Phoenix Contact PP-RJ Series Bedienungsanleitung

1Description

Patch panels

PP-RJ-...

Data sheet

The component is an Ethernet patch panel for DIN rail

mounting. It represents the transition of the field cabling to

the internal control cabinet cabling.

The connection from the patch panel to the end device is

ensured with a prefabricated patch cable via the RJ45

socket (CAT5e).

Features

– 10/100/1000Mbps

– Mounting on a DIN rail

– Safe shield connection to ground potential

– Various connection options depending on the product

version

– RJ45 socket

–Screwterminalblocks

– Push-in connection

– IDC connection

Make sure you always use the latest documentation.

It can be downloaded from the product at phoenixcontact.net/products.

The PP-RJ... patch panels are compatible with the devices of the FL-PP... product family.

When replacing FL-PP... devices with PP-RJ... devices, strip an additional 1.4cm of the cable sheath away.

107962_en_01 2018-12-18

PP-RJ-...
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2Tableofcontents
Description .............................................................................................................................. 1
Table of contents ..................................................................................................................... 2
Ordering data .......................................................................................................................... 3
Technical data ......................................................................................................................... 6
Safety regulations and installation notes.................................................................................. 8
1 Installation in Zone 2............................................................................................................. 8
2 UL notes............................................................................................................................ 9
Product description................................................................................................................ 10
1 Function elements ............................................................................................................. 11
Installation ............................................................................................................................. 12
1 Mounting ......................................................................................................................... 12
2 Removal.......................................................................................................................... 12
3 RJ45 interface .................................................................................................................. 12
4 Terminal assignment .......................................................................................................... 13
5 Stripping.......................................................................................................................... 13
6 Screw terminal blocks (only PP-RJ-SC)................................................................................... 13
7 Push-in terminal blocks (only PP-RJ-SCC)............................................................................... 13
8 IDC terminal blocks (only PP-RJ-IDC)..................................................................................... 14
9 Shield contacting with strain relief .......................................................................................... 14

PP-RJ-...

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Description Ty p e Order No. Pcs./Pkt.

Patch panel, two RJ45 sockets, 10/100/1000Mbps,

DIN rail mounting, IP20

PP-RJ-RJ 2703015 1

Patch panel, RJ45 socket on screw terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief

PP-RJ-SC 2703016 1

Patch panel, RJ45 socket on Push-in terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief

PP-RJ-SCC 2703018 1

Patch panel, RJ45 socket on IDC terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief

PP-RJ-IDC 2703019 1

3Orderingdata

Accessories Ty p e Order No. Pcs./Pkt.

Patch panel, two RJ45 sockets, 10/100/1000Mbps,

DIN rail mounting, IP20, shield current monitoring,

surge protection

PP-RJ-RJ-F 2703020 1

Patch panel, RJ45 socket on screw terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief,

shield current monitoring, surge protection

PP-RJ-SC-F 2703021 1

Patch panel, RJ45 socket on Push-in terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief,

shield current monitoring, surge protection

PP-RJ-SCC-F 2703022 1

Patch panel, RJ45 socket on IDC terminal blocks,

10/100/1000Mbps, DIN rail mounting, IP20,

shield contacting with strain relief,

shield current monitoring, surge protection

PP-RJ-IDC-F 2703023 1

Crimping pliers, for assembling the RJ45 plugs

FL PLUG RJ45..., for assembly on site

FL CRIMPTOOL 2744869 1

CAT5-SF/UTP cable (J-02YS(ST)C HP 2 x 2 x 24 AWG),

heavy-duty installation cable, 2 x 2 x 0.22 mm², solid

conductor, shielded, outer sheath: 7.8 mm diameter, inner

sheath: 5.75 mm ±0.15 mm diameter cable, Ethernet

CAT5 (100 Mbps), 4-position, halogen-free compound,

HM 2 in acc. with VDE 0207, water blue RAL 5021,

cable length: Free input (0.25 ... 1000.0 m)

FL CAT5 HEAVY 2744814 1

CAT5-SF/UTP cable (J-02YS(ST)C HP 2 x 2 x 24 AWG),

heavy-duty installation cable, 2 x 2 x 0.22 mm², solid

conductor, shielded, outer sheath: 7.8 mm diameter, inner

sheath: 5.75 mm ±0.15 mm diameter, preassembled on

both sides with RJ45 plug, crossover or line, network

cable, number of positions: 4, 100 Mbps, CAT5

FL CAT5 HEAVY CONF/ 2744827 1

PP-RJ-...

