Potterton Promax SL series Montage- und Wartungsanleitung

CompNo5121908Iss164/13

Youcanrelyon

Installation&ServiceInstructions

PromaxSLRange

CondensingCentralHeatingBoiler

TheseinstructionsincludetheBenchmarkCommissioningChecklistandshouldbeleftwiththeuserforsafekeeping.

©BaxiHeatingUKLtd2013

page1

NaturalGas

PottertonPromax12SL

G.C.No4159179

PottertonPromax15SL

G.C.No4159187

PottertonPromax18SL

G.C.No4159180

PottertonPromax24SL

G.C.No4159188

PottertonPromax30SL

G.C.No4159189

TheBenchmarkScheme

Benchmarkplacesresponsibilitiesonbothmanufacturersandinstallers.Thepurposeistoensurethatcustomersareprovidedwiththe

correctequipmentfortheirneeds,thatitisinstalled,commissionedandservicedinaccordancewiththemanufacturer'sinstructionsby

competentpersonsandthatitmeetstherequirementsoftheappropriateBuildingRegulations.TheBenchmarkChecklistcanbeusedto

demonstratecompliancewithBuildingRegulationsandshouldbeprovidedtothecustomerforfuturereference.

Installersarerequiredtocarryoutinstallation,commissioningandservicingworkinaccordancewiththeBenchmarkCodeofPractice

whichisavailablefromtheHeatingandHotwaterIndustryCouncilwhomanageandpromotetheScheme.Visit

www.centralheating.co.ukformoreinformation.

©BaxiHeatingUKLtd2013Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformorbyany

means,orstoredinanyretrievalsystemofanynature(includinginanydatabase),ineachcasewhetherelectronic,mechanical,

recordingorotherwise,withoutthepriorwrittenpermissionofthecopyrightowner,exceptforpermittedfairdealingunderCopyrights,

DesignsandPatentsAct1988.

Applicationsforthecopyrightowner'spermissiontoreproduceormakeotheruseofanypartofthispublicationshouldbemade,giving

detailsoftheproposeduse,tothefollowingaddress:

TheCompanySecretary,

BaxiHeatingUKLimited,

BrooksHouse,

CoventryRoad,

Warwick.

CV344LL

Fullacknowledgementofauthorandsourcemustbegiven.

WARNING:Anypersonwhodoesanyunauthorisedactinrelationtoacopyrightworkmaybeliabletocriminalprosecutionandcivil

claimsfordamages.

BuildingRegulationsandtheBenchmarkCommissioningChecklist

BuildingRegulations(England&Wales)requirenotificationoftheinstallationofaheatingappliancetotherelevantLocalAuthority

BuildingControlDepartment.From1April2005thiscanbeachievedviaaCompetentPersonsSelfCertificationSchemeasanoptionto

notifyingtheLocalAuthoritydirectly.SimilararrangementswillfollowforScotlandandwillapplyinNorthernIrelandfrom1January2006.

TheHealth&SafetyExecutiveoperatesthe‘GasSafeRegister’,aselfcertificationschemeforgasheatingappliances.

ThesearrangementsrepresentachangefromthesituationwherebycompliancewithBuildingRegulationswasacceptedasbeing

demonstratedbycompletionoftheBenchmarkLogbook(whichwasthenleftonsitewiththecustomer).

WiththeintroductionofSelfCertificationSchemes,theBenchmarkLogbookisbeingwithdrawn.However,asimilardocumentinthe

formofacommissioningchecklistandserviceintervalrecordisincorporatedatthebackoftheseinstructions.

ThiscompanyisamemberoftheBenchmarkinitiativeandfullysupportstheaimsoftheprogramme.Itsaimistoimprovethe

standardsofinstallationandcommissioningofcentralheatingsystemsintheUKandtoencouragetheregularservicingofallcentral

heatingsystemstoensuresafetyandefficiency.

BuildingRegulationsrequirethatinstallationsshouldcomplywithmanufacturer'sinstructions.Itisthereforeimportantthatthe

commissioningchecklistiscompletedbytheinstaller.TherelevantsectionofBuildingRegulationsonlyrelatestodwellings.Therefore

thechecklistonlyappliesiftheapplianceisbeinginstalledinadwellingorsomerelatedstructure.

