Ponovo PW460 Montageanleitung

PW460 Hardware Instruction Manual

PONOVO POWER CO., LTD

7478 Kilbrittain Ln, Dublin, OH 43017, US

Office

TEL. 614-401-8641

E-Mail

yxue@flexgridapp.net

Website

www.flexgridapp.net

VERSION:

PW460-AE-3.22

DATE : 11/15/2017

This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this

manual please contact PONOVO POWER CO., LTD in advance.

This manual represents the technical status for the moment of publishing. The product information,

description and specifications mentioned in the manual do not have any contact binding forceand

PONOVO POW ER CO., LTD remains the right to make modifications to the technical

specifications and configurations without prior notice. PONOVO POW ER does not take

responsibility to the possible error/mistakes in thismanual.

PW460

HARDWARE

INSTRUCTION

MANUAL

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PW460 Hardware Instruction Manual

Contents

Preface……………………… 3

Safety precaution…………. 4

Designed applications…… 5

Operation preparation…… 6

4.1

Preparation …………………. 6

4.2

Connecting PC …………….. 6

General description……… 7

5.1

Block Diagram ……………… 7

5.2 DSP Card…………………… 7

5.3

Front Panel …………………. 8

5.4

Ethernet Port ………………… 8

5.5

Current Booster Interface……… 9

5.6

Pause Button ………………… 10

5.6 LED Indication……………….

5.7 RearPanel……………………..

5.8

GPS Interface ………………… 13

5.9

Multi-kits Synchronization

Interface ………………………. 14

5.10 IP Reset……………………….. 15

Hardware Configuration …… 16

6.1

Current Generators ………….16

6.2

Current Output Configuration

in 3 Current Mode ……………. 16

6.3

Current in Series Connection in 3

Current Mode ………………… 18

6.4

Voltage Generators………….. 19

6.5

Connect Two Voltage

Generators in Series..………. 19

Binary Inputs andOutputs..

7.1

General Description …………. 20

7.2 Binary Input…………. …………. .20

7.3

Polarity of Binary Inputs…….. 21

7.4

Binary configuration…….. ……..21

7.5

Isolation of Binary Inputs …….. 21

7.6

Threshold for Binary Inputs ….. 21

7.7

Binary Outputs ………………… 22

Getting ready for PCControlled

operation……………………… 23

8.1

General Description …………… .23

8.2

Set IP Address ………………….. 23

8.3

Steps for Setting IP Address in PC

……………………………………. ...23

PW460-Related Products and

Accessories……………………26

9.1

PGPS02-GPS-basedSynchronization

device …….……………………………27

9.2

PIRIG-B Based Synchronization

device…………………………………..27

9.3PSS01 Circuit BreakerSimulator…28

9.4

Phpc01 Current Booster…………..28

9.5

PACB108 scanning head………….29

9.6

Low Level Output and Counter Input

Cable…….……………………………….29

9.7

Synchronization Control Cable… …29

9.8

Fiber Optic Cable……………………29

9.9

Standard Accessories...…………….30

9.9.1

Soft Bag for Test Lead……..…30

9.9.2

Transportation Case…………..37

10.

Specifications……………………38

11.Appendix……..……………………41

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PW460 Hardware Instruction Manual

．

Preface

This manual gives detailed introduction to

PW460 so that user can have thereasonable,

effective and safe operation of this testkit.

This manual mainly consists of the following

parts:

Equipment and Functions:

This part describes the main hardwareparts

and their functions.

Panel Description

This part describes the interfaces onthe

panels and theirapplications

Technical Specifications

This part describes the technicalspecifications

Optional Accessories

This part describes the optionalaccessories

which will be used for dedicatedapplications

At the test site user should also refer toother

safety and test regulations required byhis

management authorities.

This test equipment must be operated by

professional test people and careful readingof

this manual is required before operatingthis

test equipment.

The complete test system consists ofPW460

test equipment (used for generating analog

test signals), PowerTest test software,

Computer which has installed PowerTest

software, Test Leads/cables, etc. Thismanual

gives only the description to the hardware part.

Please refer to PowerTest software user

manual or PowerTest online help for detailsof

the software.

