PowerTech 6105HF Bedienungsanleitung
P
OWER
T
ECH
10.5 L & 12.5 L
Diesel Engines
Base Engine
TECHNICAL MANUAL
P
OWER
T
ECH
10.5 L & 12.5 L Diesel
Engines—Base Engine
CTM100 06APR04 (ENGLISH)
For complete service information also see:
P
OWER
T
ECH
10.5 L & 12.5 L Diesel
Engines—Delphi/Lucas Electronic Fuel
Systems With Delphi/Lucas EUIs
.................................... CTM115
P
OWER
T
ECH
10.5 L & 12.5 L Diesel
Engines—Level 6 Electronic Fuel Systems
With Delphi/Lucas EUIs................. CTM188
OEM Engine Accessories ...... CTM67 (English Only)
Alternators and Starter Motors........... CTM77
John Deere Power Systems
LITHO IN U.S.A.
Introduction
RG,RG34710,1 –19–11OCT00–1/1
Forward
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
This manual (CTM100) covers only the base engine. It
is one of three volumes on 10.5 L and 12.5 L engines.
The following two companion manuals cover electronic
fuel system repair, operation and diagnostics:
•CTM115—Delphi/Lucas Electronic Fuel Systems
With Delphi/Lucas EUIs
•CTM188—Level 6 Electronic Fuel Systems With
Delphi/Lucas EUIs
CTM115 and CTM188 will cover fuel system repair,
formerly included in CTM100, Groups 35 and 36.
Other manuals will be added in the future to provide
added information on new electronic fuel systems.
A complete set of all three manuals covering the 10.5
L and 12.5 L engines can be procured by ordering
CTM650 Binder Set.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
This is the safety-alert symbol. When you see this
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Use this component technical manual in conjunction
with the machine technical manual. An application
listing in Section 01, Group 001 identifies
product-model/component type-model relationship.
Information is organized in sections and groups for the
various components requiring service instruction. At
the end of this manual are summary listings of all
applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
Before beginning repair on an engine, clean the engine
and mount on a repair stand. (See Section 2, Group
010.)
This manual contains SI Metric units of measure
followed immediately by the U.S. customary units of
measure. Most hardware on these engines is metric.
Some components of this engine may be serviced
without removing the engine from the machine. Refer
to the specific machine technical manual for
information on this and for engine removal and
installation procedures.
Read each block of material completely before
performing service to check for differences in
procedures or specifications. Follow only the
procedures that apply to the engine model number you
are working on. If only one procedure is given, that
procedure applies to all the engines in the manual.
CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects and other reproductive harm.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=2
Introduction
OUO1004,0000BBC –19–11OCT00–1/2
John Deere Dealers
The changes listed below make your CTM obsolete.
Repair, operation and diagnostics on 10.5 L and 12.5
L diesel engines is now covered in three manuals.
Fuel system repair has been removed from CTM100
and incorporated into its two companion manuals.
Discard CTM100 dated 20MAR01 and replace with
the following new manuals.
•CTM100—10.5 L and 12.5 L Diesel Engines—Base
Engine
•CTM115—10.5 L and 12.5 L Diesel Engines—
Delphi/Lucas Electronic Fuel Systems With
Delphi/Lucas EUIs
•CTM188—10.5 L and 12.5 L Diesel Engines—Level
6 Electronic Fuel Systems With Delphi/Lucas EUIs
Also, copy these pages listing changes and route
through your Service Department.
SECTION 01, GROUP 000 (Safety)
•Updated safety information.
SECTION 01, GROUP 001 (Engine Identification
and Applications)
•Updated engine model designation chart.
•Updated engine application charts.
SECTION 01, GROUP 002 (Fuels, Lubricants and
Coolants)
•Revised diesel/bio-diesel fuel guidelines and
specifications.
•Revised diesel engine oil guidelines.
•Revised oilscan and coolscan guidelines.
•Revised diesel engine coolant guidelines.
SECTION 02, GROUP 010 (Engine Rebuild)
•Added new engine front lift strap.
•Revised engine disassembly sequence.
•Revised engine assembly sequence.
SECTION 02, GROUP 020 (Cylinder Head and
Valves)
•Revised procedure for adjusting valves and injector
preload.
•Revised procedure for repair of crankcase ventilation
assembly.
•Revised valve guide specifications.
•Revised procedure for installation of rocker arm
assembly.
SECTION 02, GROUP 030 (Cylinder Block, Liners,
Pistons and Rods)
•Revised procedure for connecting rod inspection.
SECTION 02, GROUP 040 (Crankshaft, Main
Bearings and Flywheel)
•Revised procedure for installing timing gear cover.
•Revised procedure for checking flywheel housing
face runout.
SECTION 02, GROUP 050 (Camshaft and Timing
Gear Train)
•Revised procedure for adjusting front timing gear
backlash.
SECTION 02, GROUP 060 (Lubrication System)
•Added torque specifications for remote filter lines.
•Revised procedure for installation of oil pump.
•Revised specifications for oil pan cap screw torque.
SECTION 02, GROUP 070 (Cooling System)
•Revised procedure for replacement of fan drive
bearings.
•Revised procedure for replacement of belt
tensioners.
