PI Micos V-412 Handbuch
MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
PI miCos GmbH, Freiburger Straße 30, 79427 Eschbach, Germany
Phone +49 7634 5057-0, Fax +49 7634 5057-99, Email info@pimicos.com, www.pi.ws
High-Load Posioners to 325 V
Short Instrucons
V-412 / V-417 / V-857
These short instrucons contain an overview of the most important safety and handling instruc-
ons for installing high-load linear stages with 3-phase linear motor to 325 V (hereinaer referred
to as "posioner") with the product numbers specied above.
Subject to change. These short instrucons are superseded by any new release. The latest respec-
ve release is available for download on our website.
The acons during installaon, startup, operaon, and maintenance require addional informaon
from the manuals of the posioner and/or the electronics.
Manuals may be tled as follows: "User Manual", "Technical Note".
Downloading the Manuals from the Website
1. Open the website www.pi.ws.
2. Search the website for the product number (e.g., V-417).
3. Click the corresponding product to open the product detail page.
4. Click Downloads.
The manuals are shown under Documentaon.
5. Click the ADD TO LIST buon for the desired manual and then click REQUEST.
6. Fill out the request form and click SEND REQUEST.
The download link will then be sent to the email address entered.
If you cannot nd the manual you are looking for or if you have any quesons:
Contact our customer service department via servi[email protected].
User Informaon
Downloading and Reading the Manual
MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Intended Use
The posioner is a laboratory device as dened
by DIN EN 61010-1 or an incomplete machine as
dened by the Machinery Direcve (2006/42/
EG). It is intended for indoor use and use in
an environment that is free of corrosive and/
or electrically conducve acids, alkalines, oils,
vapors, and dust.
In accordance with its design, the posioner
is intended for posioning loads in one axis
at various velocies. The posioner is not
intended for applicaons in areas where failure
would be a considerable risk for people or the
environment.
The posioner is intended for operaon with a
horizontally aligned moon axis.
It is only possible to use the posioner as inten-
ded when it is installed and connected properly,
and when all measures described herein are ad-
hered to. The posioner is to be operated with
suitable electronics, and the thermal protecon
sensor built into the posioner's motor must be
evaluated and monitored.
The posioner may only be installed, operated,
maintained, and cleaned by authorized and
appropriately qualied personnel. The integra-
tor is responsible for complying with security
standards and the EMC direcve aer the
device is built in.
Installaon
The posioner contains permanent magnets.
Their magnec elds can disturb or damage
sensive devices and objects (e.g., heart pa-
cemakers, EC cards, magnec storage devices).
Loose magnezable objects (e.g., iron, steel)
could be aracted and cause material damage.
The magnec elds are also eecve when the
posioner is not connected or switched o.
XMake sure that people with heart pacem-
akers and / or electronic implants do not
have access to the posioner.
XRemove loose magnezable objects and
sensive objects from the area where the
posioner is to be installed.
XMake sure that the danger zone is marked
and the necessary precauons have been
taken.
Mechanical forces can damage or misalign the
posioner.
XAvoid shocks and drops.
XMaintain the maximum permissible forces
(see manual).
XThe calculaons must also include the
masses of posioners moved in mul-axis
systems.
XTransport the posioner with installed
transport safeguard only. Remove the
transport safeguard only when the posi-
oner is at the intended place of use.
Collisions can damage the posioner, the load
to be moved, and the surroundings.
XMount the posioner and the load so that
the load cannot get jammed or blocked, or
collide with objects in the workspace.
XPlace the cables and objects in the work-
space so that they cannot be seized by the
moon plaorm.
XMake sure that unintenonal moon is not
possible when changing the orientaon.
Cables will break from excessive bending or
squeezing. A broken cable will lead to failure
of the posioner or damage to posioner or
electronics.
XInstall the posioner so that the cable is not
bent or squeezed too strongly.
Incorrectly ed screws and locang pins can
cause damage to the posioner.
XChoose the lengths of the screws and
locang pins according to the depth of the
holes.
