POP NUT PNT800A Bedienungsanleitung

PO P

NUT™

Tool

PNT800A

Maintenance Manual

Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

Contents

Introduction ............................................................................................................................................... 3

Safety Instructions .................................................................................................................................... 4

Specifications............................................................................................................................................ 5

Tool Parts .............................................................................................................................................. 6

Packaged Accessories .......................................................................................................................... 6

PNT800A Diagram.................................................................................................................................... 8

Parts List................................................................................................................................................. 10

Tool Setup............................................................................................................................................... 12

Mandrel and Nosepiece installation .................................................................................................... 13

Basic Tool Operation............................................................................................................................... 14

Mandrel & Nosepiece Adjustment ....................................................................................................... 14

Tool Operation..................................................................................................................................... 15

Setting Tool Stroke.................................................................................................................................. 17

Stroke Adjustment ............................................................................................................................... 17

Stroke Setting for Standard POP NUTs™ ........................................................................................... 18

Stroke Setting for ST & Thin Wall POP NUTs™.................................................................................. 19

Maintenance ........................................................................................................................................... 20

Clean & Lube Mandrel ........................................................................................................................ 20

Lubricate Rotating Parts...................................................................................................................... 20

Recharging Hydraulics ........................................................................................................................ 21

Troubleshooting ...................................................................................................................................... 23

Safety Data ............................................................................................................................................. 25

EC Declaration of Conformity ................................................................................................................... 2

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3

Introduction

The PNT800A is a lightweight tool for installing POP®brand POP NUT™ blind rivet nuts and other blind

threaded inserts.

Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel

must be changed to fit some sizes of POP NUT™. (See Table 5, Mandrel and Nosepiece Requirements table

in the Specification section)

Table 1: POP NUT™ blind rivet nut range

Thread Size

M10

POP NUT Type

Material

6-32

8-32

10-24 /

10-32

1/4-20

5/16-18

3/8-16

Steel



Aluminum



Standard

Stainless



Steel



Aluminum



Closed End

Stainless



Steel



Hexgonal

Aluminum



Square

Steel



Knurled

Steel



Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

Safety Instructions

TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL

CAREFULLY BEFORE SETTING UP OR OPERATING THE POP NUT SERIES TOOLS

DEFINITIONS:

•CAUTION! – Failure to observe this precaution could result in physical damage

or minor injury.

•WARNING! – Failure to observe this precaution could result in physical damage,

serious injury or even death.

CAUTION!

1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies.

2. DO NOT modify the tool in any way. Modification will void any applicable warranties and could result

in damage to the tool or physical injury to the user.

3. Disconnect air supply when adjusting, servicing or removing any part of the tool.

4. Trained personnel must perform tool repair and/or maintenance at prescribed intervals.

5. Only use genuine Emhart Teknologies parts for tool maintenance and repair.

6. Do not operate the tool with the Nose Housing removed.

7. Keep fingers away from the front of the tool when connecting the air supply or using the tool.

8. Do not attempt to turn the Mandrel when the air supply is connected.

9. Keep hair, fingers and loose clothing away from moving parts of the tool.

10. Do not direct tool exhaust towards anyone. The tool uses lubricated air and may eject oil mist or

debris.

11. Do not use organic solvents to clean the tool, this may damage the tool.

12. Wash hands thoroughly if exposed to hydraulic fluid or lubricant.

WARNING!

1. DO NOT exceed the maximum recommended air pressure of 0.6 MPa (87 psi / 6.0 bar).

2. DO NOT point the tool at anyone when in use.

3. Always wear safety rated eye protection when using or when near a tool in use.

4. Inspect the tool and connections for damage, worn or loose parts before connecting to the air supply.

If damaged, stop use immediately and have the tool repaired or replaced.