TheflowchartbelowgivesguidanceforinstallersontheprocessnecessarytoensurecompliancewithBuildingRegulations.

page2

InstallerNotificationGuidelines

page3

Legislation

IMPORTANTInstallation,Commissioning,Service&Repair

Thisappliancemustbeinstalledinaccordancewiththemanufacturer'sinstructionsandtheregulationsinforce.Readtheinstructions

fullybeforeinstallingorusingtheappliance.

InGB,thismustbecarriedoutbyacompetentpersonasstatedintheGasSafety(Installation&Use)Regulations.

Definitionofcompetence:ApersonwhoworksforaGasSaferegisteredcompanyandholdingcurrentcertificatesintherelevantACS

modules,isdeemedcompetent.

InIE,thismustbecarriedoutbyacompetentpersonasstatedinI.S.813"DomesticGasInstallations".

NOTE:Theadditionofanythingthatmayinterferewiththenormaloperationoftheappliancewithoutexpresswrittenpermissionfromthe

manufacturerorhisagentcouldinvalidatetheappliancewarranty.InGBthiscouldalsoinfringetheGasSafety(InstallationandUse)

Regulations.

WarningChecktheinformationonthedataplateiscompatiblewithlocalsupplyconditions.

AllGasSaferegisteredengineerscarryanIDcardwiththeirlicencenumberandaphotograph.Youcancheckyourengineeris

registeredbytelephoning08004085500oronlineatwww.gassaferegister.co.uk

TheboilermeetstherequirementsofStatutoryInstrument"TheBoiler(Efficiency)Regulations1993No3083"andisdeemedtomeet

therequirementsofDirective92/42/EEContheenergyefficiencyrequirementsfornewhotwaterboilersfiredwithliquidorgaseous

fuels:

TypetestforpurposeofRegulation5certifiedby:

NotifiedBody0087.



Product/Productioncertifiedby:

NotifiedBody0086.

ForGB/IEonly.



Thiscompanydeclaresthatnosubstancesharmfultohealtharecontainedintheapplianceorusedduringappliance

manufacture.

TheapplianceissuitableonlyforinstallationinGBandIEandshouldbeinstalledinaccordancewiththerulesinforce,and

onlyusedinasuitablyventilatedlocation.

InGB,theinstallationmustbecarriedoutbyaGasSafeRegisteredInstaller.Itmustbecarriedoutinaccordancewiththerelevant

requirementsofthe:

GasSafety(Installation&Use)Regulations.

TheappropriateBuildingRegulationseitherTheBuildingRegulations,TheBuildingRegulations(Scotland),BuildingRegulations

(NorthernIreland).

TheWaterFittingsRegulationsorWaterByelawsinScotland.

TheCurrentI.E.E.WiringRegulations.

Wherenospecificinstructionsaregiven,referenceshouldbemadetotherelevantBritishStandardCodeofPractice.

InIE,theinstallationmustbecarriedoutbyacompetentPersonandinstalledinaccordancewiththecurrenteditionofI.S.813

'DomesticGasInstallations',thecurrentBuildingRegulationsandreferenceshouldbemadetothecurrentETCIrulesforelectrical

installation.

Allsystemsmustbethoroughlyflushedandtreatedwithinhibitor(seesection6.2).

CodesofPractice,mostrecentversionshouldbeused

InGBthefollowingCodesofPracticeapply:

Standard Scope

BS6891 GasInstallation.

BS5546 Installationofhotwatersuppliesfordomesticpurposes.

BSEN12828 Heatingsystemsinbuildings.

BSEN12831 Heatingsystemsinbuildingscalculationsofload

BSEN14336 Installation&commissioningofwaterbasedheatingsystems.

BS6798 Installationofgasfiredhotwaterboilers.

BS5440Part1 Flues.

BS5440Part2 Ventilation.

BS7074 Expansionvesselsandancillaryequipmentforsealedwatersystems.

BS7593 Treatmentofwaterindomestichotwatercentralheatingsystems.

