POSEIDON PE 100-T Bedienungsanleitung
High Pressure Breathing Air Compressors
Instruction manual
Instruction Manual wPE 100-T
i
INTRODUCTION
This manual contains operating instructions and mainten
ance schedules for the high pressure breathing air com
pressor unit
WARNING
! Pneumatic high pressure system !
The breathing air produced with the compressor units de
scribed in this manual is subject to strict quality standards.
Ignoring the operating and maintenance instructions can
lead to severe injury or death.
This compressor has been built in accordance with the EC
machine regulations 2006/42/EG. Specifications on the
noise level in accordance with the machine and product
safety law as of 01.05.2004 and the EC machine regula
tions, chapt. I, section 1.7.4. The machine has been built
according to the highest standard of technology and the
generally acknowledged safety standards. Nevertheless,
operation could still cause danger for the operating per
sonnel or third parties, or result in damage to the machine
and other values. The machine may only be used to pro
duce compressed air as specified in this manual. Other use
is strictly prohibited.
All instructions should be observed and carried out in the
order laid down to prevent damage and premature wear
to the equipment.
The manufacturer and the supplier void all responsibility
for damage or injury resulting from failure to follow these
instructions.
Edition January 2010
©2010 BAUER Kompressoren GmbH, München
All rights reserved
PE 100-T
Instruction Manual wPE 100-T
ii
Dear customer
We are happy to give you advice on any questions regard
ing your BAUER compressor and help as soon as possible
with any arising problems.
You can contact us Mondays to Thursdays from 0800 till
1630, Fridays from 0800 till 1400 on phone no. (089)
78049-0.
If you call the following extensions directly, it will save you
time and continuous dialling.
Do you want to order spare parts?
Customer service
Phone no: (089) 78049-129 or -149
Fax no: (089) 78049-101
Do you have problems with maintenance or repair work?
Technical customer service
Phone no: (089) 78049-246 or -176
Fax no: (089) 78049-101
Do you need further information regarding your unit, ac
cessories, prices etc.?
Sales department
Phone no: (089) 78049-138, -185, -154, -205 or -202
Fax no: (089) 78049-103
Are you interested in any training courses?
Training manager
Phone no: (089) 78049-175
Fax no: (089) 78049-103
Explanation of the short operating instructions on the unit
Operate unit only at ambient tem
peratures between +5 and +45 °C
chapter 3.
Keep away from hot surfaces on
motor and compressor
chapter 2.
Wear ear protectors when unit is
running
chapter 2.
Position unit level: max. inclination
5°
chapter 3.
Read instruction manual before
operating unit
chapter 3.
Check oil level on compressor and
petrol engine before operating
unit
chapter 4.4.1.
Drain condensate at least every 15
minutes (3 locations)
chapter 4.4.3. and 4.4.4.
Change satured filter cartridge
Kapitel 4.4.4.
Petrol driven units must not be op
erated indoors.
chapter 3.
Position units with petrol engine
with exhaust in wind direction to
prevent exhaust fumes being
sucked in by the compressor
chapter 3.
Instruction Manual wPE 100-T
iii
CONTENTS
1. GENERAL 1............................
2. SAFETY MEASURES 5....................
3. LOCATION, OPERATION, BOTTLE FILLING 9..
4. MAINTENANCE 14.......................
5. STORAGE, PRESERVATION 28..............
6. REPAIR INSTRUCTIONS 29.................
7. TABLES 30..............................
8. ANNEX 33..............................
INDEX
A
Adhesive chart, 31
Air flow diagram, 3
Annex, 33
C
Cooling system, 25
D
Design, 1
Drive system, 24
E
V-belt, tension meter, 24
Electrical system, 25
F
Filling procedure, 10
Filter system, 16
I
Intake filter, 15
Intermediate separator, 16
Intake air quality, 10
L
Location, 9
Lubrication, 14
Lubrication chart, 31
M
Maintenance, 14
Maintenance instructions, 14
Maintenance record, 14
Maintenance schedule, 14
Motor protection switch, 25
O
Oil change, 14, 15
Oil level check, 14
Oil type, 14
change of, 15
Operation, 9
P
Preservation, 28
Pressure gauge, 22
Pressure-maintaining valve, 21
R
Repair instructions, 29
S
Safety valves, 21
Sealant chart, 31
Storage, 28
T
Tables, 30
Technical data, 4
Telescopic intake tube, 15
Testing agents, 31
Tightening torque values, 30
Torque sequence, 30
Trouble-shooting, 26
V
Valves, 22
ANNEX
Schematic diagram motor protection switch, three phase current 76942-S1
Lubricating oil list 70851
Applicable parts list TPE100-1/0
Instruction Manual wPE 100-T
iv
NOTES
Model:
Serial No..:
Date of purchase:
Dealer address / phone no.:
2
3
1
Instruction Manual wPE 100-T
1
1. GENERAL
PURPOSE
The PE 100-T breathing air compressor is designed to com
press air for breathing as required in diving applications.
The max. allowable operating pressure (adjusted pressure
on final pressure safety valve) is 225 bar or 330 bar.
