Philips GC7422 Bedienungsanleitung

ServiceManual

Philips Consumer Lifestyle

Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification

Steam Generator

GC7422

11/01

PRODUCT INFORMATION

Features

Iron

- Steam Glide soleplate

- Steam rate (Max): 120 g/min

- Steam trigger with lock

- Steam hose length: 1.65 m

Stand

- Inox boiler

- Boiler pressure: 4.5 bar

- Fixed water tank volume: 1.0 L

- Cord length: 2.0 m

- Flex & hose-cord storage hook

- Easy rinse

- Anti Calc cartridge in water tank

Safety Information

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down as this moment.

TECHNICAL INFORMATION

Voltage : 220 - 240 V

Frequency : 50 - 60 Hz

Power - Iron : 800 W

- Boiler : 1370 W

Dimension (F-box) : 350 x 350 x 250 mm (L x W x H)

Weight : 6.4 kg

Water advice

If the tap water in your area is very hard, it is advisable to mix

the tap water with an equal amount of demineralised water.

Easy to rinse

The new design of the rinse cap makes it very easy to rinse

the boiler regularly. Simply unscrew the cap and pour out the

“dirty” water into the sink.

No hassle with coins, extra tubes or anything of this sort.

Fixed water tank

The ﬁxed water tank that is incorporated into the stand allows

re-ﬁlling anytime during ironing. Since water is not re-ﬁlled

directly into the boiler, there is no waiting time for boiler to

cool down.

