Pinnacle Climate Technologies Master MH-45-KFA Schulungshandbuch

MODEL NUMBERS:

MH-45-KFA / MH-80T-KFA / MH-140T-KFA / MH-190T-KFA / MH-215T-KFA

CONSUMER: READ AND SAVE THESE INSTRUCTIONS

GENERAL HAZARD WARNING: READ AND UNDERSTAND

ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE

ASSEMBLING, STARTING, OR SERVICING THE HEATER. Be sure

to comply with the instructions and warnings provided with this heater. Failure to comply

can result in re or explosion that can cause property loss, bodily injury, or loss of life. Only

persons who can follow and understand these instructions should operate or service this

heater. If you need heater info; such as an operating manual, labels, etcetera, contact Pinnacle

Climate Technologies at 800-641-6996.

DANGER

NOT FOR USE IN RESIDENTIAL LIVING AREAS OR IN ENCLOSED

SPACES WITHOUT ADEQUATE VENTILATION. THIS HEATER IS

SUITABLE FOR OUTDOOR USE, AND INDOOR USE ONLY IN

WELL-VENTILATED AREAS. INDOOR USE PERMITTED ONLY FOR: THE TEMPORARY

HEATING OF ADEQUATELY VENTILATED BUILDINGS OR STRUCTURES UNDER

CONSTRUCTION, ALTERATION OR REPAIR. This is an unvented portable heater that

uses air (Oxygen) from within the area in which it is used. Failure to provide adequate

combustion and ventilation air will result in asphyxiation, carbon monoxide poisoning, bodily

injury or death. Refer to “Ventilation” on Page 6.

FACTORY ID: 500

DANGER

Sauk Rapids, MN 56379 USA • Toll Free (800) 641-6996

Fax: 320-251-2922 • Web: www.masterindustrialproducts.com • Email: [email protected]

User’s Manual &

Operating Instructions

KEROSENE FORCED AIR

HEATER

Locating Your Serial Number:

Your serial number can be found on a white label on the right side cover of your heater. For Example:

150812779. Have your Serial Number ready before calling customer service at 800-641-6996.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in

any building which is used in whole or in part for human habitation. Use of this heating device

in Massachusetts requires local re department permit (M.G.L.C. 148, Section 10A).

NEW YORK CITY RESIDENTS: The New York City Fire Code prohibits the storage, handling

and use of kerosene fueled heaters for space heating. Any person violating that provision may

be punished by a ne up to $10,000 and a term of imprisonment of up to 6 months.

Look for this icon throughout the manual for helpful tips on how to assemble, use and

clean your KFA Heater.

THE INSTALLATION OF THE EQUIPMENT SHALL BE IN ACCORDANCE WITH THE

REGULATION OF AUTHORITIES HAVING JURISDICTION AND CSA STANDARD B139.

This product can expose you to chemicals, including lead, which is known to the State of

California to cause cancer and birth defects or other reproductive harm. For more information go

to www.P65Warnings.ca.gov.

DO NOT START THE HEATER WHEN EXCESS OIL HAS ACCUMULATED.

DO NOT START THE HEATER WHEN THE CHAMBER IS HOT.

WARNING

FIRE, BURN, INHALATION AND EXPLOSION HAZARD. Keep com-

bustibles such as; building materials, paper or cardboard a safe dis-

tance away from the heater as recommended by these instructions.

Never use the heater in spaces which contain products such as; gasoline, solvents, paint

thinners, dust particles, volatile or airborne combustibles or any unknown chemicals. This is

an unvented portable heater. It uses air (Oxygen) from the area in which it is used. Adequate

combustion and ventilation air must be provided. Refer to “Ventilation” on page 6. Bulk fuel

storage should be a minimum of 25 feet (7.6 m) from heater.

WARNING

DO NOT OPERATE THIS HEATER UNTIL YOU HAVE READ AND

THOROUGHLY UNDERSTAND THESE SAFETY AND OPERATING

INSTRUCTIONS.

Failure to comply with the precautions and instructions provided with

this heater can result in death, serious bodily injury, property loss or damage from the hazards of

re, soot production, explosions, burns, asphyxiation or carbon monoxide poisoning. Only per-

sons who can read and understand these instructions should use or service this heater.