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CAT5-SF/UTP cable (J-LI02YS(ST)C H 2 x 2 x 26 AWG),

light-duty, flexible installation cable 2 x 2 x 0.14 mm²,

stranded, shielded, outer sheath: 5.75 mm ±0.15 mm

diameter

FL CAT5 FLEX 2744830 1

CAT5-SF/UTP cable (J-LI02YS(ST)C H 2 x 2 x 26 AWG),

light-duty, flexible installation cable 2 x 2 x 0.14 mm²,

stranded, shielded, outer sheath: 5.75 mm ±0.15 mm

diameter, preassembled on both sides with RJ45 plug,

crossover or line assignment, network cable, number of

positions: 4, 100 Mbps, CAT5

FL CAT5 FLEX CONF/ 2744843 1

Actuation tool, for ST terminal blocks, also suitable for use

as a bladed screwdriver, size: 0.4 x 2.5 x 75 mm,

2-component grip, with non-slip grip

SZF 0-0,4X2,5 1204504 10

Passive network isolator for electrical isolation in Ethernet

networks. This protects Ethernet devices from potential

differences of up to 4 kV. Can be used for transmission

speeds of up to 100 Mbps. Connection using RJ45 and

COMBICON plug-in screw terminal block.

FL ISOLATOR 100-RJ/SC 2313928 1

Passive network isolator for electrical isolation in Ethernet

networks. This protects Ethernet devices from potential

differences of up to 4 kV. Can be used for transmission

speeds of up to 100 Mbps. Possible to connect two RJ45

plugs.

FL ISOLATOR 100-RJ/RJ 2313931 1

Passive network isolator for electrical isolation in Ethernet

networks. This protects Ethernet devices from potential

differences of up to 4 kV. Can be used for transmission

speeds of up to 1 Gbps. Possible to connect two RJ45

plugs.

FL ISOLATOR 1000-RJ/RJ 2313915 1

Passive network isolator for electrical isolation in Ethernet

networks. For the protection of Ethernet devices against

potential differences of up to 4 kV. Can be used for

transmission speeds of up to 100 Mbps. Ethernet

connection via two M12 sockets (D-coded).

FL ISOLATOR 100-M12 2902985 1

Patch cable, CAT5, assembled, 0.3 m FL CAT5 PATCH 0,3 2832250 10

Patch cable, CAT5, assembled, 0.5 m FL CAT5 PATCH 0,5 2832263 10

Patch cable, CAT5, assembled, 1 m FL CAT5 PATCH 1,0 2832276 10

Patch cable, CAT5, assembled, 1.5 m FL CAT5 PATCH 1,5 2832221 10

Patch cable, CAT5, assembled, 2 m FL CAT5 PATCH 2,0 2832289 10

Patch cable, CAT5, assembled, 3 m FL CAT5 PATCH 3,0 2832292 10

Patch cable, CAT6, pre-assembled, 0.3 m FL CAT6 PATCH 0,3 2891181 10

Patch cable, CAT6, pre-assembled, 0.5 m FL CAT6 PATCH 0,5 2891288 10

Patch cable, CAT6, pre-assembled, 1.0 m FL CAT6 PATCH 1,0 2891385 10

Patch cable, CAT6, pre-assembled, 1.5 m FL CAT6 PATCH 1,5 2891482 10

Patch cable, CAT6, pre-assembled, 2.0 m FL CAT6 PATCH 2,0 2891589 10

Patch cable, CAT6, pre-assembled, 3.0 m FL CAT6 PATCH 3,0 2891686 10

Patch cable, CAT6, pre-assembled, 5.0 m FL CAT6 PATCH 5,0 2891783 10

Accessories Ty p e Order No. Pcs./Pkt.

PP-RJ-...

