Powermatic 26 Datenblatt

EDP#

0460123

Model 26

MAINTENANCE INSTRUCTIONS

AND

PARTS LIST

Better

Design

.•

:;]-

®Iiii®

McMINNVILLE, TENNESSEE 37110 D AC 615-473-5551

TABLE OF CONTENTS

FOREWORD

...........................

......

...........................

WARRANTY

.......

. . . . .

.................

.....

......

...............

SAFETY:

General

Rules

...................................

................

Specific

Rules

................

........

....

......

............

. 6

Decal

Instruction

...............................................

. 8

SPECIFICATIONS:

~!oDEL

Shaper

....................

.. .. ..

.......

QUILL SLIDE:

Schematic

.........

....................

...........

RECEIVING

THE

SHAPER:

................................................

Installation

.........................................

...

....

. . 11

Belt

Tension

..................................

.................

Electrical

...........................

.............

.......

. . 11

Inspection

..............................

................

. 12

Exhaust

System

............

..........

..............

...........

SHAPER

ADJUSTMENTS:

Squaring

The

Fence

...

........

, . "

..............................

Spindle

Replacement

.......................................

.....

Spindle

Assembly

Removal

......

.....

.......................

...

Replacing

The

Cutters

..............

............................

Quill

Slide

Adjustment

.....................

......

.............

Changing

Speeds

...............

..............

..................

~1iter

Gauge

Adjustment

..........

.........

........

Fence

Assembly

Removal

...........................

. .

...........

Before

Operating

.....................................

.........

PARTS

LIST:

Stand

And

Table

........................

. . .

......

...

. . . 16

PARTS:

Exploded

View

.....

.....................

...

. .

...

.........

PARTS

LIST:

Body

Assembly

..............

...................

...

....

PARTS:

Exploded

View

.......................................

......

. . 19

3/4

INCH

SPINDLE

ASSENBLY

.. ..

.......

...........

.........

.....

...

INCH

SPINDLE

ASSEMBLy

.............................

......

INTERCHANGEABLE

SPINDLE

ASSEMBLy

................

. . .

..................

SPINDLE ASSEMBLIES:

Shank

Arbors,

Wrenches

....

...

................

GUARD:

Safety

Ring

And

Parts

List

........

...........

. . .

............

MITER

GAUGE:

(Optional)

and

Parts

List

.....................

......

GUIDE

ASSEMBLY,

Hold

Down:

(Optional)

And

Parts

List

.................

NOTES

................................................................

ELECTRICAL:

Parts

List

.................................

............

ELECTRICAL:

Schematic

.......................................

....

PREVENTIVE

MAINTENANCE

CHECK

LIST

....................................

NOTES

....

....................................

..........

...........

FOREWORD

This

manual

has

been

prepared

for

the

owner

and

those

respon-

sible

for

the

operation

Powermatic

Model

Shapero

Its

purpose,

aside

from

machine

operation,

promote

safety

through

the

use

accepted

correct

operating

and

maintenance

procedures.

Read

the

safety

and

maintenance

instructions

thoroughly

before

operating

servicing

the

machine.

order

obtain

maximum

life

and

efficiency

from

your

Powermatic

shaper

and

aid

operating

and

maintaining

the

shaper

with

safety,

read

this

manual

thoroughly

and

all

instructions

carefully.

The

specifications

put

forth

this

manual

were

effect

the

time

pUblication.

However,

owing

Powermatic's

policy

continuous

improvement,

changes

these

specifica-

tions

may

made

any

time

without

obligation

the

part

POWERMATIC.

The

information

and

recommendations

contained

this

publi-

cation

come

from

sources

believed

reliable

and

represent

the

best

current

practice.

Powermatic

does

not

intend

this

manual

complete

course

instruction

how

use

this

machine

with

safety

and

does

not

guarantee

represent

that

the

information

absolutely

correct

sufficient.

addition,

cannot

assumed

that

all

acceptable

safety

measures

are

listed

that

other

addition-

measures

are

not

needed

under

particular

exceptional

circumstances

conditions.

