Powermat PM-IMGTS-210S Bedienungsanleitung
PM0764
USER MANUAL
PLACE IMAGE OF MACHINE HERE
INVERTER SEMI-AUTOMATIC WELDING MACHINE
PM-IMGTS-210S
Synergy
ORIGINAL MANUAL
TABLE OF CONTENTS
TABLE OF CONTENTS ................................................ .................................................. .................................................. .................... 2
WARNING / INFORMATION SYMBOLS .............................................. .................................................. .................... 3
PURPOSE OF THE DEVICE ................................................ .................................................. .......................................... 4
SECURITY................................................. .................................................. .................................................. ......... 5
Welding safety ............................................... .................................................. .................................................. ........... 5
General safety instructions ............................................... .................................................. .................................................. ........... 7
Protection against electric shock .............................................. .................................................. .................................................. .. 8
Electromagnetic field ................................................ .................................................. .................................................. ......................... 8
Pacemakers ................................................ .................................................. .................................................. ...................................... 8
DEVICE DESCRIPTION ................................................ .................................................. .................................................. ......... 9
I Front panel ............................................... .................................................. .................................................. ........................................... 9
II. Front panel cont. + back ................................................ .................................................. .................................................. .......................... 10
MENU AND SETTINGS ............................................... .................................................. .................................................. .... 11
III Menu - selection of welding method ............................................ .................................................. .................................................. ........... 11
IV Menu - gas shield selection (MIG) ......................................... .................................................. .................................................. ............. 11
V Menu - selection of wire diameter ............................................ .................................................. .................................................. .................. 12
IV Menu - gas shield selection (MIG) ......................................... .................................................. .................................................. ............. 12
IV Menu - gas shield selection (MIG) ......................................... .................................................. .................................................. ............. 13
IV Menu - adjustment .............................................. .................................................. .................................................. ................................. 13
IV Menu - LED displays ............................................. .................................................. .................................................. ...................... 13
DESCRIPTION OF MARKINGS ON THE RATING PLATE ............................................. .................................................. ............... 14
TECHNICAL DATA................................................ .................................................. .................................................. ....... 15
GENERAL CONDITIONS OF WORK WITH THE DEVICE ............................................. .................................................. ..................... 15
General thoughts ................................................ .................................................. .................................................. ......................................... 15
Basic activities before starting work ............................................. .................................................. ...................................... 15
Activities during welding ............................................... .................................................. .................................................. ................... 16
Prohibited activities ................................................ .................................................. .................................................. ............................. 16
Basic activities after the end of work ............................................. .................................................. ............................................. 16
Final remarks ................................................ .................................................. .................................................. ...................................... 16
USING THE DEVICE ................................................ .................................................. ................................................ 17
Connecting to the network ............................................... .................................................. .................................................. ................................. 17
Loading the Electrode Wire ............................................... .................................................. .................................................. ............. 17
Connecting the shielding gas ............................................... .................................................. .................................................. ................. 18
MMA welding ............................................... .................................................. .................................................. .......................... 18
Welding with the MIG-MAG method in manual mode .......................................... .................................................. ........................................ 18
TIG-lift welding ............................................. .................................................. .................................................. .......................... 19
BASIC INFORMATION ON WELDING .............................................. .................................................. ..... 20
