Pickering 40-193 Bedienungsanleitung

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Issue 4.4 March 2021

40-193/194 User Manual

PXI 20 A Fault Insertion Switch Modules

Page (II) 20A FAULT INSERTION SWITCH 40-193/194

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

20A FAULT INSERTION SWITCH 40-193/194

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) 20A FAULT INSERTION SWITCH 40-193/194

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

20A FAULT INSERTION SWITCH 40-193/194

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Specication 40-193..............................................................1.1

Specication 40-194..............................................................1.3

Section 2

Technical Description .................................................................2.1

Functional Description..........................................................2.1

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Sectio n 4

Programming Guide....................................................................4.1

Programming Options For Pickering PXI Modules ............4.1

Module Architecture..............................................................4.2

Programming The Module ....................................................4.4

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting .........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Relay Lookup Tables.............................................................7.1

CONTENTS

Page (VI) 20A FAULT INSERTION SWITCH 40-193/194

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

20A FAULT INSERTION SWITCH 40-193/194

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) 20A FAULT INSERTION SWITCH 40-193/194

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

20A FAULT INSERTION SWITCH 40-193/194

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI 20 A Fault Insertion Switch Modules 40-193

ISSUE 5.1 DEC 2019

y7 Fault Insertion Channels

ySimulation of Various Types of Electrical Fault,

Enabling Rigorous Fault Testing

yChoice of 1 or 2 Fault Insertion Buses

y20 A Hot or Cold Switching

ySwitch up to 16 VDC

yVISA, IVI & Kernel Drivers Supplied for

Windows

ySupported by PXI or LXI Chassis

y3 Year Warranty

Stimulus/Measurement Connections

UUT Connections

Fault Insertion Bus 2

Fault Insertion Bus 1

Fault Connections

COM1

COM2

40-193-002 Fault Insertion Switch Schematic

Diagram. This version has 2 fault buses,

the 40-193-001 has 1 fault bus

Pickering’s Range of PXI Fault Insertion Switches

Model

No. Signal Channels Fault

Buses

Fault

Inputs

Max

Voltage

Max Current

or Bus Type

40-190B 74, 64 or 32 1 or 2 4 or 8 165 V 2 A

40-191A 6 2 2 40 V 30 A

40-192 6 2 2 200 V 10 A

40-193 7 1 or 2 1 or 2 16 V 20 A, 1 A min

40-194 7 1 or 2 1 or 2 16 V 20 A, no min

40-195 22 or 11 pairs — 8 or 4 150 V 1 A

40-196 10 or 5 pairs — 10 or 5 110 V 5 A

40-197A 34 or 16 4 8 300 V 2 A

40-198 20 1 or 2 3 or 6 250 V 5 A

40-199 10 1 or 2 2 250 V 10 A

40-200 4 or 8 differential 4 8 100 V CAN, FlexRay

40-201 4 or 8 differential 2 4 100 V

Ethernet/

AFDX/

BroadR-Reach

40-202 22 or 11 pairs — 22 or 11 150 V 1 A

The 40-193 is a 7-Channel Fault Insertion switch designed

for the simulation of fault conditions in automotive systems.

It is able to insert 3 different fault conditions between the

test ﬁxture and the equipment under test:

• Open-Circuit

• Short-Circuit between UUT connections

• Short-Circuit to other signals such as Power, Ignition &

Ground via Fault Insertion Bus

Through relays on each channel enable signals to the UUT

to be held open-circuit. Fault Insertion Buses allow any

channel to be shorted to any other channel and enable

any channel to be connected to an external signal such as

Power, Ignition or Ground to simulate fault conditions.

Range Description:

• 40-193-001 7 Channels, One Fault bus.

• 40-193-002 7 Channels, Two Fault buses.

The 40-193 uses miniature automotive relays with 20 A hot

or cold switching current. All relays are normally open.

Page 1.2 20A FAULT INSERTION SWITCH 40-193/194

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SECTION 1 - TECHNICAL SPECIFICATION

20 A Fault Insertion Switch, 40-193

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Speciﬁcations

Power Requirements

+3.3 V +5 V +12 V -12 V

0 160 mA 450 mA

(9 relays energised) 0

Operating/Storage Conditions

Operating Conditions

Operating Temperature:

Humidity:

Altitude:

0 °C to +55 °C

Up to 90 % non-condensing

5000 m

Storage and Transport Conditions

Storage Temperature:

Humidity:

Altitude:

-20 °C to +75 °C

Up to 90 % non-condensing

15000 m

PXI & CompactPCI Compliance

The module is compliant with the PXI Speciﬁcation 2.2.

Local Bus, Trigger Bus & Star Trigger are not implemented.

Uses a 33 MHz 32-bit backplane interface.

Safety & CE Compliance

All modules are fully CE compliant and meet applicable

EU directives: Low-voltage safety EN61010-1:2010,

EMC Immunity EN61326-1:2013, Emissions

EN55011:2009+A1:2010.

Mechanical Characteristics

Double slot 3U PXI (CompactPCI card).

3D models for all versions in a variety of popular ﬁle

formats are available on request.

Connectors

PXI bus via 32-bit P1/J1 backplane connector.

Signals via 2 front panel 8-pin male power D-Type

connectors, for pin outs please refer to the operating

manual.

Relay Type

The 40-193 is ﬁtted with miniature automotive relays with

silver alloy contacts. A spare relay is built onto the circuit

board to allow easy maintenance with minimum downtime.

Switching Speciﬁcation

Switch Type: Electro-mechanical

Contact Type: Silver alloy

Cold Switching Capacity

Maximum Current:

Maximum Voltage:

20 A

16 VDC*

Hot Switching Capacity

Maximum Current:

Maximum Voltage:

Maximum Power:

Min. Switching Capacity:

20 A

16 VDC*

280 W

1 A, 12 VDC

Max Total Fault Bus Current:

Overall Module Current:

20 A

20 A simultaneously on

each stimulus connection

Initial On Path Resistance:

Off Path Resistance:

<15 mΩ

>108 Ω

Operate Time:

Max Operating Speed at

nominal load:

10 ms typical

6 cpm

Expected Life - resistive load

Mechanical Life:

At Max. Switch Capacity:

>1x107 operations

>1x105 operations

* For full voltage rating, signal sources to be switched

must be fully isolated from mains supply and safety earth.

DC Resisve

40-193 Current/Voltage Curve

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