WARRANTY

POWERMATIC

WARRANTY

Powermatic,

Division

Stanwich

Industries,

Inc.,

Morrison

Road,

McMinnville,

Tennessee

37110

("Powermatic")

warrants

its

authorized

distributors

Powermatic

products

and

the

original

purchasers

for

such

distributors,

all

products

manufactured

Powermatic

free

defects

material

and

workmanship

for

period

twelve

(12)

months

from

the

date

delivery

from

its

authorized

distributors

2000

hours

use,

whichever

occurs

first.

During

said

warranty

period

Powermatic

will,

its

option,

repair

replace

any

product

(or

component

part

thereof

proving

defective

during

said

period.

This

warranty

applies

only

products

which

are

used

accordance

will

all

instructions

operation,

maintenance

and

safety

set

forth

the

catalogs,

manuals,

and

instruction

sets

furnished

Powermatic.

This

warranty

becomes

effective

only

the

accompanying

card

fully

and

properly

completed

and

returned

Powermatic

within

ten

(10)

days

from

date

delivery

the

original

purchaser.

This

warranty

does

not

apply

items

that

would

normally

consumed

require

replacement

due

normal

wear

(blades,

lubricants,

etc.);

electrical

motors

and

components

which

are

warranted

their

manufacturer;

the

costs

removal,

ship-

ment

for

service

and

reinstallation.

Claims

relating

electri-

cal

components

must

taken

the

component

manufacturer's

local

authorized

repair

station

for

$ervice.

This

warranty

null

and

void

the

product

has

been

subjected

(1)

misuse,

abuse

improper

service

storage;

(2)

acci-

dent,

neglect,

damage

other

circumstances

beyond

Powermatic's

control;

(3)

modifications,

disassembly

tampering,

alterations

repairs

outside

Powermatic's

factory

not

authorized

Powermatic;

any

product

not

bearing

its

original

serial

number

plate.

This

warranty

does

not

apply

normal

wear

and

tear,

corrosion,

abrasion,

repairs

required

due

natural

causes

acts

God.

obtain

the

fastest

possible

warranty

service

you

must

first

notify

writing

the

authorized

Powermatic

distributor

from

whom

you

purchased

the

product

specifying

(1)

the

product

catalog

number

and

serial

number,

(2)

the

date

the

product

was

delivered

you

(3)

description

the

problem

for

which

you

seek

warranty

service,

and

(4)

evidence

proof

purchase.

Should

circumstances

prohibit

you

contacting

the

distributor

then

contact

the

Powermatic

factory

directly.

your

claim

covered

this

warranty,

your

Powermatic

distributor

will

provide

you

with

instructions

how

and

where

service

will

provided.

simple

warranty

replacement

repairs,

installa-

tions

instructions

will

provided

allow

correction

customer

personnel.

Powermatic

assumes

responsibility

for

products

which

are

returned

without

its

prior

written

authoriza-

tion.

Powermatic's

obligation

under

this

warranty

shall

exclusively

limited

repairing

replacing

(at

Powermatic's

option)

products

which

are

determined

Powermatic

defec-

tive

upon

delivery,

F.O.B.

(return

freight

paid

customer)

Powermatic's

factory,

and

inspection

Powermatic.

event

shall

Powermatic's

liability

under

this

warranty

exceed

the

purchase

price

paid

for

the

product.

THIS

POWERMATIC'S

SOLE

WRITTEN

WARRANTY.

ANY

AND

ALL

OTHER

WARRANTIES

WHICH

MAY

IMPLIED

LAW,

INCLUDING

ANY

WARRANTIES

FOR

MERCHANTABILITY

FITNESS

FOR

PARTICULAR

PURPOSE,

ARE

HEREBY

LIMITED

THE

DURATION

THIS

WRITTEN

WARRANTY.

