Pixsys PDR100 Gebrauchsanweisung

PDR100

Inverter

Quick install manual

User manual - PDR100 - 3

Table of contents

1 Safety guidelines.....................................................................................................................................................4

1.1 Environmental policy / WEEE........................................................................................................4

2 Installation guidelines...........................................................................................................................................4

2.1 Organization of safety notices......................................................................................................4

2.2 Safety information.............................................................................................................................5

3 Preparing the installation....................................................................................................................................6

3.1 Product identiﬁcation......................................................................................................................6

3.2 Installation considerations.............................................................................................................6

3.3 Selecting and preparing a site for installation.......................................................................6

3.4 Cable selection and cable wiring ................................................................................................7

3.4.a Signal (control) cable speciﬁcations............................................................................8

3.4.b Cable wiring ..........................................................................................................................8

3.5 Terminal screw speciﬁcation.........................................................................................................9

3.5.a Input / Output terminal screw speciﬁcation............................................................9

3.5.b Control circuit terminal screw speciﬁcation ............................................................9

4 Installing the inverter............................................................................................................................................9

4.1 Basic conﬁguration diagram .........................................................................................................9

4.2 Peripheral devices ...........................................................................................................................10

4.2.a Compatible circuit breaker, leakage breaker, magnetic contactor and motor

circuit breaker.....................................................................................................................10

4.2.b Fuse and reactor speciﬁcations...................................................................................10

4.2.c Braking resistor speciﬁcation.......................................................................................10

4.3 Power terminal labels and descriptions .................................................................................11

4.4 Control terminal labels and descriptions...............................................................................12

4.4.a Control board switches...................................................................................................12

4.4.b Connectors...........................................................................................................................12

4.4.c Input terminal labels and descriptions ....................................................................12

4.4.d Output / Communication terminal labels and descriptions............................13

4.5 Disabling the EMC Filter for power sources with asymmetrical grounding............13

5 Learning to perform basic operations..........................................................................................................14

5.1 Operation keys..................................................................................................................................14

5.2 Control menu.....................................................................................................................................14

5.3 Table of functions in operation group ....................................................................................15

6 Technical Speciﬁcation .......................................................................................................................................16

6.1 Input and output speciﬁcation ..................................................................................................16

6.2 External dimensions .......................................................................................................................17

6.2.a 0.4~2.2kW (single phase) ...............................................................................................17

4 - PDR100 - User manual

1 Safety guidelines

Read carefully the safety guidelines and programming instructions contained in this

manual before connecting/using the device. Disconnect power supply before proceeding

to hardware settings or electrical wirings to avoid risk of electric shock, ﬁre, malfunction.

Do not install/operate the device in environments with ﬂammable/explosive gases.

This device has been designed and conceived for industrial environments and applications

that rely on proper safety conditions in accordance with national and international

regulations on labour and personal safety. Any application that might lead to serious

physical dama ge/ life risk or involve medical life support devices should be avoided.

Device is not conceived for applications related to nuclear power plants, weapon systems,

ﬂight control, mass transportation systems.

Only qualiﬁed personnel should be allowed to use device and/or service it and only in

accordance to technical data listed in this manual. Do not dismantle/modify/repair any

internal component. Device must be installed and can operate only within the allowed

environmental conditions. Overheating may lead to risk of ﬁre and can shorten the

lifecycle of electronic components.

1.1 Environmental policy / WEEE

Do not dispose electric tools together with household waste material. According to

European Directive 2002/96EC on waste electrical and electronic equipment and its

implementation in accordance with national law, electric tools that have reached the end

of their life must be collected separately and returned to an environmentally compatible

recycling facility.

2 Installation guidelines

• These devices are not ready for use upon delivery and must be installed and wired

according to the speciﬁcations in this documentation in order for the EMC limit values

to apply.

•

Installation must be performed according to this documentation using suitable

equipment and tools.

• Devices are only permitted to be installed by qualiﬁed personnel without voltage

applied. Before installation, voltage to the control cabinet must be switched oﬀ and

prevented from being switched on again.

• General safety guidelines and national accident prevention regulations must be

observed.

• Electrical installation must be carried out in accordance with applicable guidelines (e.g.

line cross sections, fuses, protective ground connections).

2.1 Organization of safety notices

Safety notices in this manual are organized as follows:

Safety notice Description

Danger! Indicates an imminently hazardous situation which, if not avoided,

will result in severe injury or death.

Warning! Indicates a potentially hazardous situation which, if not avoided,

could result in injury or death.