•Revised procedures for removal and installation of
thermostats.
SECTION 02, GROUP 080 (Air Intake and Exhaust
System)
•Added new information for extending turbocharger
life.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=3
Introduction
OUO1004,0000BBC –19–11OCT00–2/2
SECTION 02—GROUP 090 and 091(Fuel System)
NOTE: Repair procedures for fuel systems has been
moved to the following manuals:
•CTM115—Delphi/Lucas Electronic Fuel Systems
With Delphi/Lucas EUIs, Section 02, Group 090
•CTM188—Level 6 Electronic Fuel Systems With
Delphi/Lucas EUIs, Section 02, Group 090 (Dual
Rail System) and Group 091 (Single Rail System)
Later Tier II 12.5 L engines with dual- or single-rail fuel
systems are covered in CTM188.
SECTION 02—GROUP 100 (Starting and Charging
Systems)
•Updated torque specifications for alternator mounting
hardware.
SECTION 02—GROUP 110 (Electrical Engine
Control)
NOTE: Repair procedures for electrical engine control
components has been moved to section 02,
group 110 of the following manuals:
•CTM115—Delphi/Lucas Electronic Fuel Systems
With Delphi/Lucas EUIs
•CTM188—Level 6 Electronic Fuel Systems With
Delphi/Lucas EUIs
SECTION 03—GROUP 120 (Base Engine Operation)
•Base engine theory of operation is covered in this
section/group.
NOTE: Fuel system theory of operation has been
moved to Section 03, Group 130 of the
following manuals:
•
CTM115—Delphi/Lucas Electronic Fuel
Systems With Delphi/Lucas EUIs
•
CTM188—Level 6 Electronic Fuel Systems
With Delphi/Lucas EUIs
SECTION 04—GROUP 150 (Observable Diagnostics
and Tests)
•Base engine observable tests and diagnostics are
covered in this section/group.
NOTE: Fuel system testing and diagnostics has been
moved to Section 04, Group 150 in two other
technical manuals: CTM115—Delphi/Lucas
Electronic Fuel Systems With Delphi/Lucas
EUIs and CTM188—Level 6 Electronic Fuel
Systems With Delphi/Lucas EUIs.
SECTION 5 (Tools and Other Materials)
•All essential tools, service tools, dealer fabricated
tools and other materials listed throughout this
manual are consolidated in this section for ease of
reference.
SECTION 6 (Specifications)
•All repair, test and diagnostic specifications listed
throughout this manual are consolidated in this
section for ease of reference.
•Updated dynamometer test specifications.
•Updated intake manifold pressure specifications.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=4
Introduction
RG,RG34710,3 –19–06NOV00–1/1
POWERTECH
6105HF and 6125HF Engines
RG9030 –UN–21MAY98
Right Side View (Early Engine)
RG9031 –UN–21MAY98
Left Side View (Early Engine)
RG9032 –UN–21MAY98
3/4 Right Front View (Early Engine)
RG9033 –UN–21MAY98
3/4 Left Front View (Early Engine)
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=5
Introduction
DPSG,OUO1004,915 –19–16NOV00–1/1
POWERTECH
6105HF and 6125HF Engines—Continued
RG11174 –UN–20NOV00
3/4 Right Rear View (Early Engine)
RG11175 –UN–20NOV00
3/4 Left Rear View (Early Engine)
RG11171A –UN–03NOV00
Right Side View Later Engine S.N. (30000— )
RG11172A –UN–04DEC00
3/4 Right Front View Later Engine S.N. (30000— )
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=6
Introduction
RG,RG34710,3A –19–30SEP97–1/1
POWERTECH
6105HRW and 6125HRW Engines
RG8222 –UN–21MAY98
Right Side View
RG8221 –UN–21MAY98
Left Side View
RG8223 –UN–21MAY98
3/4 Right Front View
RG8224 –UN–21MAY98
3/4 Left Front View
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=7
Introduction
DPSG,OUO1004,916 –19–30JUN99–1/1
POWERTECH
6105HRW and 6125HRW Engines—Continued
RG8220 –UN–21MAY98
3/4 Right Rear View
RG8219 –UN–21MAY98
3/4 Left Rear View
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=8
Introduction
RG,RG34710,5 –19–30SEP97–1/1
POWERTECH
6105ADW Engine
RG8454 –UN–21MAY98
Right Side View (Early Engine)
RG8448 –UN–21MAY98
3/4 Left Front View (Early Engine)
RG8453 –UN–21MAY98
3/4 Right Rear View (Early Engine)
RG8451 –UN–21MAY98
3/4 Left Rear View (Early Engine)
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=9
Introduction
OUO1080,000028D –19–27AUG02–1/1
POWERTECH
6105ADW Engine—Continued
RG11171A –UN–03NOV00
Right Side View Later Engines S.N. (30000—)
RG11172A –UN–04DEC00
Right Front View Later Engines S.N. (30000—)
P
OWER
T
ECH
is a registered trademark of Deere & Company.
CTM100 (06APR04) P
OWER
T
ECH
10.5 L & 12.5 L Diesel Engines
040604
PN=10
Dieses Handbuch passt für folgende Modelle
5
Inhaltsverzeichnis
Andere PowerTech Motor Handbücher