POWERMATIC

SHALL

NOT

LIABLE

FOR

ANY

LOSS,

DAMAGE,

EXPENSES

DIRECTLY

INDIRECTLY

THE

USE

ITS

PRODUCTS

FROM

ANY

OTHER

CAUSE

FOR

CONSEQUENTIAL

DAMAGES

(INCLUDING

WITHOUT

LIMITATION,

LOSS

OF TIME, INCONVENIENCE,

AND

LOSS

PRODUCTION).

THE

WARRANTY

CONTAINED

HEREIN

MAY

NOT

MODIFIED

AND

OTHER

WARRANTY,

EXPRESS

IMPLIED,

SHALL

MADE

BEHALF

POWERMATIC.

SAFETY: General Rules

• READ

THE

MANUAL

Read,

Understand,

and

the

safety

and

maintenance

instruc-

tions

found

this

manual.

Know

the

limitations

and

hazards

associated

with

the

shapero

• WORK AREA

Keep

the

floor

around

the

machine

clean

and

free

scrap

material,

saw

dust,

oil

grease

minimize

the

danger

tripping

slipping.

POWERMATIC

recom-

mends

the

use

anti-skid

strips

for

the

operator.

Provide

ample

unobstructed

floor

area

around

the

machine

for

free

flow

stock

from

the

infeed

the

outfeed

side

the

cutter.

Mark

off

the

machine

area,

and

make

sure

well

lighted

with

proper

exhaust

system

minimize

dust.

•

ELECTRICAL

GROUNDING

Your

machine

must

electrically

grounded.

cord

and

plug

are

used,

make

certain

the

grounding

lug

connects

suitable

ground.

the

grounding

procedure

indicated

the

National

Electric

Code.

Keep

power

tools

dry

areas

free

from

moisture.

• PROTECTION

Take

every

precaution

protect

yourself,

others

around

you,

and

the

machine

itself

from

improper

use.

• CARELESS ACTS

Give

the

work

you

are

doing

your

undi-

vided

attention.

Looking

around,

talking

someone,

and

horseplay

are

careless

acts

that

can

result

serious

injury.

•

NOT OVER·REACH

Maintain

balanced

stance

and

keep

your

body

under

control

all

times.

not

overreach

use

excessive

force

perform

any

operation.

•

EYES

Always

wear

approved

safety

goggles,

glasses,

face

shield

when

operating

the

shapero

There

are

excep-

tions

this

rule.

•

DRESS

CODE

not

wear

loose

clothing,

neckties,

jewelry,

gloves

that

can

get

caught

moving

parts.

Confine

long

hair.

Keep

sleeves

above

the

elbow.

•

GUARDS

sure

shaper

guard,

feather-boards,

hold-

downs,

and

specially

designed

devices

are

used

whenever

possible.

the

guard

must

removed

for

any

operation,

make

sure

replaced

immediately

following

completion

that

operation.

•

HOUSEKEEPING

Before

turning

machine,

remove

all

extra

equipment

such

keys,

wrenches,

scrap,

and

cleaning

rags

away

from

the

shapero

Keep

the

area

around

machine

clean

and

free

sawdust

minimize

danger

slipping.

•

POWER

Before

connecting

power

the

shaper,

make

sure

the

start

switch

the

"0"

position.

•

POWER

OFF

Make

sure

the

shaper

unplugged

electrically

disconnected

and

locked

out

before

performing

maintenance,

changing

cutters,

service

work.

SAFETY: Specific Rules

•

READ

THE MANUAL Know

the

limitations

and

hazards

using

the

shapero

One

SAFETY

rule

decal

and

one

DANGER

decal

(p.8)

are

placed

each

machine

reminders

good

safety

practice.

• SHORT STOCK

Never

shape

stock

less

than

inches

length

without

special

fix-

tures.

Where

practical,

shape

longer

stock

and

cut

size.

•

INCH RULE When

shap-

ing,

never

allow

your

hands

come

closer

than

inches

the

cutters.