WARNING

SAFETY INFORMATION

Safety Information.......................................................2-3

What’s in the Box.............................................................4

Specications...................................................................5

Features..

.........................................................................

Assembly Instructions....................................................5

Operation......................................................................6-7

Maintenance.................................................................8-9

Wiring Diagrams............................................................10

Troubleshooting Guide.................................................11

Exploded View

.........................................................

...

.12

Parts List...........................................................................13

Limited Warranty.............................................................14

TABLE OF CONTENTS

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

SAFETY INFORMATION CONT.

ALWAYS use only the electrical power (voltage and

frequency) specied on the model plate of the heater.

ALWAYS use only three-prong, grounded outlet and

extension cord.

ALWAYS use only 14 AWG or better extension cord.

ALWAYS unplug the heater when not in use.

ALWAYS install the heater so that it is not directly

exposed to water spray, rain, dripping water, or wind.

NEVER use fuels such as gasoline, benzine, paint

thinners or other oil compounds in this heater.

NEVER rell the heater’s fuel tank while the heater

is operating or still hot. This heater is EXTREMELY

HOT while in operation.

NEVER block air inlet (rear) or air outlet (front).

NEVER use duct work in front or rear of heater.

NEVER move or handle heater while still hot.

NEVER transport heater with fuel in tank.

NEVER use with an external fuel tank.

Keep all combustible materials away from this heater.

Minimum Clearance From Combustibles

45-190T-KFA 215T-KFA

Top 4 ft. (122 cm) 4 ft. (122 cm)

Sides 4 ft. (122 cm) 4 ft. (122 cm)

Front 8 ft. (244 cm) 10 ft. (305 cm)

ALWAYS locate heater on a stable and level surface.

If your heater is equipped with a thermostat, once it

is plugged in, it can start at anytime in accordance

with the thermostat setting.

RISK OF BURNS,

FIRE AND

EXPLOSION!

RISK OF ELECTRIC

SHOCK!

WARNING

CAUTION! HOT

WHILE IN OP-

ERATION. DO

NOT TOUCH. KEEP CHILDREN, ANIMALS,

CLOTHING AND COMBUSTIBLES AWAY

FROM HEATER.

WARNING

The products described in this manual are

kerosene direct-red, forced air heaters. Kerosene

forced air heaters are primarily intended for use for

temporary heating of buildings under construction,

alteration or repair. Direct-red means that all

of the combustion products of the heater enter

the heated space. This appliance is rated at 98%

combustion eciency, but does produce small

amounts of carbon monoxide.

Carbon monoxide is toxic. Humans can tolerate

only small amounts of carbon monoxide and so

precautions should be taken to provide proper

ventilation. Failure to provide proper ventilation

in accordance with the instructions in this

manual can result in death.People with breathing

problems should consult a physician before

using this heater. Early signs of carbon monoxide

poisoning resemble the u. Symptoms of improper

ventilation/carbon monoxide poisoning are:

Headache • Dizziness •Nausea • Dry Mouth Sore

Throat •Burning of Nose and Eyes

If you experience any of these symptoms:

GET FRESH AIR AT ONCE! Have your heater

serviced and check for proper ventilation. Some

people are more aected by carbon monoxide

than others. These include: pregnant women, those

with heart or lung problems, anemia or those under

the inuence of alcohol or at high altitudes.

FOR OUTDOOR USE. INDOOR USE PERMITTED

ONLY FOR: The temporary heating of adequately

ventilated buildings or structures under

construction, alteration or repair. Provide at

least a three square foot (2,800 sq cm) opening

of outside air for every 100,000 Btu/Hr (29 kW)

heater rating. Refer to “Ventilation” on page 6 for

further instructions.

RISK OF INDOOR

AIR POLLUTION!

WARNING

CARBON

MONOXIDE

POISONING MAY

LEAD TO DEATH!

DANGER

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

WHAT’S IN THE BOX 45KFA / 80TKFA

- Remove the heater and all packaging materials

from the shipping carton Note: Save the box and packaging materials

for future storage.