InIEthefollowingCodesofPracticeapply:

Standard Scope
I.S.813 DomesticGasInstallations.
ThefollowingBSstandardsgivevaluableadditionalinformation;
BS5546 Installationofhotwatersuppliesfordomesticpurposes.
BSEN12828 Heatingsystemsinbuildings.
BSEN12831 Heatingsystemsinbuildingscalculationsofload
BSEN14336 Installation&commissioningofwaterbasedheatingsystems.
BS7074 Expansionvesselsandancillaryequipmentforsealedwatersystems.
BS7593 Treatmentofwaterindomestichotwatercentralheatingsystems.
page4
SafeManualHandling
General
Thefollowingadviceshouldbeadheredto,fromwhenfirsthandlingtheboilertothefinalstagesofinstallation,andalsoduring
maintenance.
Mostinjuriesasaresultofinappropriatehandlingandliftingaretotheback,butallotherpartsofthebodyarevulnerable,particularly
shoulders,armsandhands.Health&SafetyistheresponsibilityofEVERYONE.
Thereisno'safe'limitforonemaneachpersonhasdifferentcapabilities.TheboilershouldbehandledandliftedbyTWOPEOPLE.
Donothandleorliftunlessyoufeelphysicallyable.
WearappropriatePersonalProtectionEquipmente.g.protectivegloves,safetyfootwearetc.
Preparation
Coordinatemovementsknowwhere,andwhen,youarebothgoing.
Minimisethenumberoftimesneededtomovetheboilerplanahead.
Alwaysensurewhenhandlingorliftingtherouteisclearandunobstructed.Ifpossibleavoidsteps,wetorslipperysurfaces,unlitareas
etc.andtakespecialcareonladders/intolofts.
Technique
Whenhandlingorliftingalwaysusesafetechniqueskeepyourbackstraight,bendyourknees.Don'ttwistmoveyourfeet,avoid
bendingforwardsandsidewaysandkeeptheloadasclosetoyourbodyaspossible.
Wherepossibletransporttheboilerusingasacktruckorothersuitabletrolley.
Alwaysgriptheboilerfirmly,andbeforeliftingfeelwheretheweightisconcentratedtoestablishthecentreofgravity,repositioning
yourselfasnecessary.Seesection8.3oftheseinstructionsforrecommendedliftpoints.
Remember
Thecircumstancesofeachinstallationaredifferent.Alwaysassestherisksassociatedwithhandlingandliftingaccordingtothe
individualconditions.
IfatanytimewheninstallingtheboileryoufeelthatyoumayhaveinjuredyourselfSTOP!!DONOT'workthrough'thepainyoumay
causefurtherinjury.
IFINANYDOUBTDONOTHANDLEORLIFTTHEBOILEROBTAINADVICEORASSISTANCEBEFOREPROCEEDING!!
page5
Contents
1.0Introduction
2.0GeneralLayout
3.0ApplianceOperation
4.0TechnicalData
5.0DimensionsandFixings
6.0SystemDetails
7.0SiteRequirements
8.0FlueOptions
9.0PlumeDisplacement

10.0Installation
11.0Electrical
12.0CommissioningtheBoiler
13.0FittingtheOuterCase
14.0ServicingtheBoiler
15.0ChangingComponents
16.0ShortPartsList
17.0FaultFinding
BenchmarkChecklist
page6
1.0Introduction
1.1Description
1.ThePottertonPromaxSLrangearegasfiredroomsealedfanassistedcondensingcentralheatingboilers.
2.ThemaximumoutputofthePottertonPromax12SLis40,330Btu/hr,15SLmodelis52,000Btu/hr,18SLmodelis60,770Btu/hr
and24SLmodelis75,000Btu/hr.Themaximumoutputofthe30SLmodelispresetat75,000Btu/hrbutcanbesetto100,000
Btu/hr(seesection10.8).Allboilersautomaticallyadjusttheiroutputsaccordingtothesystemload.
3.ItisdesignedforuseonNaturalGas(G20).
4.Theboilerissuitableforfullypumpedopenventedcentralheatinganddomestichotwatersystemsandsealedsystems.
5.Alabelgivingdetailsofthemodel,serialnumberandGasCouncilnumberissituatedontherearofthelowerdoorpanel(Fig.1).