• HAND SAFETY

Never

pass

the

hands

directly

over,

front

of,

the

cutters.

one

hand

approaches

the

inch

radius

point,

remove

(or

the

push

stick)

arc

motion

and

reposition

hands

inches

beyond

the

cutters

(Fig.

1).

FIGURE 1

feed•

"\'

:..

.......

~rrlove

hands

arc away

from

cutters

• BLIND CUT When

blind

cutting,

the

workpiece

positioned

top

the

template.

This

keeps

the

cutter(s)

cutting

only

the

underside

the

workpiece

and

providing

"distance"

guard

for

the

operator.

• STOCK FEED

Feed

stock

opposite

the

direction

the

cutter

rotation

(p.lS).

Never

back

stock

out

the

cutter

once

the

cut

has

been

started.

Instead,

pull

the

stock

straight

back

away

from

cutter

and

begin

the

cut

again

(Fig.

2).

FIGURE 2

feed

~/7Z/ZZl~

~pvzL'zL:2ll.2%L

--,

I I

_____________

pull stock

straight back

• CUTTER CLEARANCE

With

the

power

disconnected,

always

revolve

the

spindle

hand

with

any

new

set-up

insure

proper

clearance

with

the

cutters.

the

same

time,

check

sure

the

cutterhead

turning

the

correct

direction.

• GUIDE PIN

Whenever

possible,

use

guide

when

performing

pattern

shaping

and

collar

shaping

operations.

• TOOL MAINTENANCE

Clean

and

sharp

tools

give

safer

and

better

performance.

Dull

tools

can

cause

kickbacks

and

exces-

sive

chatter.

Before

making

cut,

always

check

the

condition

and

adjustment

the

tools.

Never

use

tool

that

not

balanced

and

rated

for

the

selected

RPM.

• SAFETY LOCK WASHER

Never

operate

the

shaper

without

the

safety

locking

keyed

washer

located

immediately

under

the

spindle

nut

(Fig.3).

This

washer

prevents

the

nut

from

coming

loose

when

the

spindle

run

counter

clockwise

direction.

not

substitute

any

other

type

washer

place

the

safety

lock

washer.

FIGURE 3

safety

locking

washer

spacer

spindle

nut

cutter

• SPINDLE SPEED Do

not

operate

tools

speeds

higher

than

rated

the

manufacturer.

• CUTTER SELECTION

Use

only

those

cutters

designed

used

the

machine,

and

mount

only

safety

type

cutters

the

shaper

spindle.

• STOCK CONDITION

The

danger

kicked

back

stock

can

occur

when

the

stock

has

knots,

holes,

foreign

objects

such

nails.

Warped

in-wind

stock

should

first

jointed

one

surface

before

attempt-

ing

use

the

shapero

• JOB COMPLETION

The

operator

should

never

leave

his

work

station

for

any

reason

without

turning

off

the

shaper

and

waiting

for

the

spindle

come

complete

stop.

When

the

operation

complete

should

clean

the

shaper

and

work

area.

Never

clean

the

shaper

with

the

power

"ON"

and

never

use

the

hands

clear

sawdust

and

debris-

use

brush.

• DO

NOT

REACH

over

shapero

There

danger

kickback

which

can

pull

the

hand

back

into

the

cutter.

Use

push

sticks

assist

pushing

the

work

through.

FIGURE 4

•

MISUSE

not

use

this

shaper

for

other

than

its

intended

use.

used

for

other

purposes,

POWERMATIC

disclaims

any

real

implied

warranty

and

holds

itself

harmless

for

any

injury

which

may

result

from

that

use.

• REPLACEMENT PARTS

Use

only

POWERMATIC

factory

authorized

replacement

parts

and

accessories;

otherwise,

the

shaper

warranty

and

guarantee

will

null

and

void.

SAFETY: Decal Instruction

FIGURE 5

SAFETY

RULES

CAREFULLY

READ

INSTlWCTlON

MANUAL

BEFORE

OPERATING

MACHINE.