Caution!

Attention!

Indicates a potentially hazardous situation that, if not avoided, could

result in minor injury or property damage.

User manual - PDR100 - 5

2.2 Safety information

Danger!

• Do not open the cover of the equipment while it is on or operating. Likewise, do not

operate the inverter while the cover is open. Exposure of high voltage terminals or

charging area to the external environment may result in an electric shock. Do not

remove any covers or touch the internal circuit boards (PCBs) or electrical contacts on

the product when the power is on or during operation. Doing so may result in serious

injury, death, or serious property damage.

• Do not open the cover of the equipment even when the power supply to the inverter

has been turned oﬀ unless it is necessary for maintenance or regular inspection.

Opening the cover may result in an electric shock even when the power supply is oﬀ.

• The equipment may hold charge long after the power supply has been turned oﬀ. Use

a multi-meter to make sure that there is no voltage before working on the inverter,

motor or motor cable.

Warning!

• This equipment must be grounded for safe and proper operation.

• Do not supply power to a faulty inverter. If you ﬁnd that the inverter is faulty, disconnect

the power supply and have the inverter professionally repaired.

• The inverter becomes hot during operation. Avoid touching the inverter until it has

cooled to avoid burns.

• Do not allow foreign objects, such as screws, metal chips, debris, water, or oil to get

inside the inverter. Allowing foreign objects inside the inverter may cause the inverter

to malfunction or result in a ﬁre.

• Do not operate the inverter with wet hands. Doing so may result in electric shock.

• Check the protection degree of circuits and equipments used in the inverter degree of

circuit protection and the degree of equipment protection. The following connection

terminals and components are electrical protection class 0 devices. The circuit is

protected by the essential insulation and electric shock may occur if the insulation

is done improperly. The same protection measures for electric cables must be taken

when the using or installing the following compornents, or when you connect a cable

to the following terminals or components.

- Multi-function terminals: P1–P3, P4, P5, CM

- Analog terminal inputs and outputs: VR, V1, I2, AO, CM

- Other terminal block connectors: 24, A1, B1, C1, A2, C2

- Cooling fan

• This inverter is a protection class 1 product.

Caution!

• Do not modify the interior workings of the inverter. Doing so will void the warranty.

• The inverter is designed for 3-phase motor operation. Do not use the inverter to

operate a single phase motor.

• Do not place heavy objects on top of electric cables. Doing so may damage the cable

and result in an electric shock.

6 - PDR100 - User manual

3 Preparing the installation

3.1 Product identiﬁcation

PDR100-1PH-(...) 0040 0075 0150 0220

Motor capacity 0.4kW 0.75kW 1.5kW 2.2kW

Input voltage Single phase 200V ~ 240V

Keypad LED Keypad

UL Type UL Open Type

EMC Filter Built-in EMC Filter(C2)

Reactor Non-Reactor

I/O 5 DI (NPN / PNP), 3 AI (1 potentiometer, 1 voltage, 1 voltage / current),

1 AO (voltage), 2 relays (1 nc / no, 1 no), RS485 Modbus-RTU

3.2 Installation considerations

Items Description

Ambient temperature* -10..50°C (14..122°F)

Ambient humidity 95% relative humidity (no condensation)

Storage temperature -20..65°C (-4..149°F)

Environmental factors An environment free from corrosive or ﬂammable gases, oil

residue or dust

Altitude / vibration Lower than 1000m (3,280 ft) above sea level/less than 1G (9.8

m/sec)

Air pressure 70~106 kPa

* The ambient temperature is the temperature measured at a point 5 cm (2”) from the surface of the inverter.

Caution! Do not allow the ambient temperature to exceed the allowable range while

operating the inverter.

3.3 Selecting and preparing a site for installation

• The inverter must be installed on a wall that can support the inverter’s weight.

• The location must be free from vibration. Vibration can adversely aﬀect the operation

of the inverter.

• The inverter can become very hot during operation. Install the inverter on a surface

that is ﬁre-resistant or ﬂame-retardant and with suﬃcient clearance around the

inverter to allow air to circulate. The illustrations below detail the required installation

clearances.

• Ensure suﬃcient air circulation is provided around the inverter when it is installed. If the

inverter is to be installed inside a panel, enclosure, or cabinet rack, carefully consider

the position of the inverter’s cooling fan and the ventilation louver. The cooling fan

must be positioned to eﬃciently transfer the heat generated by the operation of the

inverter.

