PowerTek V Series Handbuch

11-13-08

V/VS SERIES LOGSPLITTERS POWERTEK

Models 516 V/516 V-H/825 V/825 V-H/

516 VS/516 VS-H/825 VS/825 VS-H

Operation & Maintenance Manual

PowerTek Inc.

P.O. Box 3

Lebanon, In. 46052

1-877-769-7835

TABLE OF CONTENTS POWERTEK

ASSEMBLY INSTRUCTIONS…………………………………………………………...….2, 3

DO BE CAREFUL……………………………………………………………………………….4

PARTS LIST V-SERIES………………………………………………………………………...5

PARTS BREAKDOWN V-SERIES…………………………………………………………….6

PARTS LIST VS-SERIES……………………………………………………………………….7

PARTS BREAKDOWN VS-SERIES…………………………………………………………...8

GETTING STARTED…………………………………………………………………………...9

GENERAL DESCRIPTION………...…………………………………………………….9

LOG SPLITTER PREPERATION………………………………………………………..9

SAFETY…………………………………………………………………………….……….10-12

TRAINING………………………………………………………………………………10

PREPARATION……………………………………………………………………...….11

TRANSPORTATION……………………………………………………………………11

OPERATION…………………………………………………………………………….11

MAINTENANCE AND STORAGE…………………………………………………….12

LUBRICATION & FUEL……………………………………………………………….…13-14

MAINTENANCE SCHEDULE………………………………………………………………..13

CONTROLS…………………………………………………………………………………….14

OWNERS INFORMATION…………………………………………………….……………..15

WARRANTY………………………………………………………………………………..16-17

ASSEMBLY INSTRUCTIONS POWERTEK

PowerTek Inc. - Vertical LOG SPLITTERS

Shipped Partially Assembled

OWNER/OPERATOR'S INFORMATION FOR POWERTEK

LOG SPLITTER RESPONSIBILITY

IT IS THE OPERATORS RESPONSIBILITY TO:

1. Carefully read and understand the entire Operation & Maintenance Manual along with the

Assembly Instructions.

2. Be certain that all assembly procedures are followed as described in the following Assembly

Instructions.

3. Fill equipment with the proper fluids before starting as described in the Operation &

Maintenance Manual and the engine manufacturer's manual.

4. Operate the log splitter according to the safe operating procedures as spelled out in the

Operation & Maintenance Manual and these Assembly Instructions.

5. Perform all required maintenance as directed in the Operation & Maintenance Manual, the

engine manufacturer's manual, and these Assembly Instructions.

UNPACKING LOOSE PARTS:

Using care, remove the cover and sides from the pallet. The log splitter assemblies and parts

are secured with bands. Carefully cut the bands. Remove all parts from the skid and layout in a

clear unobstructed working area. Use the parts list below to assure all parts are accounted for. Do

not discard packing material until assembly is complete to insure that no required parts are

accidentally discarded.

Tools required: Adjustable wrench and socket set.

ASSEMBLY:

This unit must be assembled before use. Care must be taken in assembly to insure the proper

Functioning and reliability of the unit. Assembly must be done in a dry and clean area.

1. Attach Hitch Tongue Assembly (51604), to Motor Axle Plate Assembly (51614), with (4)

3/8-16 x 3-1/2 Hex Head Bolts, 3/8-16 Hex lock Nut, and 3/8 Flat Washer. Tighten.

2. Lift frame and attach wheel assemblies. Move from crate.

3. Lift cylinder end of beam to vertical position and back platform unit to beam. Slide pin thru

then lower beam to horizontal position.

5. Attach (2) color coded hoses to top of valve. Attach reservoir hose (1 ½”) to pump and

tighten clamps.

6. Fill Hydraulic Reservoir with Dextron III Automatic Transmission Fluid. (Approximately 3

gal.)

7. Fill engine with proper amount and type of motor oil. See Operation & Maintenance Manual

for further details.

