Polaris Ranger RZR XP 900 2011 Bedienungsanleitung

PDLRRIS®

The

Way

Out.

2011

RANGER RZR XP 900

SERVICE

MANUAL

9923144

The

Way

2011 RANGER RZR XP 900

SERVICE MANUAL

FOREWORD

The information printed within this publication includes the latest product information at time of print. The most recent

version ofthis Service Manual is available

electronic format at www.polarisdealers.com.

This Service Manual is designed primarily for use by certified Polaris Master Service Dealer® technicians

aproperly

equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from

the operator's perspective when seated in anormal riding position. .

Some procedures outlined in this manual require asound knowledge

mechanical theory, tool use, and shop

procedures

order to perform the work safely and correctly. Technicians should read the text and

familiar with the

service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper

tools

specified. If you have any doubt as to your ability to perform any of the procedures outlined

this Service

Manual, contact

authorized dealer for service.

We value your input and appreciate any assistance you can provide

helping make these publications more useful.

Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask

Polaris'. Click

'Ask Polaris', and then click

'Publications Question'.

Consumers, please provide your feedback

writing to: Polaris Industries Inc. ATTN: Service Publications Department,

2100 Hwy

55,

Medina,

55340.

Publication Printed February

2011

(PN 9923144) Rev 1

©Copyright

2011

Polaris Sales Inc. AI/Information contained within this publication

based

the latest product information atthe time of publication. Due to constant

improvements

the design and quality

production components, some minor discrepancies may result between the actual vehicle and the information presented

this

publication. Depictions and/or procedures in this pUblication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any

reprinting

reuse ofthe depictions and/or procedures contained within, whetherwhole

part, is expressly prohibited. Printed

U.S.A.

UNDERSTANDING MANUAL SAFETY LABELS AND DIRECTIONS

Throughout this manual, important information is brought to

your

attention

the following symbols:

WARNING

SAFETY ALERT WARNING indicates apotential hazard

that

may result in severe injury

death to the operator, bystander or

person(s) inspecting

servicing the vehicle.

'&CAUTION

SAFETY ALERT CAUTION indicates apotential hazard that may result in minor personal injury or damage

the vehicle.

CAUTION

CAUTION indicates special precautions that must

taken

avoid vehicle damage or property damage.

NOTE:

NOTE

provides key information by clarifying instructions.

IMPORTANT:

IMPORTANT provides key reminders during disassembly, assembly and inspection

components.

TRADEMARKS

POLARIS ACKNOWLEDGES

THE

FOLLOWING PRODUCTS MENTIONED

TIllS

MANUAL:

Loctite, Registered Trademark

the Loctite Corporation

Nyogel, Trademark

ofWm.

Nye

Co.

Fluke, Registered Trademark

John Fluke Mfg. Co.

Mity-Vac, Registered Trademark

Neward Enterprises, Inc.

Torx, Registered Trademark

Textron

Hilliard, Trademark

the Hilliard Corporation

Warn, Trademark

Warn Industries

FOX, Registered Trademark

FOX

RACING SHOX

RydeFX, Registered Trademark

ArvinMeritor

Some Polaris factory publications can

downloaded from www.polarisindustries.com, purchased from www.purepolaris.com or

by contacting the nearest Polaris dealer.

GENERAL INFORMATION

MAINTENANCE

IfI

ENGINE ICOOLING

ELECTRONIC FUEL INJECTION

BODY

ISTEERING ISUSPENSION

CLUTCHING (PVT)

FINAL DRIVE

TRANSMISSION

BRAKES

ELECTRICAL

III

GENERAL INFORMATION

CHAPTER 1

GENERAL INFORMATION

MODEL INFORMATION 1.2

MODEL IDENTIFICATION 1.2

ENGINE DESIGNATION NUMBER 1.2

VIN IDENTIFICATION 1.2

VEHICLE AND ENGINE SERIAL NUMBER LOCATION 1.2

VEHICLE INFORMATION 1.3

PUBLICATION NUMBERS 1.3

REPLACEMENT KEYS 1.3

SPECIAL TOOLS 1.3

GENERAL SPECIFICATIONS 1.4

GENERAL: 2011 RANGER RZR XP 900 1.4

DETAILED: 2011 RANGER RZR XP 900 1.5

MISC. SPECIFICATIONS AND CHARTS 1.6

CONVERSION TABLE 1.6

STANDARD TORQUE SPECIFICATIONS 1.7

SAE TAP IDRILL SIZES 1.8

METRIC TAP IDRILL SIZES 1.8

DECIMAL EQUIVALENTS 1.8

GLOSSARY OF TERMS 1.9

9923144 -2011 RANGER RZR XP 900 Service Manual

©Copyright

2011

Polaris Sales Inc.

