRON LAMP ASSY 4

MICRO SWITCH 5

Remove Screws B (3 x)

HOSE-CORD ASSY 7

SWIVEL 8

STEAM DEVIAOR 15

THERMOSTAT BUSH 9

Disassemble DIAL 1

Remove Screw A

Remove Connection

Remove Hose

Disassemble BACKPLATE 2

Disassemble INLAY (SOS) 3

SOS KNOB 14

IRON LAMP ASSY 4

MICRO SWITCH 5

Remove Screws B (3 x)

Disassemble HANDLE PRINTED 6

IRON COVER SPRAYED 10

SOLEPLATE ASSY 11

Disassemble DIAL 1

Remove Screw A

Remove Connection

Remove Hose

Disassemble BACKPLATE 2

Disassemble INLAY (SOS) 3

SOS KNOB 14

IRON LAMP ASSY 4

MICRO SWITCH 5

Remove Screws B (3 x)

Disassemble HANDLE PRINTED 6

Disassemble HOSE-CORD ASSY 7

SWIVEL 8

STEAM DEVIATOR 15

THERMOSTAT

BUSH 9

Remove Screws C (3 x)

GC6360

3-6

EXPLODED VIEW & PARTS LIST - IRON

C1 C2

C3 Pos Service code Description

4239 021 38140

4239 026 25730

4239 026 25720

4239 021 19630

4239 017 09170

4239 021 38130

4239 021 39420

4239 026 15580

4239 026 13220

4239 026 25680

4239 021 38110

4239 026 25760

4239 014 54060

4239 026 25710

4239 021 19620

4239 015 55710

Thermostat dial printed - Eng/Fre

Backplate

Inlay (SOS)

Iron lamp assy

Microswitch

Handle printed

Hose-cord assy + Microswitch

Swivel

Thermostat bush

Iron cover

Soleplate assy CSC - 230 V

Trigger

Rattle spring

SOS knob

Steam deviator assy

Rubber hose (SOS)

GC6360

4-6

DISASSEMBLY ADVICE & PARTS LIST - BOILER STAND

HEAT INSULATION PLATE 22

TOP COVER 23

BOILER MOUNTED ASSY 31

Remove screw G (5x)

Disassemble TOP COVER 23

Straighten ear locks of Heat Insulation Plate

Disassemble HEAT INSULATION

PLATE 22

FACE PLATE 26

LIGHT SWITCH HOLDER 29

LIGHT SWITCH 30

STEAM REGULATOR 33

Remove screw G (5x)

Disassemble TOP COVER 23

Remove screw E (4x)

Disassemble FACE PLATE 26

Remove screw F (4x)

Disassemble LIGHT SWITCH

HOLDER 29

Remove screw H (2x)

Disassemble STEAM REGULATOR 33

HOSE-CORD ASSY 40

POWER CORD 41

Remove screw G (5x)

Disassemble TOP COVER 23

Remove screw J (3x)

Disassemble STAND CORD

CLAMP 35

Connections on LIGHT SWITCH 30

Blue

Yellow

Iron

switch

Boiler

switch

Blue

Yellow/

Green

Brown

Connections on BIGTERMINAL BLOCK 34

BOILER

side

FACE

PLATE

side

Blue

Yellow

Brown

Blue

Yellow/

Green

Yellow/

Green

Note:

When replacing HOSE-CORD ASSY 40, please refer to IMPORTANT directives in the REPAIR INSTRUCTIONS on page 6.

Pos Service code Description

4239 022 57780

4239 022 57790

4239 022 55560

4239 022 57800

4239 022 57810

4239 022 55660

4239 022 57820

4239 022 57830

4239 022 57840

4239 022 55600

4239 022 55840

4239 022 55720

4239 022 55700

Silicon cap A

Silicon cap B

Heat insulation plate

Top cover

Safety cap assy (Leak pressure

valve + Relief valve cap)

Filling hole gasket

Face plate

Steam dial

Steam dial ring

Light switch holder

Light switch

Boiler mounted assy

Silicon hose (L = 140 mm)

Pos Service code Description

4239 022 55710

4239 022 55850

4239 022 55790

4239 022 55540

4239 022 57850

4239 022 57320

4239 022 55680

4239 022 57340

4239 022 55670

4239 022 57860

4239 022 55860

4239 022 55610

4239 022 55620

4239 022 58590

Steam regulator

Big terminal block

Stand cord clamp

Boiler foot

Bottom cover

Guard jacket

Stand foot

Power cord - EU

Cable tie

Stand assy - GC6360

Neon lamp

Neon lamp cover

Neon lamp holder

Safety valve sealing ring

= changed

GC6360

5-6

EXPLODED VIEW - BOILER STAND

(4x)

(2x)

J (3x)

G (5x)

GC6360

6-6

REPAIR INSTRUCTIONS

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 40 or POWER CORD 41, they must be replaced.

Continued usage is not allowed.

- When replacing HOSE-CORD ASSY 40, it is IMPORTANT to ensure that the white silicon sleeve is held tightly by the

cord clamp. Below picture shows the correct position of the silicon sleeve with respect to the cord clamp.

Do also ensure that the orientation of the cord clamp is correct i.e. such that the round end is on the left & the flat end is on the

right, as shown in the picture.

White silicon sleeve

Flat edge to be always

on the cord side

Cord clamp

Cord

Hose

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

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