ELECTRODES WELDING IN PRACTICE .............................................. .................................................. .......................... 20
Electric arc welding ............................................... .................................................. .................................................. ................ 21
Choosing the right electrode ............................................... .................................................. .................................................. ................. 21
Correct welding position ............................................... .................................................. .................................................. ................ 22
Tips on arc ignition .............................................. .................................................. .................................................. ............. 22
Correct arc length ............................................... .................................................. .................................................. ......................... 23
Correct welding speed ............................................... .................................................. .................................................. .............. 23
Welding practice ................................................ .................................................. .................................................. ................................. 23
Practical exercise ................................................ .................................................. .................................................. .............................. 23
Base metals ................................................ .................................................. .................................................. .............................. 24
DEFECTS OF WELDINGS ................................................ .................................................. .................................................. ............... 25
MIG / MAG EDGE PREPARATION ............................................ .................................................. ...... 27
MIG / MAG WELDING TECHNOLOGY .............................................. .................................................. ............... 28
PRACTICAL RECOMMENDATIONS FOR MIG / MAG WELDING ............................................ ........................................... 29
METHODS OF TRANSMITTING METAL IN AN ELECTRIC ARC .............................................. ............................................. thirty
PROTECTIVE GASES ................................................ .................................................. .................................................. ........ thirty
MAINTENANCE AND STORAGE ............................................... .................................................. ............................. 31
Maintenance ................................................. .................................................. .................................................. .......................................... 31
Storage................................................. .................................................. .................................................. .................................... 32
SERVICE ................................................. .................................................. .................................................. ....................... 32
WARRANTY................................................. .................................................. .................................................. ............... 32
Manufacturer warranty exclusions ............................................... .................................................. .................................................. .......... 32
DISPOSAL OF USED DEVICES ............................................... .................................................. .................................. 33
MANUFACTURER'S DATA ................................................ .................................................. .................................................. .... 34
DECLARATION OF CONFORMITY ................................................ .................................................. .............................................. 34
2
WARNING / INFORMATION SYMBOLS
ATTENTION: Before using the device, carefully read the operating manual and safety
recommendations. Keep the instructions.
ATTENTION: A general warning sign draws the attention of each user to general dangers.
It is combined with other cautionary notes or symbols that, if ignored, could result in
personal injury or equipment damage.
ATTENTION: Disconnect the device from the mains before carrying out maintenance and
cleaning.
ATTENTION: Wear protective welding shoes.
ATTENTION: Use a welding shield or helmet.
ATTENTION: Secure the cylinder against falling over.
ATTENTION: Use welding gloves.
ATTENTION: Use a welding cloth.
SIGN OF CROSSED BASKET: Obligation to separate collection of waste equipment and a
ban on throwing it away with other waste. See the section
"DISPOSAL OF USED DEVICES DISPOSAL OF USED DEVICES"
3
PURPOSE OF THE DEVICE
The device is used for welding with any type of electrodes and welding wires. The product referred to in this manual
is an electronically controlled professional synergic semi-automatic welding machine with a "single and double pulse"
function. Designed for manual, electric welding of low-carbon and low-alloy steels, low and high-alloy steels,
aluminum and its alloys, copper and its alloys, brazing, etc. It is also intended for all kinds of welding work in
factories, industrial plants, locksmith workshops, repair shops, etc. .
The electronics of the device are based on IGBT transistors combining the advantages of two types of transistors, the ease of
control of field effect transistors and high breakdown voltage, and the switching speed of bipolar transistors.
The device has a wide range of uses, such as field work and all kinds of repair work inside buildings. It has the
function of synergic welding with single and double pulse, thanks to which it is possible to obtain the highest quality
weld when welding all weldable materials, especially those made of stainless steel and aluminum.
The device is dedicated to professionals who require meeting the highest standards for welding equipment.
Use the semi-automatic machine only for its intended purpose. Any use other than that described in this manual is
not in accordance with the intended use of the device. The user / owner, not the manufacturer, is responsible for any
damage or injuries resulting from improper use. In order to improve its products, the manufacturer reserves the right
to the possibility of differences in the above-mentioned product.
For safety reasons, the device must not be used by children and adolescents under the age of 18 and by people
under the influence of alcohol, drugs or other intoxicants.
Persons who have not read this manual should read it carefully before using the device for the first time.
