PIAGGIO MSS X9 EVOLUTION 250 Gebrauchsanweisung

WORKSHOP MANUAL

618153

MSS X9 Evolution 250

WORKSHOP

MANUAL

MSS X9 Evolution 250

The descriptions and illustrations given in this publication are not binding; While the basic specifications

as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at

any time and without being required to update this publication beforehand, to make any changes to

components, parts or accessories, which it considers necessary to improve the product or which are

required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of each

model should be checked at the official Piaggio sales network.

in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - Aftersales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

WORKSHOP MANUAL

MSS X9 Evolution 250

This workshop manual has been drawn up by Piaggio & C. Spa to be used by the workshops of Piaggio-

Gilera dealers. This manual is addressed to Piaggio service mechanics who are supposed to have a

basic knowledge of mechanics principles and of vehicle fixing techniques and procedures. Any important

changes made to the vehicles or to specific fixing operations will be promptly reported by updates to this

manual. Nevertheless, no fixing work can be satisfactory if the necessary equipment and tools are

unavailable. It is therefore advisable to read the sections of this manual relating to specific tools, along

with the specific tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicatethe correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

PRE-DELIVERY PRE DE

TECHNICAL DATA DT

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

TIME TIME

INDEX OF TOPICS

PRE-DELIVERY PRE DE

Carry out the listed tests before delivering the vehicle.

Warning - Handle fuel with care.

Aesthetic inspection

Appearance check:

- Paintwork

- Fitting of plastics

- Scratches

- Dirt

Tightening torques inspection

Locking check

- Safety fasteners

- Fixing screws

Safety fasteners:

Rear shock absorber upper fixing

Rear shock absorber lower fixing

Front wheel axle nut

Wheel hub nut

Swinging arm - frame pin

Engine - swinging arm pin

Engine arm pin - Chassis arm

Handlebar lock nut

Lower steering ring nut

Upper steering ring nut

Electrical system

Electrical system:

- Main switch

- Headlamps: high beam lights, low beam lights, tail lights, parking lights and their warning lights

- Headlight adjustment according to regulations in force

- Rear light, parking light, stop light

- Front and rear stop light switches

- Turn indicators and their warning lights

- Instrument panel lights

- Instrument panel: fuel and temperature indicator

- Instrument panel warning lights

MSS X9 Evolution 250 Pre-delivery

PRE DE - 7

- Horn

- Starter

CAUTION

TO ENSURE MAXIMUM PERFORMANCE, THE BATTERY MUST BE CHARGED BEFORE USE.

INADEQUATE CHARGING OF THE BATTERY WITH A LOW LEVEL OF ELECTROLYTE BEFORE

IT IS FIRST USED SHORTENS THE LIFE OF THE BATTERY.

WARNING

KEEP THE BATTERY AWAY FROM NAKED FLAMES OR SPARKS WHILE IT IS CHARGED.

REMOVE THE BATTERY FROM THE VEHICLE, DISCONNECTING THE NEGATIVE TERMINAL

FIRST.

CAUTION

WHEN INSTALLING THE BATTERY, ATTACH THE POSITIVE LEAD FIRST AND THEN THE NEG-

ATIVE ONE.

WARNING

BATTERY ELECTROLYTE IS TOXIC AND IT MAY CAUSE SERIOUS BURNS. IT CONTAINS SUL-

PHURIC ACID. AVOID CONTACT WITH EYES, SKIN AND CLOTHING.

IF IT ACCIDENTALLY COMES INTO CONTACT WITH YOUR EYES OR SKIN, WASH WITH ABUN-

DANT WATER FOR APPROX. 15 MIN. AND SEEK IMMEDIATE MEDICAL ATTENTION.

IF ACCIDENTALLY SWALLOWED, IMMEDIATELY DRINK LARGE QUANTITIES OF WATER OR

VEGETABLE OIL. SEEK IMMEDIATE MEDICAL ATTENTION.

BATTERIES PRODUCE EXPLOSIVE GAS; KEEP CLEAR OF NAKED FLAMES, SPARKS OR CIG-

ARETTES. VENTILATE THE AREA WHEN RECHARGING INDOORS. ALWAYS WEAR EYE PRO-

TECTION WHEN WORKING IN THE PROXIMITY OF BATTERIES.

KEEP OUT OF THE REACH OF CHILDREN.

CAUTION

NEVER USE FUSES WITH A CAPACITY HIGHER THAN THAT RECOMMENDED. USING A FUSE

OF UNSUITABLE RATING MAY SERIOUSLY DAMAGE THE VEHICLE OR EVEN CAUSE A FIRE.

Levels check

Level check:

- Hydraulic braking system fluid level.

- Rear hub oil level.

- Engine coolant level.

Road test

Test ride:

- Cold start

- Instrument operations

- Response to throttle control

- Stability on acceleration and braking

- Front and rear brake efficiency

- Front and rear suspension efficiency

- Abnormal noise

Pre-delivery MSS X9 Evolution 250

PRE DE - 8

Static test

Static control after the test drive:

- Warm start

- Starter operation

- Minimum holding (turning the handlebar)

- Uniform turning of the steering

- Possible leaks

CAUTION

CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE.

CAUTION

NEVER EXCEED THE RECOMMENDED INFLATION PRESSURES SINCE THE TYRES MAY

BURST.

Functional inspection

Functional Checks:

Braking system (hydraulic)

- Lever travel

Braking system (mechanical)

- Lever travel

Clutch

- Proper functioning check

Engine

- Check throttle control travel

Others

- Check documentation

- Check the frame and engine numbers

- Tool kit

- Licence plate fitting

- Locks checking

- Tyre pressure check

- Fitting of mirrors and possible accessories

MSS X9 Evolution 250 Pre-delivery

PRE DE - 9

INDEX OF TOPICS

TECHNICAL DATA DT

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