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Patch cable, CAT6, pre-assembled, 7.5 m FL CAT6 PATCH 7,5 2891880 10

Patch cable, CAT6, pre-assembled, 10 m FL CAT6 PATCH 10 2891877 10

Patch cable, CAT6, pre-assembled, 12.5 m FL CAT6 PATCH 12,5 2891369 5

Patch cable, CAT6, pre-assembled, 15.0 m FL CAT6 PATCH 15,0 2891372 5

Patch cable, CAT6, pre-assembled, 20.0 m FL CAT6 PATCH 20,0 2891576 5

Stripping tool, for the multi-level stripping of shielded

cables

VS-CABLE-STRIP-VARIO 1657407 1

RJ45 connector, degree of protection: IP20, number of

positions: 8, 1 Gbps, CAT5 (IEC 11801:2002), material:

PA, connection method: IDC fast connection, connection

cross section: AWG 26- 23, cable outlet: straight, color:

traffic grey A RAL 7042

VS-08-RJ45-5-Q/IP20 1656725 1

RJ45 connector, degree of protection: IP20, number of

positions: 8, 1 Gbps, CAT5 (IEC 11801:2002), material:

PA, connection method: IDC fast connection, connection

cross section: AWG 26- 23, cable outlet: straight, color:

black

VS-08-RJ45-5-Q/IP20 BK 1658008 1

Actuation tool, for ST terminal blocks, also suitable for use

as a bladed screwdriver, size: 0.4 x 2.5 x 75 mm,

2-component grip, with non-slip grip

SZF 0-0,4X2,5 1204504 10

Electronic diagonal cutter, tapered head, angled (21°),

without chamfer, with opening spring Diagonal cutter

MICROFOX-SP 1212488 1

Network cable, Ethernet CAT6A(10 Gbps), 8-position,

PUR halogen-free, water blue RAL 5021, shielded, free

cable end, on free cable end, cable length: Free entry

(0.5 ... 400 m)

VS-OE-OE-94F/... 1417359 1

Accessories Ty p e Order No. Pcs./Pkt.

PP-RJ-...

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4 Technical data

Ethernet interface, 10/100/1000Base-T(X) according

to IEEE 802.3u

PP-RJ-RJ PP-RJ-SC PP-RJ-SCC PP-RJ-IDC

Connection method RJ45 socket Screw

terminal block

Push-in

connection

IDC

connection

Conductor cross section, flexible 0.14 mm² ...

1.5 mm²

0.2 mm² ...

1.5 mm²

0.14 mm² ...

0.34 mm²

Conductor cross section, flexible [AWG] 28 AWG ...

16 AWG

26 AWG ...

16 AWG

26 AWG ...

22 AWG

Conductor cross section, solid 0.14 mm² ...

1.5 mm²

0.2 mm² ...

1.5 mm²

0.14 mm² ...

0.34 mm²

Stripping length 5 mm 8 mm

Pin assignment 1:1 1:1 1:1 1:1

Torque 0.22 Nm ...

0.25 Nm

Wire diameter incl. insulation 1.6 mm

(Terminalblock

is tested with

PVC insulation

- other

insulation

materials

available on

request)

Ethernet interface, 10/100/1000Base-T(X) according to IEEE 802.3u

Connection method RJ45 CAT5e

Maximum output power 60 W

Output nominal voltage < 60 V (ATEX approval)

< 57 V DC (with UL approval)

Maximum output current 725 mA (per channel)

Serial transmission speed 10/100/1000 Mbps

Transmission length 100 m (including patch cables)

Connection line twisted pair, shielded, CAT5 or better

Pin assignment 1:1

PP-RJ-...

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

General data

Degree of protection IP20 (manufacturer's declaration)

Rated insulation voltage 85 V DC

Mounting type DIN rail mounting, stationary

Dimensions (W/H/D) 23.8 mm x 101.3 mm x 50 mm

External cable diameter 5.5 mm ... 6.5 mm

Housing material Plastic gray

Vibration resistance in acc. with EN60068-2-6/

IEC60068-2-6

10Hz...57Hz, amplitude ±3.5mm, 57Hz...150Hz, 5g

Shock in acc. with EN60068-2-27/IEC60068-2-27 25g for 11ms, three shocks in each direction

MTTF (mean time to failure) 105699 Years

Overvoltage category II

Degree of pollution 2

Ambient conditions

Ambient temperature (operation) -40 °C ... 75 °C

Ambient temperature (storage/transport) -40 °C ... 85 °C

Permissible humidity (operation) 10 % ... 95 % (non-condensing)

Altitude 5000 m (for restrictions see manufacturer's declaration)

2000 m (ATEX approval)

Approvals / Certificates

Conformance CE-compliant

ATEX

Please follow the special installation instructions in the

documentation!