4
SECURITY
This section deals with the basic safety regulations when working with a semi-automatic welding machine
B SAFETY DURING WELDING
ELECTRIC SHOCK CAN KILL: Welding equipment produces high voltage. Do not touch
the welding gun or connected welding material when the device is plugged in. All elements
forming the welding current circuit can cause electric shock, therefore it should be avoided
to touch them with bare hands and through damp or damaged protective clothing. It is not
allowed to work on wet surfaces or use damaged welding cables. ATTENTION: Removal
of external covers while the device is connected to the network, as well as using the
device with removed covers is prohibited! Welding cables, ground cable, earthing clamp
and welding equipment should be kept in a good technical condition ensuring safe
operation.
ARC RAYS CAN BURN: It is forbidden to look directly at the electric arc with the naked
eyes. Always wear a mask or helmets with an appropriate filter. Protect the bystanders
with the use of non-flammable, radiation-absorbing screens. Protect the exposed parts of
the body with suitable protective clothing made of non-flammable material.
FUMES AND GASES CAN BE DANGEROUS: The welding process produces
harmful fumes and gases that are hazardous to health. Avoid breathing these
vapors and gases. The workplace should be adequately ventilated and equipped
with a ventilation exhaust. Do not weld in closed rooms. The surfaces of the
components to be welded should be free of chemical contamination, such as
degreasing substances (solvents), which decompose during welding, producing
toxic gases.
ATTENTION: Disconnect the device from the mains before carrying out maintenance and
cleaning.
SPARKS CAN CAUSE A FIRE: Welding sparks can cause fire, explosion, and
burns to bare skin. When welding, wear welding gloves and protective clothing.
Remove or contain all flammable materials and substances from the workplace.
Do not weld closed containers or tanks containing flammable liquids. Such
containers or tanks should be rinsed before welding in order to remove flammable
liquids. Do not weld in the vicinity of flammable gases, vapors or liquids. Fire
fighting equipment (blankets
5
fire extinguishers and dry powder or snow extinguishers) should be located near the
workplace in a visible and easily accessible place.
ELECTRICAL POWER: Disconnect the mains power supply before starting any work or
repairs on the device. Check welding cables regularly. If any damage to the wire or
insulation is noticed, they should be removed immediately. Welding cables must not be
crushed, touch sharp edges or hot objects.
WELDED MATERIALS CAN BURN: Never touch welded parts with unsecured body
parts. Welding gloves and tongs should always be used when touching and moving the
workpiece.
NOISE CAN DAMAGE HEARING: Noise from some processes or devices can damage
your hearing. Hearing protection should be worn in situations of increased noise level.
FIRE OR EXPLOSION: Do not operate the device near flammable substances. Make sure
that the electrical network is properly adapted to work with the welder. Electrical overload
may cause fire.
A FALLING DEVICE CAN BE DANGEROUS: Use the transport handle to carry
the device. All devices suitable for lifting the device must have adequate lifting
capacity and a stable hitch. If the equipment is moved with a forklift truck, the forks
must be long enough to protrude beyond the equipment.
OVERLOADING MAY CAUSE OVERHEATING: Do not extend welding cycles,
allow the machine to cool down between welding cycles. If the device overheats,
shorten the welding cycle time or reduce the welding current.
STATIC DISCHARGE CAN DAMAGE THE PRINT CIRCUIT:
You must wear a grounding wrist strap before touching the printed circuit boards
and electrical system parts. Use anti-static packaging to store and transport
electrical system components.
READ INSTRUCTIONS FOR USE: Read the operating instructions carefully and
follow the information contained therein. The manufacturer is not liable for any
damage caused by non-compliance with the guidelines in this manual.
6
HIGH FREQUENCY RADIATION: Radiation
radio signals, alarm systems, computer operation, and communication equipment
may be disrupted. The user is obliged to make sure that a qualified electrician
corrects problems resulting from the disruption of the electrical system. The
electrical installation must be checked and maintained regularly. Use grounding,
shielding, and surge protection measures to minimize possible interference.