DESIGN
The compressor unit comprises the following major assem
blies:
- compressor block
- drive motor
- filter system P11
- filling assembly
- frame
The design of the compressor system is shown in Fig. 1 to
Fig. 3.
Fig. 1 Compressor unit with electric motor (three-phase current)
1 Filling valve with final pressure gauge
2 Drive motor
3 Frame
4 Pressure maintaining valve
5 Filter system P11
6 Safety valve, final pressure
7 Condensate drain tap, final separator
8 Condensate drain tap, intermediate separator
Instruction Manual wPE 100-T
2
4
3
2
1
5 6 87
1 Filling hose
2 Filter system P11
3 Safety valve, final pressure
4 Pressure maintaining valve
5 Oil dipstick
6 Intake filter
7 Filling valve with pressure gauge
8 Handle
10 Mains plug with ON-OFF switch and moto
r
protection circuit breaker (dep. on country)
Fig. 2 Compressor unit with electric motor (three-phase current)
1
2 3 4
1 Drive engine
2 Filling valve with pressure gauge
3 Handle
4 Pressure maintaining valve
5 Filter system P11
6 Fanwheel cover
7 Condensate drain tap, intermediate separator
8 Condensate drain tap, final separator
Fig. 3 Compressor unit with petrol engine
Instruction Manual wPE 100-T
3
AIR FLOW DIAGRAM
See Fig. 4 . The air is drawn in through telescopic tube
(necessary for units with petrol engine) -1, intake filter -2;
compressed to final pressure in cylinders -3, -4, -5; recooled
by intercoolers -6, -7, and aftercooler -9. The pressures of
the single stages are protected by safety valves -10, -11,
-12. The compressed air is pre-cleaned in intermediate sep
arator -8 and purified in filter system P11 -13. Intermediate
separator and filter system P11 are drained by means of
condensate drain taps -14 and -15 respectively. Pressure
maintaining valve -16 provides a constant pressure within
the filter assembly. The compressed, purified air is passed
through filling hose -17 and filling valve -18 to the bottles
to be filled. Filling pressure is indicated at pressure gauge
-19.
1
2
3
6
1
0
7
9
54
11
8
14
15
13
12
16
17
18
20
19
Fig. 4 Air flow diagram
1 Telescopic air intake
2 Intake filter
3 Cylinder 1st stage
4 Cylinder 2nd stage
5 Cylinder 3rd stage
6 Inter-cooler 1st/2nd stage
7 Inter-cooler 2nd/3rd stage
8 Intermed. separator 2nd/3rd stage
9 After-cooler
10 Safety valve 1st stage
11 Safety valve 2nd stage
12 Final pressure safety valve
13 Filter system P11
14 Condensate drain tap, intermediate separator
15 Condensate drain tap, final separator
16 Pressure maintaining valve
17 Filling hose
18 Filling valve
19 Filling coupling
20 Final pressure gauge
Instruction Manual wPE 100-T
4
TECHNICAL DATA
Compressor unit PE 100-TB-F02 PE 100-TE-F02 PE 100-TW-F02
Medium air
Deliverya) 100 l/min. (3,5 Scfm)
Operating pressure PN200/PN300
Pressure setting, final pressure safety valve 225/330 bar
Sound pressure 87 dB(A) 86 dB(A)
Sound (immersion) power 100 dBA) 99 dB(A)
Weight 42 kg 44 kg 44 kg
Compressor block Junior II-V001, mod. 3
Number of stages 3
Number of cylinders 3
Cylinder bore 1st stage 60 mm
Cylinder bore 2nd stage 28 mm
Cylinder bore 3rd stage 12 mm
Piston stroke 24 mm
Speed 2,300 min-1
Intermediate pressure 1st stage 6-7 bar
Intermediate pressure 2nd stage 40-60 bar
Compressor block oil capacity 360 ml
Oil volume between min. and max. marks 50 ml
Oil type see chapter 4.4.1. lubrication
Max. ambient temperature +5 ... +45 °C
Max. inclination of compressorb) 5°
Max. operating height 0 ... 2000 m above sea level
Compressor drive PE 100-TB-F02
Drive motor Robin/Subaru petrol engine
Manual start model (B) EX17
Power 4.2 kW (5.7 PS)
at nominal speed 3,600 min-1
Compressor drive PE 100-TE-F02
Drive motor Three phase current
Operating voltage 400 V, 50 Hz
Power 2.2 kW (3 PS)
Speed 2,850 min-1
Size 90 L
Type of construction B3
Type of enclosure IP54
Compressor drive PE 100-TW-F02
Drive motor Alternating current
Operating voltage 230 V, 50 Hz
Power 2.2 kW (3 PS)
Speed 3,000 min-1
Size LS 90 PC
Type of construction B3
Type of enclosure IP44
a) free air delivered at bottle filling from 0 to 200 bar "5%
b) these values are valid only if the oil of the compressor in normal position corresponds with the upper mark of the oil dipstick and
may not be exceeded.
Inhaltsverzeichnis
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