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PW460 Hardware Instruction Manual

．

Safety Precaution

In case the power outlet for powering up the PW460 don’t have protectiveground

customer must connect the ground socket of PW460 to the protective ground atthe

test site

Please turn off the output before connecting/disconnecting the testobject

The voltage output of over 36V is considered as dangerous and care must betaken

It’s not allowed to feed external voltage into the voltage/current output sockets

It’s not allowed to feed external current into the current/voltage outputsockets

Disconnect the external circuit from the relay to avoid any influence to thetest

Do not block the ventilation outlets

Avoid the equipment to be wet byrain

Do not switch-on and operate the equipment in the place having explosive gasor

water vapor

10.

The 500V dangerous voltage can be in the equipment and please don’t removethe

cover by yourself

11.

Please contact the manufacture for anymaintenance

12.

The guarantee will become invalid if PW460 is opened by thecustomer

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PW460 Hardware Instruction Manual

．

Designed Applications

PW460 can be used by powerplants,

substations, and relay manufactures, etc.,

for

the following test applications.

Test protective relays

Test transducers

Test energymeters

Product Features

Output sources



6×15A current sources in twogroups



4×300V voltage sources

Binaryinputs



8 binary inputs for potential freeor

potential contacts

Counter inputs



4 high speed counter inputs

DC measuring inputs



2 DC measuring inputs for testing

transducers

Binaryoutputs



8 binary inputs in two groups, 4 ofdry

contact type and 4 of semiconductor

type

Low level outputs



12 low level outputs used fordriving

external amplifiers or testing

Rogowiski principle based relay

External amplifiers interface

GPS interface



Can receive GPS pulse signal from

optional PGPS02

Synchronized control interface



Used for synchronizing several

PW460 for specialized testpurpose

10.

Current booster interface (optional)



Used for increasing the compliance

voltage of current output for testing

high burden relays

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PW460 Hardware Instruction Manual

．

Operation Preparation

Preparation

Be sure that the following preparation/system components are ready before operating thetest

equipment:



PW460 test equipment



Main supply cable(delivered)



LAN control cable (delivered)



PC with PowerTest software properly installed



Test leads connected to the testobject

Connecting PC

Connect the LAN cable between PC and PW460

Connect the power cables for PC and PW460

Connect PW460 ground socket to the protective ground

Power on the PC and PW460

Run PowerTest software

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PW460 Hardware Instruction Manual

．

General Description

Block Diagram

DSP Card

High performance DSP (digital signal processor) is used on the DSP card to ensure the accurate

and fast signalgeneration.

To get the satisfied accuracyand resolution the 32 bit D/A data converting technologyis applied.

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PW460 Hardware Instruction Manual

Front Panel

Current output group 1

Current output group 2

Voltage output

Auxiliary DC

DC measuring input

RJ45 Ethernet PC controlport

Binary input group 1

LED indication

Earth socket

10.

Binary output group 1

11.

Pause button

12.

Current booster interface

Ethernet Port

The Ethernet port is used to connect to external PC via Ethernet controlcable.

Please refer to “Getting ready for connecting to PC” fordetails

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PW460 Hardware Instruction Manual

Current Booster Interface

This interface is used to connect to the external current booster (optional) for testing highburden

relays.

Signal

Current IA

Current IN

Current IB

Current IN

Current IC

Current IN

Current Ia

Current In

Current Ib

Current In

Current Ic

Current In

Voltage VA (notused)

Voltage VB (notused)

Voltage VC (notused)

Voltage VZ (notused)

Voltage VN (notused)

Not used

+12V

（

100mA

）

+12VGND

Range switcher1

Range switcher2

Range switcher3

Range switcher4

Range switcher(GND)

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PW460 Hardware Instruction Manual

Please refer to “Current booster user manual” fordetails

Pause Button

The Pause button on the front panel is designed to cut the current/voltage outputs either fortest

purpose or under emergency case.

‘Manual’ control mode

‘Auto’ control mode

Push ‘Pause’ button

cut the current/voltage

cut the current/voltage,PC

software will continue torun

Release ‘Pause’ button

current/voltage output will be

recovered from the point

where we push the Pause

button

current/voltage output will be

recovered from the software

execution point at themoment

we release the Pause button

LED Indication

The LED indication on the front panel gives information about the hardware workingconditions

In normal working condition the status of LEDs will have the following indication in ‘Power on’ and

‘Testing process’ conditions

Power on

condition

All current/voltage channelsare

having outputs

Power lamp

Lighted

Onlinelamp

Not lighted

Lighted andflashing

PAUSElamp

Not

lighted

（

push tolight

）

Not lighted

（

push tolight

）

Overheat lamp

Notlighted

Overload

lamp

Notlighted

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