ARC WELDING CAN CAUSE INTERFERENCE: Electromagnetic energy can
interfere with the operation of electronic equipment such as computers and
computer controlled devices. Make sure that the equipment and devices around
the welding machine are electromagnetically compatible. To minimize the
possibility of interference, keep the welding cables close together and as close to
the ground as possible. In the case of electrical devices sensitive to disturbances,
the welding site should not be closer than 100m. The device must be connected
and grounded in accordance with this manual. If the interference persists, the user
must take additional measures such as changing the workplace, using shielded
cables, line filters or securing the workplace.
General safety instructions
Before you start working with this device, familiarize yourself with all the controls. Practice handling
the device and ask a professional to explain its functions, operation and techniques. Make sure that
in the event of a malfunction you can turn the device off immediately. Improper use of the device
can lead to serious injuries.
Protective devices and personal protective equipment are intended to protect your own health and the health of
third parties and to ensure that the device works properly.
• Use only spare parts and accessories supplied and recommended by the manufacturer.
Never take hold of the machine by the knives or hold it by the machine with the protective shield. Do not
carry a connected device with your finger on the on / off switch. Disconnect the plug from the mains when
you are not using the device, want to transport it or leave it unattended, and when you check or clean it.
Do not try to repair the device yourself, unless you have the appropriate training to do so. Any work not
described in this manual may only be performed by authorized service centers.
Do not carry the device by the cord. Do not use the cord to pull the plug out of the mains. Protect the cord
from high temperatures, oil and sharp edges.
Do not use the device near flammable liquids or gases. There is a risk of fire or explosion if this is not
followed.
•
•
•
•
•
7
• The user is responsible for accidents or injuries to other people and for any damage to their property.
Store the device in a dry place out of the reach of children.
Please treat your device carefully. Keep the device in such a condition that the head is clean so that it can
work better and safer. Follow the maintenance regulations.
•
•
ABOUT PROTECTION AGAINST ELECTRIC SHOCK
•
•
Make sure that the mains voltage complies with the data on the rating plate.
Before each use, check the device and the power cord with plug for damage. Avoid body contact with
earthed parts (e.g. metal fence, metal pole).
The extension cord connector must be splash-proof, made of rubber or covered with rubber. Use only
extension cords that are suitable for outdoor use and are marked accordingly.
Lay the cord away from the work area and make sure it is behind the operator.
Damaged cables, connectors, plugs and connection cables that do not comply with the regulations may not
be used. If the power cord is damaged or cut, disconnect the power plug immediately.
Do not use the device if the switch cannot be turned on or off. Damaged switches must be replaced by the
customer service center.
Do not overload the device. Only work within the specified power range. Do not use low-power machines for
heavy work. Use your device only for its intended purpose.
•
•
•
•
•
P. ELECTROMAGNETIC OIL
To reduce the build-up of an electromagnetic field in the workplace:
1. Keep the cables close together (they can be twisted or taped).
2. Organize the cables on one side of the operator as far away from him as possible.
3. Do not wrap the cables around your body.
4. Keep the power source and cables as far away from the operator as possible.
5. Connect the welding clamp as close as possible to the weld.
R HEART HEARTS
Consult a doctor before welding or staying in the place of welding. The doctor will explain possible procedures for
contact with the welding device.
8
DEVICE DESCRIPTION
IP FRONT ANEL
DESCRIPTION OF COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
Shielding gas type selection panel (MIG / MAG) Left LED display
Right LED display
Wire diameter selection panel / manual welding selection Gas flow test / wire
feed test button Multifunction button / knob
Parameter selection button (MIG-MAG / MMA) Welding method
selection panel (MIG / MMA / TIG-Lift) Selection panel (non-latched,
latched, VRD)
9
2nd P FRONT ANEL CD. + BACK
DESCRIPTION OF COMPONENTS
10.
11.
12.
13.
14.
15.
16.
Current socket (+)
Polarity reversal cable Current socket
(-)
Welding torch socket (EURO) On / off switch for the
machine
Power cord (230V)
Socket for connecting the gas pipe
10
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