Pilz PZE X4VP Bedienungsanleitung

PZEX4VP

OperatingManual1003202EN08

Safetyrelays

Preface

Thisdocumentisatranslationoftheoriginaldocument.

AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade

forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe

gratefullyreceived.

Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,

SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks

ofPilzGmbH&Co.KGinsomecountries.

SDmeansSecureDigital

Content

OperatingManualPZEX4VP

1003202EN08 3

Introduction 4

Validityofdocumentation 4

Retainingthedocumentation 4

Definitionofsymbols 4

Intendeduse 5

Foryoursafety 5

Unitfeatures 5

Safetyfeatures 5

Blockdiagram/terminalconfiguration 6

Functiondescription 6

Installation 6

Wiring 7

Preparingforoperation 7

Operation 8

Statusindicators 8

Faults–Interference 8

Dimensionsinmm 8

Technicaldetails 9

Safetycharacteristicdata 17

Supplementarydata 17

Servicelifegraph 17

Removepluginterminals 19

Orderreference 19

ECdeclarationofconformity 20

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 4

Introduction

Validityofdocumentation

ThisdocumentationisvalidfortheproductPZEX4VP.Itisvaliduntilnewdocumentationis

published.

Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand

providesguidelinesonhowtoconnecttheproduct.

Retainingthedocumentation

Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.

Definitionofsymbols

Informationthatisparticularlyimportantisidentifiedasfollows:

DANGER!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes

animmediatethreatofseriousinjuryanddeathandindicatespreventive

measuresthatcanbetaken.

WARNING!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould

leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan

betaken.

CAUTION!

Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus

materialdamage,andalsoprovidesinformationonpreventivemeasures

thatcanbetaken.

NOTICE

Thisdescribesasituationinwhichtheproductordevicescouldbedam

agedandalsoprovidesinformationonpreventivemeasuresthatcanbe

taken.Italsohighlightsareaswithinthetextthatareofparticularimport

ance.

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 5

INFORMATION

Thisgivesadviceonapplicationsandprovidesinformationonspecialfea

tures.

Intendeduse

TheunitmeetstherequirementsofEN6094751,EN602041andVDE01131.Thecon

tactexpansionmoduleisusedtoincreasethenumberofinstantaneoussafetycontacts

availableonabaseunit.Baseunitsareallsafetyrelayswithfeedbackloopmonitoring.

ThecategorythatcanbeachievedinaccordancewithENISO138491dependsonthe

categoryofthebaseunit.Thecontactexpansionmodulemaynotexceedthis.

Thedelayondeenergisationsafetycontactsmayonlybeuseduptomax.PLd(Cat.3).

Foryoursafety

}Onlyinstallandcommissiontheunitifyouhavereadandunderstoodtheseoperating

instructionsandarefamiliarwiththeapplicableregulationsforhealthandsafetyatwork

andaccidentprevention.

EnsureVDEandlocalregulationsaremet,especiallythoserelatingtosafety.

}Anyguaranteeisrenderedinvalidifthehousingisopenedorunauthorisedmodifica

tionsarecarriedout.

}NoteforovervoltagecategoryIII:Ifvoltageshigherthanlowvoltage(>50VACor>120

VDC)arepresentontheunit,connectedcontrolelementsandsensorsmusthavea

ratedinsulationvoltageofatleast250V.

Unitfeatures

}Positiveguidedrelayoutputs:

– 4safetycontacts(N/O),delayondeenergisation

}LEDdisplayfor:

– Switchstatuschannel1/2

}Connectionforfeedbackloop

}Operation:singlechannel

}Unittypeswithvariousdelaytimes

}Pluginconnectionterminals(eitherspringloadedterminalorscrewterminal)

}Seeorderreferenceforunittypes

Safetyfeatures

Theunitmeetsthefollowingsafetyrequirements:

}Thecontactexpandermoduleexpandsanexistingcircuit.Astheoutputrelaysare

monitoredviathebaseunit'sfeedbackloop,thesafetyfunctionsontheexistingcircuit

aretransferredtothecontactexpandermodule.

}Thesafetyfunctionremainseffectiveinthecaseofacomponentfailure.