NOT

OP£RATE

WITHOUT

ALL

GUARDS

AND

COVERS

POSITION.

SURE

MACHINE

ELECTRICALLY

GROUNDED

REMOVE

FASTEN

LOOSE

ARTICLES

CLOTHING

SUCH

NECKTIES,

ETC.

CONFINE

HAIR

REMOVE

JEWELRY

SUCH

FINGER

RINGS

WATCHES

BRACELETS,

ETC.

USE

SAFETY

FACE

SHIELD,

GOGGLES

GLASSES

PROTECT

EYES

AND

OTHER

PERSONAL

SAFETY

EQUIPMENT

REQUIRED

STOP

MACHINE

BEFORE

MAKING

AOJUSTMENTS

CLEANING

CHIPS

FROM

WORK

AREA

KEEP

THE

flOOR

AROUNO

THE

MACHINE

CLEAN

ANO

FREE

FROM

SCRAPS

SAWDUST,

OIL

GREASE

MINIMIZE

THE

DANGER

SLIPPING.

3330283

TURN

CUTTER

WHILE

THE

RAISED

AND

LOWERED

POSITIONS

HAND

CHECK

FOR

INTERFERENCE.

MAKE

SURE

CUTTER

FREE

FROM

INTERFERENCE

WITH

MACHINE

BEFORE

CONNECTING

ELECTRICAL

POWER

MOTOR

AVOID

PERSONAL

INJURY.

3408224

SPECIFICATIONS: Model

Shaper

FIGURE 6

c c

+----G~

~---

E--------~

A B c D E F G H K

in.

mm.

711

749 965 864

762

546 597 305

260

Table size with standard extensions

.................

29·7/8"

28"

Table extension

....

...

.........

...

........

8-3/8"

28"

.............

758.825mm x 601 .2mm

.............

212.725mm x 601.2mm

Table height from floor

................................

34"

Spindle opening, diameter.

....

.....

...

5·1/2",4",2·3/4"

1·3/4"

.......................

673,6mm

139.7mm, 101.6mm, 69.85mm & 21.175mm

Spindles available

Interchangeable type, diameter.

....

.....

......

/2"

& 3

/4"

Stub spindle, pilot diameter

....

....................

/2"

Solid spindle type, diameter

.....

...........

.......

...

............

7.9375mm, 12.7 & 17mm

........................

12.7mm

........................

25.4mm

Spindle capacity under nut:

solid

....................................

4·7/8"

.....................

123.825mm

3/4"

Interchangeable

..............................

/2"

Interchangeable

...........

................

2·1/4"

........................

76.2mm

.................

.....

57.15mm

Spindle travel

.......................................

Spindle speed

RPM

..........................

7,000 & 10,000

Tablecounte(bore

.......................

7"dia.x

11/16"deep

Fence size each side

.........................

3·3/4"

12·3/8"

Weight, domestic boxed with 2hp motor

..............

450

Ibs.

app.

....................

...

76.2mm

.........

.....

7,000 & 10,000

RPM

.........

177.8 dia. x 17.4625mm deep

................

94.25 x 314.325mm

. .

...

. .

.........

204.12kg app.

The above specifications, dimensions and design characteristics are subject

change

without

notice.

WARNING: DO NOT EQUIP

USE THIS JOINTER WITH A MOTOR LARGER THAN 5HORSEPOWER

AT 3600 R.P.M.

OPERATE THE CUTTERHEAD IN EXCESS

OF10,OOOR.P.M.

USE

A LARGER

HORSEPOWER MOTOR

HIGHER CUTTERHEAD SPEED VOIDS THE WARRANTY

AND

POWER·

MATIC HOLDS ITSELF HARMLESS FOR ANY INJURY WHICH MAY RESULT,

QUILL SLIDE: Schematic

FIGURE 7

CUTTER

QUILL

MOTOR

BASE

PINION

SHAFT

HANDWHEEL

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