• If you are installing multiple inverters in one location, arrange them side by side and

remove their top covers (optional). The top covers MUST be removed for side-by-side

installations. Use a ﬂat head screwdriver to remove the top covers.

• If you are installing multiple inverters, of diﬀerent ratings, provide suﬃcient clearance

to meet the clearance speciﬁcations of the larger inverter.

Note: the quantity and dimensions of the mounting brackets vary based on frame size.

User manual - PDR100 - 7

Caution!

• Do not transport the inverter by lifting with the inverter’s covers or plastic surfaces. The

inverter may tip over if covers break, causing injuries or damage to the product. Always

support the inverter using the metal frames when moving it.

• Use an appropriate transport method that is suitable for the weight.

• Do not install the inverter on the ﬂoor or mount it sideways against a wall. The

inverter MUST be installed vertically, on a wall or inside a panel, with its rear ﬂat on the

mounting surface.

3.4 Cable selection and cable wiring

Load(kW)

Ground Power I/O

mmAWG mmAWG

R /T U/V/W R /T U/V/W

Single

Phase 200V

0.4, 0.75 3.5 12 2214 14

1.5, 2.2 3.5 12 3.5 3.5 12 12

Note: Class 3 grounding is required. Resistance to ground must be < 100Ω.

Warning! Install ground connections for the inverter and the motor by following the

correct speciﬁcations to ensure safe and accurate operation. Using the inverter and

the motor without the speciﬁed grounding connections may result in electric shock.

Caution!

• Tighten terminal screws to their speciﬁed torque. Loose terminal screws may allow

the cables to disconnect and cause short circuit or inverter failure. Over tightening

terminal screws may damage the terminals and cause short circuits and malfunctions.

• Use copper cables rated for 600V, 75°C for power terminal wiring.

• Use copper cables rated for 300V, 75°C for control terminal wiring.

• When making wiring connections at the power terminals, do not make a bi-wired

connection to a single terminal.

• Power supply cables must be connected to the R and T terminals. Connecting power

cables to the U, V, and W terminals will cause internal damage to the inverter. Connect

motors to the U, V, and W terminals. Phase sequence arrangement is not necessary.

Attention!

• Appliquer des couples de marche aux vis des bornes. Des vis desserrées peuvent provoquer

des courts-circuits et des dysfonctionnements. Ne pas trop serrer la vis, car cela risqué

d’endommager les bornes et de provoquer des courts-circuits et des dysfonctionnements.

Utiliser uniquement des ﬁls de cuivre avec une valeur nominale de 600 V, 75°C pour le

câblage de la borne d’alimentation, et une valeur nominale de 300 V, 75°C pour le câblage

de la borne de commande.

• Ne jamais connecter deux câbles à une borne lors du câblage de l’alimentation.

• Les câblages de l’alimentation électrique doivent être connectés aux bornes R, T. Leur

connexion aux bornes U, V et W provoque des dommages internes à l’onduleur. Le moteur

doit être raccordé aux bornes U, V et W. L’arrangement de l’ordre de phase n’est pas

nécessaire.

8 - PDR100 - User manual

3.4.a Signal (control) cable speciﬁcations

Terminal

Signal Cable

Without Crimp Terminal

Connectors (Bare wire)

With Crimp Terminal

Connectors (Bootlace Ferrule)

mmAWG mmAWG

P1~P5/CM/VR/V1/I2/AO 0.75 18 0.5 20

A1/B1/C1/A2/C2 1.0 17 1.5 15

Caution!

• Wherever possible use cables with the largest cross-sectional area for mains power

wiring, to ensure that voltage drop does not exceed 2%.

• Use copper cables rated for 600V, 75°C for power terminal wiring.

• Use copper cables rated for 300V, 75°C for control terminal wiring.

3.4.b Cable wiring

Install the ground connection as speciﬁed. Complete the cable connections by connecting

an appropriately rated cable to the terminals on the power and control terminal blocks.

Caution!

• Install the inverter before carrying out wiring connections.

• Ensure that no small metal debris, such as wire cut-oﬀs, remain inside the inverter.

Metal debris in the inverter may cause inverter failure.

• Tighten terminal screws to their speciﬁed torque. Loose terminal block screws may

allow the cables to disconnect and cause short circuit or inverter failure.

• Do not place heavy objects on top of electric cables. Heavy objects may damage the

cable and result in electric shock.

• The inverter’s power is supplied by the supply grounding system. The TT, TN, IT, and

corner-grounded systems are not suitable for this inverter.

• The inverter may generate direct current to the inverter’s protective ground cable.