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 6

}Earthfaultinthefeedbackloop:

Detected,dependingonthebaseunitthatisused.

}Earthfaultintheinputcircuit:

Theoutputrelaysdeenergiseandthesafetycontactsopen.

Blockdiagram/terminalconfiguration

Power

Input

A1 A2 17 27 37

18 28 38

CH.2

CH.1

PNOZ X4VP 3s

17A1

Y1 Y2 47

2818A2

3727

PZE X4VP

*Insulationbetweenthenonmarkedareaandtherelaycontacts:Basicinsulation(over

voltagecategoryIII),Protectiveseparation(overvoltagecategoryII)

Functiondescription

Thecontactexpansionmoduleisanaddondevicewithdelayondeenergisation,anditis

usedtoexpandasafetycircuit.Thecontactexpansionmoduleisdrivenbyabaseunit(e.

g.emergencystoprelay).

}Functionalprocedureafterclosingthesafetycontactsofthebaseunit:

– Thesupplyvoltageispresentattheinput(A1)ofthecontactexpansionmodule.

– Closethesafetycontacts1718,2728,3738and4748.

– TheLEDs"CH.1"and"CH.2"arelit.

}Functionalprocedureafteropeningthesafetycontactsofthebaseunit:

– Thereisnotsupplyvoltageatinput(A1)ofthecontactexpansionmodule.

– Safetycontacts1718,2728,3738and4748openafterthedelaytime.

– TheLEDs"CH.1"and"CH.2"goout.

Installation

}TheunitshouldbeinstalledinacontrolcabinetwithaprotectiontypeofatleastIP54.

}UsethenotchontherearoftheunittoattachittoaDINrail.

}EnsuretheunitismountedsecurelyonaverticalDINrail(35mm)byusingafixingele

ment(e.g.retainingbracketoranendangle).

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 7

}Ifmorethan2unitsareinstallednexttoeachotherinthecontrolcabinet,leaveadis

tanceofatleast6mmbetweentheunits.

Wiring

Pleasenote:

}Informationgiveninthe"Technicaldetails[ 9]"mustbefollowed.

}Outputs1718,2728,3738and4748aredelayondeenergisationsafetycontacts.

}Topreventcontactwelding,afuseshouldbeconnectedbeforetheoutputcontacts(see

Technicaldetails).

}Calculationofthemax.cablerunslmaxintheinputcircuit:

Rlmax

Rl / km

Imax =

Rlmax=max.overallcableresistance(seeTechnicaldetails)

Rl/km=cableresistance/km

}Usecopperwirethatcanwithstand60/75°C.

}Sufficientfuseprotectionmustbeprovidedonalloutputcontactswithcapacitiveandin

ductiveloads.

}Donotswitchlowcurrentsusingcontactsthathavebeenusedpreviouslywithhighcur

rents.

Preparingforoperation

Supplyvoltage AC DC

A2 PZE

24 V DC

0 V

Inputcircuit Singlechannel Dualchannel

Baseunit:

SafetyrelayPNOZX

Drivenviasafetycontacts

A2 PZE

24 V DC

0 V

Baseunit:

SafetyrelayPNOZmulti

Drivenviasemiconductoroutputs

(24VDC)

PZE

A20 V

L-

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 8

Feedbackloop Baseunit:SafetyrelayPNOZX Baseunit:SafetyrelayPNOZmulti

Y1,Y2andInputareinputson

thebaseunit;theyevaluatethe

feedbackloop

Operation

Statusindicators

CH.1

Safetycontactsofchannel1areclosed.

CH.2

Safetycontactsofchannel2areclosed.

Faults–Interference

Byclosingorinterruptingtheinputcircuityoucancheckwhethertheunitswitchesonoroff

correctly.

Forsafetyreasons,theunitcannotbestartedifthefollowingfaultsarepresent:

}Contactmalfunction:Asthecontactblockisconnectedtoabaseunit,

reactivationwillnotbepossibleifthecontactshaveweldedaftertheinputcircuithas

opened.

}Opencircuit,shortcircuitorearthfault(e.g.intheinputcircuit)

}Inthecaseofanerror,thedelayondeenergisationsafetycontactsmayopenbefore

thedelaytimehaselapsed.