1.1

GENERAL INFORMATION

MODEL INFORMATION

Model Identification

The machine model number must be used with any correspondence regarding warranty or service.

Machine Model Number Identification

87AD

'-v-'~\~

Model Year /

Emissions &

Designation .

Model Option

BaSIC

ChassIs

...

Designation Engine DeSignatIOn

Engine Designation Number

ES0870LE011 4-Stroke

DORC

Twin Cylinder, Liquid Cooled, Electric Start

VIN Identification

Vehicle Identifier

14 15 16 17

BP0 0 0 00 0

I\Y)

Model I

Year Individual Serial No.

World

Mfg.

Vehicle Description

123456789

4XA

87A*

E!e

Body Style Emissions Plant No.

Powerlrain Check Digit

Vehicle and Engine Serial Number Location

•This could be either

anumber or aletter

Whenever corresponding about aPolaris ORV, refer to the vehicle identification number (YIN) and the engine serial number.

The

VIN

can be found stamped on aportion

the left rear frame rail, behind the lower shock mounting location (see Figure 1-1).

The engine serial number can be found on adecal applied to the crankcase, on the front side

the engine (see Figure 1-2).

Engine Serial

Number

1.2 9923144 -2011 RANGER RZR XP 900 Service Manual

©Copyright

2011

Polaris Sales Inc.

GENERAL INFORMATION

VEHICLE INFORMATION

Publication Numbers I

Model Model No. Owner's Manual Parts Manual

2011

RANGER

RZR

900

R11JH87AA,

9922978 9922979

NOTE: When

ordering

service

parts

sure

use

the

correct

parts manual.

NOTE: Polaris

factory

publications

can be

found

at www.polarisindustries.com

purchased

from

www.purepolaris.com.

Replacement Keys

Replacementkeys canbe made from the original key.

identify which series the key is, takethe first two digits

the original key

and refer to the chart to the right for the proper part number.

KEY COVER

5533534

I'~~

C~1x~;'~'-~"1

(~~~:;ies

".~,///

SPECIAL TOOLS

Series# Part

Number

4010278

4010321

4110141

4110148

4010278

Specialtools

may

berequiredwhile servicingthisvehicle. Some

ofthe

toolslisted

depictedaremandatory, whileothertools maybe

substitutedwith asimilartool,

available. Polaris recommends the use

Polaris Special Tools when servicing any Polaris product.

Dealers

may

order special tools through Polaris' official tool supplier, SPX Corporation, by phone at 1-800-328-6657

on-line at

http://polaris.spx.com/.

1.3

9923144 -2011 RANGER RZR

900 Service Manual

©Copyright

2011

Polaris Sales Inc.

GENERAL INFORMATION

GENERAL SPECIFICATIONS

MODEL:

2011

RANGER RZR XP 900

MODEL NUMBER: R11JH87AA, AD

ENGINE NUMBER: 1204098

Category Dimension 1Capacity

Length 108.4

in.

1275 cm

Width 64

in.

1162.5 cm

Height 73

in.

1185 cm

Wheel Base 81.4

in.

1207 cm

Ground Clearance

13in./33cm

Dry Weight 1190

Ibs.

1540

Gross Vehicle Weight 1930

Ibs.

1875

Cargo Box Capacity 300

Ibs.

1136

Maximum Weight 740

Ibs.

1335.6

(Includes driver, passenger, cargo

Capacity (Payload) and accessories)

Hitch Towing Capacity This vehicle

not equipped with a

hitch for towing loads. Do not use

Hitch Tongue Capacity this vehicle for towing. Do not modify

the vehicle by adding ahitch.

1.4 9923144 -2011 RANGER RZR XP 900 Service Manual

©Copyright

2011

Polaris Sales Inc.

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