Plockmatic BT 30 Bedienungsanleitung

BLEED TRIMMER BT 30

Operating Instruction

Read this manual carefully before you use this product and keep it handy for future

reference.

For safety, please follow the instructions in this manual.

20 August 2010

V001 FS01 2010-08-20 DBCB-0512-0069-V001

Part no.

Doc no.

3300 words

14900 characters

Warning

This is a Class A product. In a domestic environment this product may cause radio interference in which

case the user may be required to take adequate measures.

The product (System) which is connected to this machine will be class A

Note

The domestic environment is an environment where the use of broadcast radio and television receivers may

be expected within a distance of 10 m of the apparatus concerned.

TABLE OF CONTENTS

1. SAFETY...................................................................................................................................................... 4

2. GENERAL.................................................................................................................................................. 5

3. BASIC INFORMATION STR...................................................................................................................... 6

4. OPERATING THE STR.............................................................................................................................. 8

4.1 SYSTEM SETUP ......................................................................................................................................... 8

4.2 LANGUAGE ................................................................................................................................................ 9

4.3 JOB SETUP.............................................................................................................................................. 10

4.4 PAPER SIZE SETUP .................................................................................................................................. 11

4.5 JOB SETUP .............................................................................................................................................. 12

4.6 PAPER INPUT SIZE SETUP ........................................................................................................................ 13

4.7 SIDE TRIM ON /OFF ............................................................................................................................... 14

4.8 CENTRE OFFSET ..................................................................................................................................... 15

4.9 PURGE BUTTON ....................................................................................................................................... 16

5. TROUBLESHOOTING............................................................................................................................. 17

5.1 TRIM WASTE BIN FULL ............................................................................................................................. 17

5.2 CLEARING A PAPER JAM .......................................................................................................................... 18

5.2.1 Warnings / Cautions ..................................................................................................................... 18

5.2.2 Clearing jams inside ..................................................................................................................... 18

5. TROUBLESHOOTING (CONTINUED)....................................................................................................... 20

5.3 STOP IF BOOKLET IS TOO THICK................................................................................................................. 20

6. CLEANING / MAINTENANCE................................................................................................................. 21

6.1 GENERAL ................................................................................................................................................ 21

6.2 CLEANING THE BELTS............................................................................................................................... 21

6.3 REMOVING TRIM WASTE FROM WASTE AREA .............................................................................................. 22

7. TECHNICAL INFORMATION .................................................................................................................. 23

1. Safety

- The Bleed Trimmer may only be plugged into an approved and by circuit breakers protected

electrical installation, secured with a maximum of 16A.

- The outlet socket shall be installed near the equipment and shall be easily accessible.

- Never put your hands, other body parts or anything else than booklets within specifications in

the infeed or outfeed area of the Bleed Trimmer.

- Before cleaning, maintenance or repairs; always be sure to switch off the power switch and

to disconnect the power cord.

- Always follow all warnings marked on or supplied with the equipment.

- The equipment should only be placed on a solid surface with adequate strength to hold the

weight of the machine besides the usual maximum load.

- Always exercise care while moving or relocating the equipment.

- Keep magnets and all devices with a strong magnetic field away from the machine.

- Never attempt to perform maintenance or repairs other than described in this manual.

- Never remove covers or guards that are fastened with screws.

- Never install the equipment near a radiator or any other heat source.

- Never override or bypass electrical or mechanical interlock devices.

- In case of unusual sounds or noises, abnormal surface temperature or odors; disconnect the

power immediately and consult a qualified technician.

The manufacturer cannot be held responsible for arbitrary changes in the machine and the

originated damage.

Make sure that the Bleed Trimmer is NOT powered during installation or service activities.

This is a Class A product. In a domestic environment this machine may cause radio

interference. In which case the user may be required to take adequate measures.

Note: A domestic environment is an environment in which radio and television receivers can

be expected inside a range of 10 meters of the concerning machines.