Shown With Optional Cord

Wraps

Cord Wraps (Optional) Carry Handle (1)

10 mm Screws (2) 15 mm Screws (2)

WHAT’S IN THE BOX 140TKFA / 190TKFA / 215TKFA

Tip: Be sure to remove the axle from the side of the

Styrofoam packaging.

Wheels (2) Axle Nuts (2)

Spacers (2)

Heater (1)

Axle

Safety Guard

Rear Handle

Wheel Support Frame

Axle Supports

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

ASSEMBLY INSTRUCTIONS 140TKFA / 190TKFA / 215TKFA

SPECIFICATIONS

Model # 45-KFA 80T-KFA

140T-KFA 190T-KFA 215T-KFA

Rating: Btu/Hr / kW 45,000 / 13.2 80,000 / 23.4 140,000 / 41 190,000 / 55.7 215,000 / 63

Fuel Consumption: Gal/Hr / L/Hr 0.35 / 1.3 0.63 / 2.38 1.1 / 4.16 1.42 / 5.38 1.63 / 6.17

Fuel Tank Capacity: Gallons / Liters

5 / 19 5 / 19 10 / 38 13 / 49 13 / 49

Pump Pressure: psi / BAR 3.0 / 0.21 4.2 / 0.29 6.6 / 0.46 8.5 / 0.59 9.0 / 0.62

Volts: AC/Hz

120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz 120VAC / 60Hz

Amps 1.4 1.5 2.4 2.7 2.8

Phase Single Single Single Single Single

Specications subject to change without notice.

FEATURES

Hot Air Outlet

Upper Shell

Handle

Extension Cord Wrap

Fan Guard

Pressure Gauge

Fuel Gauge

Fuel Cap

Power Cord

Fuel Tank

Power/Reset Switch

Thermostat Knob

(80T KFA Only)

Lamp

Lower Shell

Upper Shell

Power

Cord

Drain Bolt

Fuel Tank

Pressure

Gauge

Fan Guard

Rear Handle

Digital Temperature

Display

Lamp

Thermostat

KnobFuel Cap

Fuel Gauge

Lower Shell

Hot Air

Outlet

1. Tilt the heater tank backward and attach the Wheel

Support Frame by inserting it into the button spring

clips at the back of the bottom support frame.

2. Attach the axle supports by inserting them into

the button spring clips at the front of the bottom

support frame.

3. Insert the axle through the holes in the axle supports.

4. Slide the spacers onto the axle.

5. Slide the wheels onto the axle and secure with the

axle nuts.

6. Attach the rear handle by inserting the handle

into the button spring clips at the rear of the top

support frame.

7. Check all parts to ensure they are secure before

operating the heater.

Figure 1

Axle

Axle Nut

Spacer

Tire

Axle Support

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Fueling The Heater:

Kerosene (K-1)

For optimal performance of this heater, it is

strongly suggested that K-1 kerosene be used,

especially in temperatures lower than 26°F

(-3°C). K-1 kerosene has been rened to virtually

eliminate contaminants, such as sulfur, which can

cause a rotten egg odor during the operation of

the heater. Using diesel fuel can cause excess

soot production. Do not use Bio-Diesel as this fuel

will damage your heater’s seals and lter.

- CSA certiﬁed for use with K-1 kerosene, no. 1 &

no. 2 diesel, JP8/Jet A Fuel, no. 1 and no. 2 fuel

oil.

DO NOT use any fuel that is not approved above.

- NEVER use fuel such as, benzene, alcohol, white

glass, camp stove fuel, paint thinners, or other oil

compounds in this heater. THESE ARE VOLATILE

FUELS THAT CAN CAUSE A FIRE OR EXPLOSION.

- NEVER store kerosene in the living space. Kerosene

should be stored in a well ventilated area outside

the living area.

- NEVER store kerosene in direct sunlight or near a

source of heat.

- NEVER use kerosene that has been stored from one

season to the next. Kerosene deteriorates over time.

OLD KEROSENE WILL NOT BURN PROPERLY IN

THIS HEATER.

NOTE: Kerosene should only be stored in a blue

container that is clearly marked “Kerosene.” Never

store kerosene in a red container. Red is associated

with gasoline.