Dimensionsinmm

*withspringloadedterminals

121 (4.76")

22,5

(0.88")

* 101 (3.98")

94 (3.70")

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 9

Technicaldetails

Orderno.777580–777583

Seebelowformoreordernumbers

General 777580 777581 777582 777583

Approvals

CCC,CE,GOST,

TÜV,cULusListed

CCC,CE,GOST,

TÜV,cULusListed

CCC,CE,GOST,

TÜV,cULusListed

CCC,CE,GOST,

TÜV,cULusListed

Electricaldata 777580 777581 777582 777583

Supplyvoltage

Voltage 24V 24V 24V 24V

Kind DC DC DC DC

Voltagetolerance 15%/+10% 15%/+10% 15%/+10% 15%/+10%

Outputofexternal

powersupply

(DC) 2,5W 2,5W 2,5W 2,5W

Residualripple

DC 20% 20% 20% 20%

Continuousduty 100% 100% 100% 100%

Max.inrushcurrent

impulse

Currentpulse,in

putcircuit 2,00A 2,00A 2,00A 2,00A

Pulseduration,in

putcircuit 50,0ms 110,0ms 140,0ms 225,0ms

Max.overallcable

resistanceRlmax

Singlechannelat

UBDC 30Ohm 30Ohm 30Ohm 30Ohm

Voltageat

InputcircuitDC 24,0V 24,0V 24,0V 24,0V

Currentat

InputcircuitDC 95,0mA 95,0mA 95,0mA 95,0mA

Numberofoutput

contacts

Safetycontacts

(N/O),delayed 4444

Inputs 777580 777581 777582 777583

Number 1111

Relayoutputs 777580 777581 777582 777583

Max.shortcircuit

currentIK 1kA 1kA 1kA 1kA

PZEX4VP

OperatingManualPZEX4VP

1003202EN08 10

Relayoutputs 777580 777581 777582 777583

Utilisationcategory

Inaccordance

withthestandard EN6094741 EN6094741 EN6094741 EN6094741

Safetycontacts,

delayed,AC1at 240V 240V 240V 240V

Min.current 0,01A 0,01A 0,01A 0,01A

Max.current 6,0A 6,0A 6,0A 6,0A

Max.power 1500VA 1500VA 1500VA 1500VA

Safetycontacts,

delayed,DC1at 24V 24V 24V 24V

Min.current 0,01A 0,01A 0,01A 0,01A

Max.current 6,0A 6,0A 6,0A 6,0A

Max.power 150W 150W 150W 150W

Utilisationcategory

Inaccordance

withthestandard EN6094751 EN6094751 EN6094751 EN6094751

Safetycontacts,

delayedAC15at 230V 230V 230V 230V

Max.current 3,0A 3,0A 3,0A 3,0A

Safetycontacts

delayedDC13(6

cycles/min)at 24V 24V 24V 24V

Max.current 4,0A 4,0A 4,0A 4,0A

Utilisationcategory

inaccordancewith

Voltage 250VACG.U.

(samepolarity)

250VACG.U.

(samepolarity)

250VACG.U.

(samepolarity)

250VACG.U.

(samepolarity)

Withcurrent 6,0A 6,0A 6,0A 6,0A

Voltage 24VDCG.U. 24VDCG.U. 24VDCG.U. 24VDCG.U.

Withcurrent 6,0A 6,0A 6,0A 6,0A

PilotDuty B300,R300 B300,R300 B300,R300 B300,R300

Contactfuseprotec

tionexternal,safety

contacts

Inaccordance

withthestandard EN6094751 EN6094751 EN6094751 EN6094751

Andere Handbücher für PZE X4VP

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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Pilz

Pilz PNOZ X2.4V Bedienungsanleitung

Pilz

Pilz P2HZ X4P Bedienungsanleitung

Pilz

Pilz P2HZ X3 Bedienungsanleitung

Pilz

Pilz PNOZ 10 Betriebsanleitung

Pilz

Pilz PNOZ X3.1 Bedienungsanleitung

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ABB

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Kemo Electronic

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CD Automation

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Kyongbo Electronics

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