8. Start engine and cycle Ram to full extent & return to fill cylinder. Refill Hyd. Reservoir.

ASSEMBLY INSTRUCTIONS (CONTINUED) POWERTEK

BEFORE EACH USE DO THE FOLLOWING:

1. Make sure all bolts, fittings, and hoses are tight. If fittings are not tight, log splitter

will not function properly.

2. Make sure you have read the all safety and start up procedures in the Operation and

Maintenance Manual.

3. Make sure that Dextron III or equivalent hydraulic oil is used in the hydraulic system

before starting the engine.

4. Check for oil leaks on initial start-up. Repair any hydraulic lines, as necessary.

5. Double check oil levels in engine and hydraulic system before splitting your wood.

6. While towing, obey all local and state laws.

7. If towing over the road, make sure that the fuel shut off is in the off position on the engine

gas tank.

SERVICE TIPS

1. To clean the hydraulic screens (drain tank before removing screen) remove the screen from

the reservoir and clean in a petroleum-based solvent. Clean inside of tank, air-dry screen

and replace in reservoir. Tighten.

2. To drain hydraulic tank, remove 1/2" x 15” hose from valve and drain the contents into a

container. To drain cylinder, remove the 1/2" x 54" and 1/2" x 42" hose from the valve.

Point hoses into a container and manually pull cylinder forward until all fluid is expelled.

Re-attach hoses and tighten. Refill with fresh fluid. See page 11 of this Operation &

Maintenance Manual for frequency of fluid change and type of fluid to be used. Dispose of

all used fluids according to local, state and Federal environmental regulations.

DO BE CAREFUL POWERTEK

! CAUTION

DO NOT OPERATE THIS LOG SPLITTER UNTIL YOU HAVE AND UNDERSTAND THE OPERATING

AND SAFEY INSTRUCTIONS. FAILURE TO READ AND FOLLOW OPERATING INSTRUCTIONS CAN

RESUST IN SERIOUS INJURY OR DEATH TO YOURSELF AND/OR OTHERS

DO MAKE SURE THAT ANYONE WHO OPERATES THIS

SPLITTER READS AND UNDERSTANDS ALL OPERATING

INSTRUCTIONS AS TO ITS PROPER USE AND OPERATION

AS WELL AS ALL SAFETY INSTRUCTIONS.

DO KEEP YOUR WORK AREA CLEAN. DON'T LEAVE WOOD

LAYING AROUND THAT YOU COULD STUMBLE OVER.

DO KEEP HANDS AND FEET CLEAR OF SPLITTER BLADE

AND OUT OF SPLITTER AREA WHILE UNIT IS IN

OPERATION.

DO WIPE UP SPILLED GAS RIGHT AWAY FROM THE ENGINE

AND LOG SPLITTER BEFORE STARTING THE ENGINE.

DO CHECK ENGINE OIL LEVEL AND HYDRAULIC OIL LEVEL

BEFORE STARTING THE SPLITTER.

DO USE THE UNIT ONLY TO SPLIT FIREWOOD LOGS. USE OF

THM UNIT FOR ANY OTHER PURPOSE SHALL VOID THE

WARRANTY.

DO WEAR EYE PROTECTION AND PROTECTIVE CLOTHING,

INCLUDING SAFETY SHOES AT ALL TIMES WHILE LOG

SPLITTER IS IN OPERATION TO AVOID ANY HAZARD

FROM FLYING WOOD.

DO KEEP CHILDREN AND PETS AWAY FROM THE WORK

AREA WHILE YOU ARE OPERATING THE LOG SPLITTER.

DO SHUT OFF THE ENGINE IF YOU LEAVE THE LOG

SPLITTER, EVEN FOR A SHORT PERIOD OF TIME.

DO OPERATE LOG SPLITTER ON LEVEL SURFACE BLOCK

WHEELS TO PREVENT UNINTENDED MOVEMENT.