Fig.1
6.Theboilerdatabadgeispositionedontheairboxdoor(Fig.2).


Fig.2

7.Theboilerisintendedtobeinstalledinresidential/commercial/lightindustrialE.M.C.environmentsonagovernedmetersupply

only.

8.Theboilermustbeinstalledwithoneofthepurposedesignedfluessuchasthestandardhorizontalfluekit,partno236921.

1.2ImportantInformation

Manmademineralfibre

Somecomponentpartsofthisappliance(insulationpads,gasketsandropeseals)aremanufacturedfrommanmademineral

fibre.

Prolongedorexcessiveexposuretothismaterialmayresultinsomeirritationtotheeyes,skinorrespiratorytract.

Itisadvisabletoweargloveswhenhandlingtheseitems.

Irritantdustwillonlybereleasedfromtheitemsiftheyarebrokenuporsubjectedtosevereabrasion.Intheseinstancesa

suitabledustmaskandgogglesshouldbeworn.

Alwaysthoroughlywashhandsafterinstallation,servicingorchangingcomponents.

Whendisposingofanyitemsmanufacturedfrommanmademineralfibrecaremustbeexercised.

Ifanyirritationoftheeyesorsevereirritationoftheskinisexperiencedseekmedicalattention.

1.3ContentsofPack

Thepackcontains:

Boiler

WallPlate

Template&'QuickFit'Guide

LiteraturePack

FittingsPack

page7

2.0GeneralLayout

2.1Layout(Figs.3,4,5&6)



1. WallPlate

2. FlueElbow

3. HeatExchanger

4. Burner

5. AirBox

6. FanProtectionThermostat

7. FanAssembly

8. CondensateTrap

9. PCBHousingAssembly

10. GasTap

11. Gas/AirRatioValve

12. FlowPipeConnection

13. ReturnPipeConnection

14. FlowTemperatureSafetyThermostatBlack

15. FlowTemperatureThermistorRed

16. FlowSwitch(dryfireprotection)

page8

3.0ApplianceOperation

3.1

1.SwitchedLiveOn:Whentheswitchedliveswitchesoniftheflowtemperatureislessthanthesetpointthenpumpoverrun

occurs.Whentheswitchedliveswitchesoniftheflowtemperatureisgreaterthanthesetpointthenpumpoverrunoccurs.

2.PumpOn:Thepumpisonwhilethefan,sparkgeneratorandgasvalveareoff.After10secondsiftheflowswitchhasmade

thenfanprepurgeoccurs.After10secondsiftheflowswitchhasnotmadethenanticycleoccurs.

3.FanPrePurge:Thepumpandfanareonwhilethesparkgeneratorandgasvalveareoff.After5secondsignitionoccurs.

4.Ignition:Thepump,fan,sparkgeneratorandgasvalveareon.Ifaflameisdetectedthenburneronoccurs.Ifaflameisnot

detectedwithin5secondsandlessthan5ignitionattemptshavebeenmadethenfanpurgeoccurs.Ifaflameisnotdetected

within5secondsand5ignitionattemptshavebeenmadethenignitionlockoutoccurs.

5.BurnerOn:Thepump,fanandgasvalveareonwhilethesparkgeneratorisoff.Flowtemperatureiscontrolledbyvaryingthe

fanspeed(andtherebythegasrate)toachieveoptimumoperation.Iftheflowtemperatureisgreaterthanthesetpointorthe

TRVsallshutdownthenfanpostpurgeoccurs.

6.FanPostPurge:Thepumpandfanareonwhilethesparkgeneratorandgasvalveareoff.After5secondsiftheTRVsarenot

shutdownthenpumpoverrunoccurs.After5secondsiftheTRVsareshutdownthenanticycleoccurs.

7.PumpOverrun:Thepumpisonwhilethefan,sparkgeneratorandgasvalveareoff.After1minuteanticycleoccurs.