II 3 G Ex nA IIC Gc U

UL, USA UL60079-0 Ed.6 / UL60079-15 Ed.4

UL, Canada CSA22.2 No.60079-0 Ed.3 / CSA22.2 No.60079-15:16

Noxious gas test ISA-S71.04-1985 G3 Harsh Group A

PP-RJ-...

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5 Safety regulations and installation notes

•The category 3 product can be installed in zone2

potentially explosive areas. It satisfies the demands of

the following standards:

–EN60079-0

–EN60079-15

– Comprehensive details are to be found in the EU

Declaration of Conformity which is enclosed and also

available on our website in the latest version.

•Installation, operation, and maintenance may only be

carried out by qualified electricians. Follow the

installation instructions as described.

•When installing and operating the device, the

applicable regulations and safety directives (including

national safety directives), as well as the generally

recognized codes of practice must be observed. The

safety-relevant data is included in this packing slip and

on the certificates (manufacturer's declaration,

additional approvals where applicable).

•Opening or modifying the product is prohibited. Do not

repair the product yourself; replace it with an equivalent

product instead. Repairs may only be carried out by the

manufacturer. The manufacturer is not liable for

damage resulting from non-compliance.

•The IP20 degree of protection (IEC60529/EN60529) of

the product is intended for a clean and dry environment.

Do not subject the product to mechanical and/or

thermal stress that exceeds the specified thresholds.

•The product is not designed for use in potentially dust-

explosive atmospheres.

•The product must be stopped and immediately

removed from the Ex area if it is damaged, has been

subjected to an impermissible load, stored incorrectly,

or if it malfunctions.

5.1 Installation in Zone 2

•Only devices that are designed for operation in

Ex Zone 2 and the conditions at the installation location

may be connected to the circuits in Zone 2.

•Connecting and disconnecting cables in the potentially

explosive area and snapping devices onto and off of the

DIN rail is only permissible in a de-energized state or

when it has been ensured that an explosive atmosphere

is not present.

•For safe operation, lockable plug connections must

have a functional interlock (e.g. locking clip, screw

connection etc.). Insert the interlock. Repair any

damaged connectors immediately.

•Use a transient protection system which limits the

interference voltage to a maximum of 140% of the rated

voltage.

•The DIN rail must be connected to protective ground.

CAUTION:

Observe the following safety notes when

using the device. WARNING: Explosion hazard when used

in potentially explosive areas

Please make sure that the following notes and

instructions are observed.

PP-RJ-...

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5.2 UL notes



WARNING: Explosion hazard when used in potentially explosive areas

Please make sure that the following notes and instructions are observed.

U = max. 57 V DC

P = max. 60 W

Amb. Temp.: -40°C < T < 75°C

Class I, Zone 2, AEx nA IIC T4, Ex nA IIC Gc X T4

Class I, Division 2, Groups A, B, C and D

IND. CONT. EQ., ALSO

LISTED IND. CONT.

EQ. FOR HAZ. LOC.

E366272

INDUSTRIAL CONTROL EQUIPMENT FOR HAZARDOUS LOCATIONS

This equipment must be mounted in an enclosure certified for use in Class I, Zone 2 minimum

and rated IP54 minimum in accordance with IEC 60529 when used in Class I, Zone 2

environment.

Device shall only be used in an area of not more than pollution degree 2.

If the equipment is used in a manner not specified, the protection provided by the equipment

may be impaired.

Minimum temperature rating of the cables to be connected to the field wiring terminals: 80°C

The external circuits connected to the terminal of the device must be supplied from SELV/PELV.

The device has to be built in the final safety enclosure, which has adequate rigidity according

to UL 61010-1, UL 61010-2-201 and meets the requirements with respect to spread of fire.

Use copper conductors only.

PP-RJ-...

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6Productdescription

Figure 1 Dimensions

PP-RJ-RJ

Figure 2 Dimensions

101,3

23,6 55,2

62,7

101,3

23,6 55,2

62,7

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