RoHS

compliant

The Bleed Trimmer is RoHS compliant.

Only use RoHS compliant replacement parts.

2. General

Bleed Trimmer BT 30 is used together with Booklet Maker system Pro 30.

The main purpose of the Bleed Trimmer, further referred to as STR, is that it can be used for trimming the

bleed off the booklet. Booklets with a maximum up to 25 sheets 80g/m2can be trimmed from 2mm to 35mm

on each short edge of the booklet, to a minimum of 200 mm and a maximum of 320mm finished size.

Thereby it is also possible to trim asymmetrically. All actions concerning operating the STR and adjusting the

trim settings can be done by using the User Interface (UI) on the STR.

The example below shows what is possible with the Bleed Trimmer by using a different Center Offset

(symmetrical or asymmetrical):

Centre Offset:

15mm

Centre Offset:

15mm

Centre Offset:

33,5mm Waste

3,5mm Waste 18,5mm Waste

3,5mm Waste

18,5mm Waste

Input Size: Finished Size:

297.0

260.0

3. Basic information STR

See the picture below to get familiar with the components of the Bleed Trimmer.

All directions are seen from the paper flow direction.

Front Rea

Left

Bottom 5

BT 30

No. Description

1 Top Cover

2 Trim Waste Bin

3 Power switch (inside)

4 User Interface (UI)

5 Belt Stacker

Due to mirrored versions of this product, typical Front and Rear designations that normally are viewed from

the operator location have been replaced by Left and Right. Left and Right are defined from the paper input

direction.

Clarification:

Right = Front for BT 30

Left = Rear for BT 30

3. Basic Information (continued)

See the Top View picture below to get familiar with the components inside the machine.

Outfeed

side

Infeed

side

3 6 4

No. Description No. Description

1 Docking Bracket A Motor 1, Knife

2 Transport Belts B Motor 7, Side Jogger

3 Knives C Motor 2, Knife

4 Solenoid

5 Trimmer Stop D Motor 3, Knife

6 Side Joggers E Motor 8, Side Jogger

7 Power Switch F Motor 4, Knife

8 Interlock Switch

4. Operating the STR

This section explains how to use the STR during normal operation.

From either side (top or bottom) 40mm of the finished booklet should be free from staples to ensure

safe operation.

NOTE: The System Setup has to be set once.

4.1System Setup

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Step Action Remarks

1. Open the Top cover of the STR.

2. Turn on the STR with the Power

Switch Attention: Check if the Trim Waste Bin Drawer is

closed, otherwise the STR indicates ‘Cover

Open’.

3. Close the Top cover of the STR.

4. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

5. Enter ‘System Setup’ menu Use the ‘▲/ ▼buttons’ to select ‘System Setup’ and

press the ‘Enter’ button. (Fig. 2)

6. Select System Setup Set System Setup to STR (3 / 4) (Fig. 3)

Save and confirm with [Enter]

Attention: After saving the STR will restart

(Fig. 4).

4. Operating the STR (continued)

4.2Language

NOTE: The Language has to be set once.

Fig. 1 Fig. 2

Fig. 3

Step Action Remarks

1. Enter ‘Admin’ menu Press the ‘Admin’ button (Fig. 1)

2. Enter ‘Language:’ menu Use the ‘▲/ ▼buttons’ to select ‘Language:’ and press

the ‘Enter’ button. (Fig. 2)

3. Select Language Use the ‘▲/ ▼buttons’ to select the correct Language

(Fig. 3).

Save and confirm with [Enter]

4. Operating the STR (continued)

4.3Job Setup

Perform the following steps to set up the job:

1) Determine the width of the booklet before trimming (Input Size).

2) Determine the width of the booklet after trimming (Trim Size).

Trim waste

50-245 mm

Input size 204-340 mm

Trim size 200-320 mm

2-35 mm

Min. staple distance 40 mm

If needed, adjust the trim asymmetrically (See Chapter 4.8 Centre Offset).

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