Ventilation:

- Risk of indoor air pollution and Carbon Monoxide

Poisoning. Use heater only in well ventilated

areas.

- Refer to Safety Information on page 3 for

information about Carbon Monoxide Poisoning.

- ALWAYS provide a fresh air opening in the heated

space of at least three square feet (2,800 sq. cm) for

each 100,000 Btu / Hr. (29 kW) of heater output.

Provide a larger opening if more heaters are being

used.

Minimum Ventilation Opening Needed

45-KFA 80T-KFA 140T-KFA

1.4 ft.² 2.4 ft.² 4.2 ft.²

1300 cm² 2230 cm² 3902 cm²

Minimum Ventilation Opening Needed

190T-KFA 215T-KFA

5.7 ft.² 6.5 ft.²

5295 cm² 6039 cm²

OPERATION

NEVER FILL THE

FUEL TANK IN-

DOORS. ALWAYS

FILL THE TANK OUTDOORS. BE SURE THAT

THE HEATER IS ON LEVEL GROUND WHEN

FUELING, AND NEVER OVERFILL THE

TANK.

CAUTION

CARBON MONOXIDE POISONING MAY LEAD

TO DEATH!

DANGER

DO NOT USE GAS-

OLINE OR CRANK-

CASE DRAININGS.

WARNING

NEVER REFUEL

THIS HEATER

WHILE IT IS HOT

OR OPERATING. FIRE OR EXPLOSION

COULD RESULT.

DANGER

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

OPERATION CONT.

Starting the Heater: (Ignition)

1. Fill the tank with kerosene or other approved

fuel until needle on fuel gauge points to “F”.

2. Replace fuel cap and tighten rmly.

3. Connect the heater to a three prong

(grounded) power source. You must use a three

prong (grounded) extension cord that is at least

6 feet long and is a minimum of 14 AWG rating.

Model 45-KFA:

1. Complete steps 1-3 above.

2. Move power switch to “On” position. The power

indicator light will illuminate and the heater will

ignite.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to the “O”

position and unplug the power cord.

- To restart the heater; wait 10 seconds and follow

ignition steps.

Models 80T-KFA - 215T-KFA:

1. Complete “starting heater ignition” steps 1-3

above

2. Turn thermostat control knob to desired

temperature setting. The thermostat set range is

from 40 ºF to 110 ºF.

3. Move power switch to “On” position. The power

indicator light and room temperature display will

illuminate and heater will ignite.

NOTE: 45-80T-KFA models do not have a room

temperature display feature.

The room temperature display will indicate the

following:

- When the temperature is less than 0 ºF the

display says “LO”.

- When the temperature is more that 99 ºF the

display says “HI”.

- Between 0 °F and 99 °F the display shows

actual temperature.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to the “O”

position and unplug the power cord.

- To restart the heater; wait 10 seconds and follow

ignition steps.

Long Term Storage:

Models 45-KFA - 80T-KFA:

1. Use an approved siphon to drain fuel through the

fuel cap opening.

Models 140T-KFA - 215T-KFA:

1. Drain fuel through the drain bolt in the bottom of

the fuel tank.

2. To remove the drain bolt, unscrew

counterclockwise.

3. Using a small amount of kerosene, rinse and

swirl the kerosene inside of the fuel tank, empty

the tank fully.

4. To replace the drain bolt; push the drain head

fully into the drain hole and screw clockwise.

IMPORTANT: Never store leftover kerosene between

seasons, using old fuel can damage heater.

TIP: If the heater does not ignite; move

switch to “O” position, check steps 1-3

above and then move switch to “On” position.

TIP: If the heater does not ignite, the

thermostat may be set too low. Turn the

control knob to a higher setting until the

heater ignites. If the heater does not ignite; move

switch to “Off” position, check steps 1-3 above

and then move switch to “On” position.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

MAINTENANCE

Service:

DO NOT TAMPER WITH THE UNIT. HAVE

A COMPETENT SERVICEMAN MAKE ANY

NECESSARY ADJUSTMENT OR REPAIRS.