8.Anticycle:Thepump,fan,sparkgeneratorandgasvalveareoff.After3minutesiftheflowtemperatureislessthantheset

pointthenpumponoccurs.After3minutesiftheflowtemperatureisgreaterthanthesetpointthenpumpoverrunoccurs.

9.IgnitionLockout:Thepump,fan,sparkgeneratorandgasvalveareoff.Theboilercanonlyberesetbymanuallyusingthereset

button.

page9

4.0TechnicalData

ApplianceType C13 C33 C53

ApplianceCategory CATI2H

HeatInput(Q) (Gross) Max Min

12model kW 13.34 10.2

 Btu/hr 45,518 34,840

15model kW 16.88 10.2

 Btu/hr 57,600 34,840

18model kW 20.18 10.2

 Btu/hr 68,850 34,840

24model kW 24.50 10.2

 Btu/hr 83,600 34,840

30model kW 33.76 10.2

(seenote) Btu/hr 115,200 34,840

HeatOutput(P)

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Potterton Kessel Handbücher

Potterton

Potterton Prorile Prima 30e Benutzerhandbuch

Potterton

Potterton Promax Combi HE Plus A Range Bedienungsanleitung

Potterton

Potterton Ultra 2 Montage- und Wartungsanleitung

Potterton

Potterton assure combi 25 Handbuch

Potterton

Potterton WH 46 Bedienungsanleitung

Potterton

Potterton Avon Two Technische Daten

Potterton

Potterton NXR5i Handbuch

Potterton

Potterton Suprima 30 Kurzanleitung

Potterton

Potterton Statesman 45/50L Bedienungsanleitung

Potterton

Potterton Kingfisher Mf Bedienungsanleitung

Potterton

Potterton Diplomat HE Bedienungsanleitung

Potterton

Potterton Performa 24 Eco HE Montage- und Wartungsanleitung

Potterton

Potterton NXR4 Gebrauchsanweisung

Potterton

Potterton Sirius two FS 50 Handbuch

Potterton

Potterton SIRIUS THREE FS 130 Fehlerbehebungshandbuch

Potterton

Potterton Gold H Range Montage- und Wartungsanleitung

Potterton

Potterton Promax 12 SL Kurzanleitung

Potterton

Potterton PROFILE LPG 100e Benutzerhandbuch

Potterton

Potterton Eurocondense three Betriebsanleitung

Potterton

Potterton SIRIUS FS 50-70 Bedienungsanleitung

Potterton

Potterton Performa System 12e Benutzerhandbuch

Potterton

Potterton Promax HE Store 90 Litres Versionshinweis

Potterton

Potterton PROFILE LPG 100e Benutzerhandbuch

Potterton

Potterton Boiler Bedienungsanleitung

Beliebte Kessel Handbücher anderer Marken

Vaillant

Vaillant uniSTOR VIH SW GB 500 BES Bedienungsanleitung

Radijator

Radijator BIO max 23.1 Bedienungsanleitung

Brunner

Brunner BSV 20 Bedienungsanleitung

Buderus

Buderus Logamax GB062-24 KDE H V2 Bedienungsanleitung

UTICA BOILERS

UTICA BOILERS TriFire Bedienungsanleitung

Joannes

Joannes LADY Series Handbuch

ECR International

ECR International UB90-125 Gebrauchsanweisung

Froling

Froling P4 Pellet 8 - 105 Bedienungsanleitung

Froling

Froling FHG Turbo 3000 Bedienungsanleitung

U.S. Boiler Company

U.S. Boiler Company K2 Bedienungsanleitung

Henrad

Henrad C95 FF Bedienungsanleitung

NeOvo

NeOvo EcoNox EF 36 Bedienungsanleitung

Eco Hometec

Eco Hometec EC 25 COMPACT Bedienungsanleitung

Viessmann

Viessmann VITODENS 200 Leitfaden

Baxi

Baxi Prime 1.24 Bedienungsanleitung

REXNOVA

REXNOVA ISA 20 BITHERMAL Bedienungsanleitung

Radiant

Radiant R2K 55 Handbuch

Worcester

Worcester Greenstar 36LXi Bedienungsanleitung