XDo not allow screw heads to protrude.
XDo not insert locang pins too deeply into
through-holes.
If the protecve earth conductor is missing or
not properly connected, touching the posi-
oner can lead to death from electric shock or to
severe injuries in the case of a malfuncon.
XConnect the posioner‘s base body to the
protecve earth conductor.
XPay aenon to the applicable standards
for the protecve earth conductor connec-
on.
General Safety Instrucons
MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Startup and Operaon
Risk of minor injury from crushing between the
moving parts of the posioner or the load and a
xed part or obstacle.
XIf necessary, shield the posioner's moon
range.
XMaintain safety distances according to DIN
EN ISO 13857.
Risk of minor injury if hair, jewelry or clothing
get caught by moving parts.
XNever work on the unprotected posioner
if you have long hair, loose jewelry or
clothing.
XIf necessary, shield the posioner's moon
range.
The surface of the posioner and the surroun-
dings can heat up during operaon. Touching
the posioner can result in minor injuries from
burning.
XIf necessary, shield the danger zone.
XMark the danger zone according to legal
regulaons.
Uncontrolled oscillaon can damage your appli-
caon or the posioner.
XIf oscillaon occurs, switch o the servo
mode of the electronics or stop the posi-
oner immediately.
1. Remove the transport safeguard.
2. Fix the posioner by ghtening the screws
in the holes provided.
Recommended torque: 3 Nm
3. Fix the load by ghtening the screws in the
holes provided.
4. Check that the posioner and the load are
rmly seated.
Correct mounng
Mounng onto an uneven surface
Incorrect alignment of the load
Incorrect ng of the screws
DANGER!
If the protecve earth conductor is missing or
not properly connected, touching the posi-
oner can lead to death from electric shock or to
severe injuries in the case of a malfuncon.
XConnect the posioner to the protecve
earth conductor via the drive connector
before startup.
XMake sure the posioner‘s base body is also
connected to a protecve earth conductor
point in the surroundings.
XOperate the posioner only with a properly
connected protecve earth conductor.
Mounng the Posioner
and Load
Connecng the Posioner
to the Protecve Earth
Conductor
MP188EK 2.0.0 09/2023. 0.3
MOTION | POSITIONING
Connecng the Posioner's Base Body
to the Protecve Earth Conductor
Suitable protecve earth conductor
▪Cross secon of the protecve earth con-
ductor ≥0.75 mm².
Connecng the base body to the protecve
earth conductor
1. Aach a suitable cable lug to the protecve
earth conductor.
2. Use the screw set supplied to aach the
cable lug of the protecve earth conductor
to the protecve earth connector.
3. Tighten the M4 screw with at least three
turns and a torque of 1.2 Nm to 1.5 Nm.
4. Make sure that the contact resistance at
all protecve earth connecons is <0.1 Ω
at 25 A.
a Protecve earth connector in the base
body of the posioner
b Safety washer
c Flat washer
d Cable lug of the protecve earth conductor
e M4 screw
1. Remove the ESD protecve caps from all
connectors on the posioner.
2. All of the posioner's connecons must be
made in the following order:
a. If present: Purge air connector
b. Drive connector
c. Sensor connector
3. Secure the connectors against uninteno-
nal removal.
4. If necessary: Turn the drive and sensor
connectors carefully to a posion suitable
for your installaon condions.
The instrucons required for startup and ope-
raon are in the manual for the electronics.
The posioner is maintenance-free.
In accordance with EU law, electrical and
electronic equipment may not be disposed of
in EU member states via the municipal residual
waste.
Dispose of your old equipment according to
internaonal, naonal, and local rules and
regulaons.
PI undertakes environmentally correct and free
disposal of all old PI equipment made available
to the market aer 13 August 2005.
If you have an old device from PI, you can send
it to PI free of charge.
Connecng the Posioner
Starng and Operang the
Posioner
Maintenance
Old Equipment Disposal
Dieses Handbuch passt für folgende Modelle
2
Andere PI Micos Ventilstellungsregler Handbücher