5. This tool is not designed for use in explosive atmospheres.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5

Specifications

Table 2: Tool Specifications

Feature

Specification

Weight

1.68 kg (3.7 lbs)

Overall length

287 mm (11.3 in)

Overall height

268 mm (10.5 in)

Tool Stroke

1.3 – 6.3 mm (0.05 - 0.248 in)

Pulling Force

23.1 kN @ 5.0 bar ( 5193 lbf @ 72.5 psi)

Air Supply

0.5 - 0.6MPa (5 - 6 bar) (72.5 - 87 psi)

Hydraulic Oil

See Table 3, Specified Hydraulic Oils

Setting capacity

See Table 1, POP NUT™ blind rivet nut range

Tool Noise Level

LAeq,T = 72.7 dB(A), LWA = 77.6 dB(A),

LPeak = 106.3 dB(C)

Tool Vibration Level

0.42 m/s2, Time to 2.5 m/s2> 24hrs (EAV)

Figure 1: Tool Dimensions (mm)

Hydraulic oil

Use only Emhart Teknologies specified hydraulic lubrication oils as shown in Table 3.

Use of any other oil could reduce the tool performance or even damage the tool.

Table 3: Specified Hydraulic Oils

Company name

Product name

Mobile

Mobile DTE26

Shell

Shell Telus Oil C68

Idemitsu

Daphne Hydro 68A

Cosmo

Cosmo Olpas 68

Esso

Telesso 68

Nisseki

FBK RO68

Mitsubishi

Diamond Lube RO68 (N)

287

φ22

(59)

(35)

φ27.5

268

Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

Tool Parts

Figure 2: Tool Parts Diagram

Packaged Accessories

Table 4: Packaged Accessories

Part No.

Item

Qty

PNT800A

PNT800A-POP NUT™ Tool

PNT600-132

Hook

PNT600-133

Hex wrench 1.5 mm

DPN907-006

Cap screw M4 X 20

DPN277-179

POP NUT™ Mandrel Release

FG2245

Operating Instructions

FG2244

Maintenance Manual

FG2222

Warranty Card

Front Case

Fill Screw

Rear Case

Exhaust Holes

Handle

Swivel Air Fitting

¼NPTF

Air Fitting

(Not Included)

Coupler

(Not Included)

Air Hose

(Not Included)

Chamber

Exhaust Holes

Trigger

Control Knob

Mandrel

Nosepiece/Anvil

Lock Nut

Nose Housing

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7

Table 5: Mandrel and Nosepiece requirements

Flat Nosepiece

Mandrel

Thick Wall

(Std & ST)

POP NUT

Thread size

POP NUT Tool

Part No.

I.D.

Part No.

Thread size

M3X0.5

PNT800A-3

PNT600-02-3

φ4.0

PNT600-01-3

M3X0.5

M4X0.7

PNT800A-4

PNT600-02-4

φ4.5

PNT600-01-4

M4X0.7

M5X0.8

PNT800A-5

PNT600-02-5

φ5.1

PNT600-01-5

M5X0.8

M6X1.0

PNT800A-6

PNT600-02-6

φ6.1

PNT600-01-6

M6X1.0

M8X1.25

PNT800A-8

PNT600-02-8

φ8.1

PNT600-01-8

M8X1.25

M10X1.5

PNT800A-10

PNT600-02-10

φ10.1

PNT600-01-10

M10X1.5

M4, M5, M6 & M8

PNT800A

6-32

PNT800A-632R

PNT600-02-632

φ3.6

PNT600-01-632

6-32

8-32

PNT800A-832R

PNT600-02-832

φ4.3

PNT600-01-832

8-32

10-24

PNT800A-1024R

PNT600-02-5

φ5.1

PNT600-01-1024

10-24

10-32

PNT800A-1032R

PNT600-02-5

φ5.1

PNT600-01-1032

10-32

¼-20

PNT800A-420R

PNT600-02-420

φ6.5

PNT600-01-420

¼-20

5/16-18

PNT800A-518R

PNT600-02-8

φ8.1

PNT600-01-518R

5/16-18

3/8-16

PNT800A-616R

PNT600-02-10

φ10.1

PNT600-01-616R

3/8-16

Piloted Nosepiece

Mandrel

Thin Wall

(TK,TL,TH)

POP NUT

Thread size

POP NUT Tool

Part No.

I.D.

Part No.

