Phoenix Mecano DEWERT MEGAMAT 2 Bedienungsanleitung

Issue

11/2008

Installation Instructions

for the

Manufacturer

of the End Product

MEGAMAT 2

Drive System

11/2008

ID-Nr. 48148

Contents page

General Information........................................................................................................2

Designated Use...............................................................................................................

Prerequisites...................................................................................................................3

Getting to Know the System............................................................................................3

Fitting...............................................................................................................................6

Operation.........................................................................................................................9

Maintenance and Repairs..............

Type Label and Seal.......................................................................................................14

Trouble-Shooter’s

Manufacturer’s Declaration,

.................................................................................13

Guide.................................................................................................15

Cleaning and Care..........................................................................................................16

Declarations of Conformity, Additional Information............17

General Information

These instructions are intended for the manufacturer of the end product

It is essential to note the information contained in these instructions!

injury and accidents as well as

damage

accepts no liability

and are not

designed for passing on to the operator of the end product. With regard to the specialist

information contained herein, these instructions can serve as a basis for drawing up the

instructions for the end products.

In doing so, you

can prevent mistakes being made in installing or connecting the system which could result in

to the drive system or the end product.

DEWERT for damage caused as a result of …

non-observance of these instructions,

alterations to the product not approved by DEWERT or ...

the use of spare parts not manufactured or approved by DEWERT- these may not

ensure adequate safety!

Due to the policy of ongoing product improvement, DEWERT reserves the right to carry out

technical changes at any time without prior notification!

well

The DEWERT drive control unit incorporate an earth-free circuit which is isolated from the

supply mains by reinforced insulation or double insulation.



Use only DEWERT drive control units!

MEGAMAT 2

11/2008

ID-Nr. 48148

1.Designated Use

2.Prerequisites

The drive system is …

for the motorized adjustment of movable

in an environment where or gases or vapours

(e.g. anaesthetics) are likely to occur.

The installation steps descriped in these instructions must be performed by a

or .

This being the case, you should never carry out this work by unless you

are a or

you should this work to a

Conformity in accordance with EC Directives

The drive system is supplied ex factory as a in accordance with

the EC "Machinery" Directive. In other words, you may not put the drive system into

operation until you have met the objectives of the

MEGAMAT 2designedfor installing in end products

inflammableexplosive

suitable

qualifiedtrained person

yourself

suitable trained person

entrust suitablequalified, skilled or trained person

only

machine not ready for use

safety



furniture parts

The drive system is ...

"Machinery” Directive and issued a

corresponding !

The drive system with DEWERT controls meets the safety objectives of the EC Directives

concerning and

The drive is if you install it into a medical device, manufacture in

with the EC Directive for "Medical Products" or other regulations it is the

responsibility of the . For this purpose, DEWERT has

additionally applied, fully or partially, a number of standards from the medical products

sector, in order to facilitate use in medical products (see page 19, Additional Information).

using suitable fittings/

mountings or mechanics

MEGAMAT 2not intended for use

Declaration of Conformity

"Low Voltage" "Electromagnetic Compatibility (EMC)".

not a medical product

conformity

manufacturer of the end product

3.Getting to Know the System

The drive system is intended for the German market and complies with the

Law applicable in Germany in implementation of relevant EC Directives.

With regard to other variation options contact your after-sales service or take a look at the

current catalogue. We will be happy to assist you with any special requests you may have.

MEGAMAT 2



in a damp environment, i.e. outdoor,

by small children or fragile persons,

in the immediate vicinity of young children.

11/2008

ID-Nr. 48148

a)Technical Data

Rated voltage..........................................................:24 V DC

Power consumption with rated load........................:m

permissible push force............................................:max. 4000 N (6000 N) (depending on version)

permissible pull force..............................................:max. 4000 N

Operating mode with max. rated load...................:Intermittent duty (AB) 2 min./18 min.

Protection classification..........................................:

Noise level..............................................................:

................................................................:Single drive

Type of load............................................................:Push;pull

Stroke....................................................................:

Adjustment Speed.................................................:

Protection category.................................................:IP20

Colours....................................................................:grey; black

Emergency release “ER”........................................:500 N, 1500 N and 2000 N

Quick release “GQR”..............................................:

Cable for permanent mains installation or

cable with attached plug

Length x width x height of the drive.........................:min. 175 x 160 x 88 mm (without adjustment)

Weight.....................................................................:approx.

Room temperature..................................................:from +10° to +40° C

Relative humidity.....................................................:from 30% to 75%

Barometric pressure................................................:from 700 hPa to 1060 hPa

Dimensions and Weights

Ambient Conditions

min. 175 x 185 x 88 mm (with “ER”)

min. 221 x 160 x 88 mm (with “GQR”)

Operating mode = ..,i.e. run for a maximum of 2 min. under rated load, then

observe a of 18 min. Operational failure could otherwise result.

Data deviating from these standard values can be established after consultation and depending on the application.

Adjustment speed = at which the clevis travels (speed varies according to the load).

intermittent duty (AB) 2 min/18 min

rest period

speedwithout load

ax. 5 A DC (depending on application)

(depending on version)

III

65 dB(A)

Drive type

< 425mm

to 38.5 mm/s (depending on version)

(IP44, IP66 optional)

up to 3000 N

Cable versions........................................................:

1.7 kg (depending on version)

MEGAMAT 2

11/2008

ID-Nr. 48148

Assembly of the MEGAMAT 2 Single Drive

(8)

(2)

(7)

(1)

(9)

(4)

(3)

(5)

(6)

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ID-Nr. 48148

4.Fitting

Attention!

a) Installation (see illustration

1)drive(2) into mounting (1)BEK bolt (3)

security clip (4)

fasten stroke pipe clevis (5)BEK bolt (8)security clip(9)

(7)

DEWERT control unit. Secure cable (6) to prevent it

from being pulled out

Recommendation:

release“GQR“, „ER“ versions

top and bottom end-of-travel positions

)

Push and fasten it there using and secure

with .