GC7422

2-8

BACKPLATE 21

INLAY

SOS KNOB 10

LAMP ASSY

MICROSWITCH ASSY 4

HOSE CORD CABLE

ASSY 13

THERMOSTAT DIAL 20

HOUSING PRINTED 6

SUB-HOUSING

STEAM DEVIATOR ASSY 12

COVER SOS MOLDED 3

SOS SEAL 11

SOLEPLATE

MOUNTED ASSY 1

Remove Screw A

Disassemble BACKPLATE 21

Disassemble INLAY

Disassemble SOS KNOB 10

Disengage Ribs of light ring

Disassemble LAMP ASSY

Remove Screw B

Disassemble Switch holder

Disassemble MICROSWITCH ASSY 4

Remove Screws C1, C2, C3

Disassemble HOSE CORD CABLE ASSY 13

Disassemble THERMOSTAT DIAL 20

Remove Screws D1, D2, D3, D4

Disassemble HOUSING PRINTED 6

Remove Screw E

Disassemble SUB-HOUSING

Disassemble STEAM DEVIATOR ASSY 12

Remove Screws F1, F2, F3

Disassemble COVER SOS MOLDED 3

DISASSEMBLY ADVICE - IRON

GC7422

3-8

PARTS LIST - IRON & ELECTRICAL DIAGRAM

STAND IRON

NBoiler Electronics

Thermal

Fuse

Thermal

Fuse

Pump

Thermistor 1

Boiler

Heating

Element

Electro-

valve

Ther-

mostat

Trigger

Switch

Heating

Element

Pos Service code Description

4239 021 51301

4239 015 70150

4239 026 38621

4239 021 44410

4239 026 13220

4239 021 56061

4239 026 38671

4239 015 57400

4239 021 31780

4239 021 56081

4239 026 38681

4239 014 54690

4239 021 56091

4239 026 38701

Soleplate mounted assy

Ryton ring

Cover SOS molded

Microswitch assy

Thermostat bush

Housing printed

SOS knob

SOS seal

Steam deviator assy

Hose cord mounted assy

Trigger

Trigger spring

Thermostat dial printed

Backplate

GC7422

4-8

EXPLODED VIEW - IRON

Light ring

Switch holder

Screw Dimension

A,C,E Ø 3.5 mm x 13 mm

B,D Ø 2.6 mm x 9.6 mm

F1 M4.0 mm x 10 mm

F2,F3 M4.0 mm x 16 mm

GC7422

5-8

DISASSEMBLY ADVICE - STAND

TRAY RUBBER CAP 30

TRAY ASSY 33

DOOR ASSY

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw G

Disassemble DOOR ASSY

FRONT PANEL PRINTED 37

POWER BOARD

LIGHT SWITCH 44

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Disassemble LIGHT SWITCH 44

Disassemble POWER BOARD

WATER TANK ASSY 34

HOSE CORD CAP 36

BOILER ASSY 38

BRAIDED RUBBER HOSE -

BOILER

PUMP ASSY 45

INLET TUBE - PUMP

DE-AIR TUBE

RINSE RUBBER COUPLING 50

RINSE BUSH

RINSE CAP ASSY 52

Remove TRAY RUBBER CAP 30 (3x)

Remove Screw F1, F2, F3

Disassemble TRAY ASSY 33

Remove Screw H1, H2

Disassemble FRONT PANEL 37

Disassemble HOSE CORD CAP 36

Disassemble RINSE CAP ASSY 52

Disassemble RINSE BUSH

Disassemble RINSE RUBBER COUPLING 50

Remove Screws K1, K2, K3, K4

Disconnect INLET TUBE - PUMP

Disconnect DE-AIR TUBE

Disassemble WATER TANK ASSY 34

Disassemble BRAIDED RUBBER HOSE - BOILER

Disassemble PUMP ASSY 45

Remove Torx screws L1, L2, L3

Disassemble TOP SPACER

Disassemble BOILER ASSY 38

PARTS LIST - STAND

Note: For Pos 45, please replace both components together when either one is faulty.

The 2 components come as a service kit.

Pos Service code Description

4239 015 58741

4239 021 56181

4239 021 56141

4239 026 38811

4239 021 56131

4239 021 39540

4239 017 09890

4239 010 10260

4239 017 11911

4239 022 62991

Tray rubber cap

Tray B assy

Water tank assy

Hose cord cap

Front panel A printed

Boiler assy - High End

Electrovalve

Inox clamp

Light switch

Control board-Pump assy kit

Pos Service code Description

4239 015 56760

4239 021 56111

4239 000 10100

4239 021 56101

4239 026 05990

4239 026 42081

4239 021 48540

Rinse rubber coupling

Rinse cap assy

Cord set EU

Stand bottom assy

Filling cup

De-air valve

Iron mat assy

= changed

GC7422

6-8

EXPLODED VIEW - STAND

Cord

clamp

Clamping

plate

L2 L3

GC7422

7-8

REPAIR INSTRUCTIONS

- Due to the high wattage of the iron, only the specified cord set must be used.

- Should damage be observed on the HOSE-CORD ASSY 3 or CORDSET 55, they must be replaced.

Continued usage is not allowed.

- When replacing the MICROSWITCH ASSY, please dress the 2 attached wires such that they are free of tension. Pulling force on

the wires may affect the steam triggering.

- To avoid damage to the sealing & components of the BOILER ASSY 38, NEVER clean the boiler assy with vinegar, descaling

agent or other corrosive chemicals.

- When replacing ELECTROVALVE 40 or PUMP ASSY 45, please be reminded to apply loctite at the joints for good sealing.

- After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations as

laid down & officially established at this moment.

- The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 15 minutes.

The table below shows the temperature requirement.

Marking

Soleplate temperature (Deg C)

Material, for example

Test-

point

Minimum Maximum Nominal + Tolerance

•(1 dot) 70 120 95 ± 25 Acetate, elastane, polyamide, polyproylene

•• (2 dots) 100 160 130 ± 30 Cupro, polyester, silk, triacetate, viscose, wool

••• (3 dots) 140 210 175 ± 35 Cotton, linen

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.

IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3. Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

GC7422

8-8

REPAIR INSTRUCTIONS

Pump Assy Wire connections

Connector positions in DOTTED circle cannot be interchanged

Single-wire

connector

BLACK

LIGHT GREY

Dual-wire

connector

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