Only type B Residual Current Devices (RCD) or Residual Current Monitors (RCM) can be

installed.

• Use cables with the largest cross-sectional area, appropriate for power terminal wiring,

to ensure that voltage drop does not exceed 2%.

• Use copper cables rated at 600V, 75°C for power terminal wiring.

• Use copper cables rated at 300V, 75°C for control terminal wiring.

• Connect the control terminals separately from the power terminal wiring or high

potential circuit (200 V relay sequence circuit).

• Ensure that there are no control terminal shorts or improper wiring. Control terminal

shorts or improper wiring may damage the inverter or cause malfunction.

• Use a shielded cable while making wiring connections at the control terminal.

Unshielded cables may cause the inverter to malfunction due to interference. Use an

STP cable if ground connections must be installed.

• If you need to re-wire the terminals due to wiring-related faults, ensure that the

inverter keypad display is turned oﬀ and the charge lamp under the front cover is oﬀ

before working on wiring connections. The inverter may hold a high voltage electric

charge long after the power supply has been turned oﬀ.

User manual - PDR100 - 9

3.5 Terminal screw speciﬁcation

3.5.a Input / Output terminal screw speciﬁcation

Product(kW) Terminal screw Size Screw Torque (Kgf*cm/Nm)

ERTB1 B2 U V W

Single

phase

200V

0.4/0.75 M3 M3 ~M3.5

(2.1~5.0/0.2~0.5)

(2.1~8.0/0.2~0.8)

1.5/2.2 M4 M3.5

3.5.b Control circuit terminal screw speciﬁcation

Terminal Terminal Screw Size Screw Torque(Kgf*cm/Nm)

P1~P5/CM/VR/V1/I2/AO M2.6 4.0/0.4

A1/B1/C1/A2/C2

Caution! Apply rated torques to the terminal screws. Loose screws may cause short

circuits and malfunctions. Tightening the screw too much may damage the terminals

and cause short circuits and malfuctions.

Attention! Appliquer des couples de marche aux vis des bornes. Des vis desserrées peuvent

provoquer des courts-circuits et des dysfonctionnements.

4 Installing the inverter

4.1 Basic conﬁguration diagram

Power source

Circuit breaker

Motor circuit

breaker

Magnetic

contactor

(optional)

Input side Output side

AC reactor

(optional)

Motor

Caution!

• Figures in this manual are shown with covers or circuit breakers removed to show a

more detailed view of the installation arrangements. Install covers and circuit breakers

before operating the inverter. Operate the product according to the instructions in this

manual.

• Do not start or stop the inverter using a magnetic contactor, installed on the input

power supply.

• If the inverter is damaged and loses control, the machine may cause a dangerous

situation. Install an additional safety device such as an emergency brake to prevent

these situations.

• High levels of current draw during power-on can aﬀect the system. Ensure that correctly

rated circuit breakers are installed to operate safely during power-on situations.

• Reactors can be installed to improve the power factor. Note: that reactors may be

installed within 30 ft (9.14 m) from the power source if the input power is 10 times over

the inverter’s power.

10 - PDR100 - User manual

4.2 Peripheral devices

4.2.a Compatible circuit breaker, leakage breaker, magnetic contactor and

motor circuit breaker

Inverter

capacity

Circuit Breaker Leakage Breaker Magnetic Contactor

Rating [A] Rating [A] Rating [A]

0.4kW 15 5 9

0.8kW -10 -

1.5kW -15 18

2.2kW 20 20 22

4.2.b Fuse and reactor speciﬁcations

Inverter capacity AC Input Fuse AC Reactor

Current [A] Voltage[V] Inductance[mH] Current [A]

0.4/0.8kW 10

600

1.2 10

1.5kW 15 0.88 14

2.2kW 20 0.56 20

Caution! Use Class H or RK5 UL listed input fuse and UL listed breaker only. See the

table above for the voltage and current rating of the fuse and the breaker.

Attention!

Utiliser UNIQUEMENT des fusibles d’entrée homologués de Classe H ou RK5 UL et des

disjoncteurs UL. Se reporter au tableau ci-dessus pour la tension et le courant nominal des

fusibless et des disjoncteurs.

4.2.c Braking resistor speciﬁcation

Product (kW) Resistance (Ω) Rated capacity (W)

1.5 60 300

2.2 50 400

The standard for braking torque is 150% and the working rate (%ED) is 5%. If the working

rate is 10%, the rated capacity for braking resistance must be calculated at twice the

standard.

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