Thread size

M4X0.7

PNT800A-4P

PNT600-02-4P

φ4.3

PNT600-01-4P

M4X0.7

M5X0.8

PNT800A-5P

PNT600-02-5P

φ5.1

PNT600-01-5P

M5X0.8

M6X1.0

PNT800A-6P

PNT600-02-6P

φ6.1

PNT600-01-6P

M6X1.0

M8X1.25

PNT800A-8P

PNT600-02-8P

φ8.1

PNT600-01-8P

M8X1.25

M10X1.5

PNT800A-10P

PNT600-02-10P

φ10.1

PNT600-01-10P

M10X1.5

6-32

PNT800A-632P

PNT600-02-3P

φ3.6

PNT600-01-632

6-32

8-32

PNT800A-832P

PNT600-02-4P

φ4.3

PNT600-01-832

8-32

10-24

PNT800A-1024P

PNT600-02-5P

φ5.1

PNT600-01-1024

10-24

10-32

PNT800A-1032P

PNT600-02-5P

φ5.1

PNT600-01-1032

10-32

¼-20

PNT800A-420P

PNT600-02-420P

φ6.5

PNT600-01-420

¼-20

5/16-18

PNT800A-518P

PNT600-02-8P

φ8.1

PNT600-01-518

5/16-18

3/8-16

PNT800A-616P

PNT600-02-10P

φ10.1

PNT600-01-616

3/8-16

Note: Refer to the Tool Setup section for details of Nosepiece and Mandrel installation.

I.D.

Thread size

M8X1.0

I.D.

Thread size

M8X1.0

Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

PNT800A Diagram

(*) These items require Loctite®242 adhesive.

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9

Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

Parts List

Item

Part No.

Description

Qty

PNT600-01-6P

Mandrel M6

PNT600-02-6

Nose Piece M6

PNT600-03

Lock Nut

PNT600-04A

Nose Housing

DPN277-001

Spin Pull Head Case

DPN277-002

Spin Pull Head

PNT600-07B

Mast Housing

DPN277-003

Joint

DPN901-004

Return Spring

PNT600-10

Housing Lock

DPN277-004

Hydraulic Piston

DPN277-005

Rod Seal Case

DPN908-009

Scraper

DPN900-031

O-Ring

DPN908-010

Back Up Ring

DPN908-011

Penta Seal

DPN908-012

Piston Seal

DPN900-032

O-Ring

PNT600-19A

Bit

PNT600-20

Start Bar

DPN239-047

Fill Screw

DPN900-033

O-Ring

DPN277-006

Lock Pin Holder

DPN277-007

Lock Pin

DPN900-034

O-Ring

PNT600-26

Lock Pin Pusher

DPN901-009

Spring

DPN907-005

Socket Head Cap Screw

PNT600-29A

Truss Head Screw

PNT600-30A

Rear Case Tube

PNT800-02

Chamber Assembly

DPN900-015

O-Ring

PNT600-33A

Joint Adapter

PNT600-34

Truss Head Screw

DPN900-035

O-Ring

DPN277-008

Sleeve Upper

DPN900-036

O-Ring

DPN277-009

Handle

Item

Part No.

Description

Qty

PNT600-39

Truss Head Screw

DPN277-183

Chamber

PNT600-41A

R Joint Adapter

DPN900-021

O-Ring

PNT600-43

R Joint Spacer

PNT600-44B

R Joint

PNT600-45A

Rear Case

PNT600-46

Truss Head Screw

DPN277-010

Handle Upper

PNT600-48A

Front Case

PNT600-49

T Valve End Screw

DPN900-037

O-Ring

PNT600-51

Hexagon Thin Nut

DPN905-004

Socket Set Screw

PNT600-53

Control Knob

PNT600-54C

Control Nut

PNT600-55A

T Valve Push Rod

DPN277-011

Trigger

DPN277-071

Flat Head Screw M3X8

PNT600-58

Joint Tube

PNT600-59A

Assist Plate

DPN900-006

O-Ring

PNT800-14

Retainer Plate

DPN908-003

Penta Seal

DPN908-013

Back Up Ring

DPN277-012

Handle Lower

DPN277-013

Sleeve

PNT800-05

Tube

DPN900-038

O-Ring

DPN900-039

O-Ring

PNT600-71

Washer

PNT600-72

Tube Seal Case

DPN900-011

O-Ring

DPN909-001

SS-Washer

DPN900-040

O-Ring

DPN900-023

O-Ring

FAN277-014

Air Piston Assembly

PNT800-07A

J Valve Stopper

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