Use only original equipment parts. The use of

alternate or third party components can cause unsafe

operating conditions and will void your warranty.

We suggest following a maintenance schedule as follows:

FUEL / FUEL TANK:

Flush tank every 200 hours of operation or as needed.

DO NOT ush with water; use fresh K-1 kerosene only.

AIR FILTERS:

The air intake lter should be replaced or washed with

soap and water and dried thoroughly every 500 hours

of operation or less depending on conditions.

The output and lint lters should be replaced every

500 hours of operation or less depending on

conditions. (See Figure 3)

NOTE: Use of diesel fuel may require additional

maintenance

FAN BLADES:

Blades should be cleaned at least once per heating

season, depending on conditions. Remove all

accumulated dust and dirt with a damp cloth, taking

care not to bend any of the fan blades. Be sure the

blades are dry before re-starting the heater.

FUEL FILTER:

The fuel filter should be cleaned at least twice

per heating season. Clean the filter by rinsing it in

clean K-1 Kerosene. Contaminated fuel could make

cleaning the fuel filter necessary immediately.

NOTE: To remove the filter from models 45 - 80T-

KFA turn filter 90º clockwise. To remove the

filter from models 140T - 215T-KFA turn filter 90º

counter-clockwise. See Figure 2.

THERMISTER PLACEMENT:

Ensure the thermister wire is in the proper place.

The wire should be lying on the bottom shell inside

the heater with the plastic end placed under the

motor support/motor and away from fan blade.

ROTOR:

The rotor with carbon vanes should be evaluated

every heating season. The rotor is behind the air

filters. The vanes should be inspected for damage

or wear. The rotor should be inspected for damage,

chips, wear, cracks.

Check rotor gap: Remove the rear cover. Loosen

the two pump ring screws. Lift the pump ring

upwards. Insert a 0.1 mm feeler gauge and

apply slight downward pressure, enough to offer

resistance when attempting to remove gauge.

Hand-tighten the two pump ring screws. Re-install

the End Pump Cover and the plastic End Filter

Cover. Start the heater and adjust to the proper

pump pressure.

Air Output Filter

Intake Filter

Lint Filter End Filter

Figure 3

Never service heater

while it is plugged in

or hot!

WARNING

Figure 2

Fuel Filter

Fuel Line

Side Cover

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

MAINTENANCE CONT.

Service (Continued):

SPARK PLUG:

Clean and re-gap every 600 hours of operation, or

replace as needed. After removing the spark plug,

clean the terminals with a wire brush. Re-gap the

terminals to 0.140” (3.5mm). See Figure 4.

PHOTOCELL:

The photocell should be cleaned using a cotton

swab dipped in alcohol or water at least once per

heating season, or more depending on conditions.

See Figure 5.

PUMP PRESSURE:

While heater is operating, turn adjusting screw

clockwise to increase, counter-clockwise to

decrease pressure. Correct pump pressure is as

follows:

Model Number Pump Pressure

45-KFA 3.0 PSI (0.21 BAR)

80T-KFA 4.2 PSI (0.29 BAR)

140T-KFA 6.6 PSI (0.46 BAR)

190T-KFA 8.5 PSI (0.59 BAR)

215T-KFA 9.0 PSI (0.62 BAR)

Tolerance ± 10%

NOZZLES:

Nozzles should be cleaned or replaced at least once

per heating season. Contaminated fuel could make

this necessary immediately. To clean dirt from nozzle,

blow compressed air through nozzle front. It may

be necessary to soak the nozzle in K-1 kerosene to

loosen any dirt particles.

Figure 4 Ignitor Wire

Spark Plug

Gap

Burner Head

Figure 5

Photocell Photocell lens

Photocell

Wire

Figure 7

Adjusting Screw

Pressure Valve

Figure 6

Nozzle

Nozzle Face

Burner Head

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

WIRING DIAGRAMS

(80T-KFA)

(140T-KFA)

(175T-KFA / 190T-KFA / 215T-KFA)

Models

140T/175T/190T/215T-KFA have

a digital display.

80T-KFA

140T-KFA / 175T-KFA / 190T-KFA

45-KFA

80T - 215T-

KFA

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