Now with and onto

mounting .

Now connect the drive to the

(please also refer to the Installation Instructions supplied with

the DEWERT control units).

Please bear in mind that installing mechanical

limit stops into your end product considerably

increases the safety standard.

In conjunction with the (), it is

absolutely imperative that mechanical limit stops are installed in your

end product at the , in order

to prevent mechanical damage to the drive system.

Attention!

The version of the drive system with loose nut seat a fixed

mechanical stop in the end product in order to prevent the stroke tube from being

pulledout. This could otherwise damage the drive system.

MEGAMAT 2requires

For technical reasons or to save costs, mechanical limit stops are not always provided.

In safety-critical drives we therefore recommend using an additional safety limit switch

which in the event of a defective top limit switch protects against dangerous excess

travel and failure. The safety limit switch puts the drive permanently out of action as

soon as any overshooting of the regular limit switch takes place. The safety limit switch

is integrated directly into the drive and does not require any additional fitting. However

this can increase the fitting dimension of the drive by 23 mm.

Caution!

Only ever connect or disconnect electrical components when they are voltage-free.

MEGAMAT 2

11/2008

ID-Nr. 48148

b) Recommended installation position of the

MEGAMAT 2 with GQR (quick release)

Justify the fitting

must be in justifywith each other

Installation errors - e.g. as a result of tolerances in the fitting - can have a considerable effect

on the disengagement forces of the GQR. Incorrect installation can bringt about a significant

increase in the disengagement forces, thereby causing them to considerably exceed the

specification.

The retainer for accepting the fittings of clevises . If this

is not the case, additional lateral forces act on the drive unit. A significant increase in the

withdrawal forces can occur as a result of the fittings being misaligned by 1° and more. A

fitting position of almost 0° is ideal.

Effects of the fitting position

Illustration

The disengagement force increases, and can exceed the specification quite considerably, if,

for e.g., the drive unit is subjected to a shear force from other attachments.

: a horizontally fitted drive unit subjected to a shear force.

11/2008

ID-Nr. 48148

b) Electrical Connection

Operating Instructions

connection leaddriven overMechanical

loads should also be avoided.

connection lead

strain reliefkink protection

connection lead from trailing on the floor

moved

c)Dismantling

drive (2)

BEK bolts (3, 8)

support drive (2)

In the to be issued by you, point out to the operator that if leads, in

particular the , are they could sustain damage.

When routing the leads make sure that they:

cannot get caught up or trapped,

are not subjected to mechanical loads (i.e. do not pull, apply pressure or bend),

cannot get damaged in any other way.

Make sure that the cables, in particular the , are fastened to the end

product with adequate and and that suitable constructional

measures prevent the when the end product is

being .

Operate the furniture to travel to the starting position, then isolate from the

DEWERT controls. When removing , it is important

to , as this is released instantly!



Emergency release or quick release (option)

In the event of a power failure the drive can be reset via the release mechanism (”ER” or

“GQR”) in as far as this is fitted. Actuating the release causes the drive to travel back to the

starting position.

security clip (4, 9) and

Recommended arrangement of the fittings

(b)

(a)

Recommendation

Besides precise alignment of the fittings, we recommend using only one fixing bracket at

either side of the fittings. This measure reduces the risk of a misalignment of the two fixing

brackets which would cause the drive unit to tilt. Fittings with two fixing brackets can be

used, but these must be precisely aligned to ensure that the withdrawal force does not

increase.

Fix the bracket on the one side to utilize the elongated hole. This permits any possible diffe-

rences in length between the fitting dimension of the drive and your application to be appro-

priately adjusted. : the elongated hole (c) should offer at least 2mm play.

(a) (b) (c)

MEGAMAT 2

11/2008

ID-Nr. 48148

5.Operation

For drawing up the Operating Instructions for the end product, you can use the specialist

information described herein. Please bear in mind that these instructions are intended for

you as a specialist and not for the possibly non-technically trained operator of the end

product.

a)Prerequisites

MEGAMAT 2Thedrive system is only intended for use with corresponding DEWERT control

units.

n this connection please also follow the installation instructions supplied with the

accompanying control unit.



Mechanical release functions (emergency or quick release)

MEGAMAT 2

mechanical release

MEGAMAT 2

If you have acquired adrive system with mechanical release, please note the

following:

A enables you to move the drive manually in an emergency.

Actuate the mechanical release and move the drive into the desired position.

Once the ER or GQR is released and the drive system is restarted, the clutch

automatically re-engages. The drive system is ready to be operated again.

The is available as either a quick release for continued use (”GQR”,

see page 11, 12) or as an emergency release only (”ER”, see page 10), i.e. to be used only

in an emergency.

The electric adjustment drive is not intended for use by small children

or the unsupervised infirm.

The electric adjustment drive is not a toy for children to play with.

Attention!



Caution: Depending on version, it is possible that theapplication could lower

itself under its own weight. If application is not possible to sink down

with own weight, you must press down the right side of application.

11/2008

ID-Nr. 48148

Please note:



procedure. Engagement or partial engagement of the clutchcan destroy the ER

system.



Before actuation the drive or corresponding furniture component must be load-free.

The emergency release (ER) is not designed for continued use and should

therefore only be used in an emergency.

The actuating mechanics are directly connected to the housing, attaching a

Bowden cable is not possible.

The disengaging lever must be fully actuated throughout the entire adjustment

“ER”, Emergency Release

c) ER (Emergency Release)

MEGAMAT 2

11/2008

ID-Nr. 48148

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