DO LET GO OF THE CONTROL LEVER AFTER IT IS PUSHED

FORWARD. THE RAM WILL RETURN AUTOMATICALLY

AT THE END OF THE STROKE. THE RAM CAN ALSO BE

STOPPED AT ANY POINT IN ITS TRAVEL AND

RETURNED.

DO REMOVE BOTH HANDS FROM LOG BEFORE

ACTIVATING CONTROL LEVER.

DO BE SURE THE SPLITTER IS KEPT IN SOUND

MECHANICAL CONDITION. PROPER CARE,

MAINTENANCE AND FOLLOWING ALL OPERATING AND

SAFETY INSTRUCTIONS WILL PROVIDE YOU WITH

MANY YEARS OF TROUBLE-FREE AND SAFE

OPERATION.

BE CAREFUL

SAFETY FIRST !!!

DO NOT

DO NOT ALLOW ANYONE TO OPERATE THE LOG SPLITTER

UNTIL THEY HAVE READ AND UNDERSTAND THE

OPERATING INSTRUCTIONSAND SAFETY INSTRUCTIONS.

DO NOT ALLOW ANYONE UNDER 18 YEARS OF AGE TO

OPERATE THE LOG SPLITTER

DO NOT OPERATE THE LOG SPLITTER IN THE VICINITY OR

NEAR CHILDREN OR PETS.

DO NOT WEAR JEWELRY, LOOSE-FITTING CLOTHINGOR

CLOTHING WITH DRAWSTRINGS WHEN OPERATING THE

LOG SPLITTER, AS SUCH JEWELRY OR CLOTHNG MAY

BECOME ENTANGLED IN MOVING PARTS OF LOG

SPLITTER.

DO NOT OPERATE RAM CONTROL LEVER IN ANY WAY

OTHER THAN BY HAND.

DO NOT LEAVE THE LOG SPLITTER UNATTENDED WITH THE

ENGINE RUNNING.

DO NOT OPERATE THE LOG SPLITTER BEYOND THE

CAPABILITIES AS OUTLINED IN THE OWNERS MANUAL

AND OPERATING INSTRUCTIONS.

DO NOT STEP OVER THE LOG SPLITTER WHEN RUNNING.

WALK AROUND THE LOG SPLITTER TO GET TO THE

OTHER SIDE.

DO NOT STRADDLE THE LOG SPLITTER WHEN OPERATING.

DO NOT LET ANYONE STAND NEAR THE WEDGE WHEN

SPLITTING WOOD, AS FLYING WOOD MAY BE

HAZARDOUS.

DO NOT STAND ON SLIPPERY, WET, MUDDY OR ICY

SURFACES WHEN OPERATING THE LOG SPLITTER.

OPERATE ONLY WHEN OPERATOR ZONE IS CLEAR FOR

SAFE, SECURE FOOTING.

DO NOT OPERATE THE LOG SPLITTER INS ID E A BUILDING

OR CLOSED IN AREA THAT DOES NOT HAVE ADEQUATE

VENTILATION.

DO NOT REFUEL WHILE ENGINE IS ON OR HOT, WHILE

OPERATOR IS SMOKING OR WHILE UNIT IS NEAR OPEN

FLAM E .

DO NOT OPERATE THE LOG SPLITTER IF IT NEEDS REPAIRS

OR MAINTENANCE.

D0 NOT MAKE ANY MODIFICATIONS, ALTERATIONS OR

CHANGES TO THE ORIGINAL GONFIGURATION OF THE

LOG SPLITTER. THIS MAY CAUSE INJURY AND SHALL

VOID THE WARRANTY.

DO NOT EVER LOAD A LOG BY HOLDING ONTO BOTH ENDS

OF THE LOG.

DO NOT PLACE YOUR HANDS BETWEEN THE RAM AND THE

LOG, BETWEEN THE LOG AND THE WEDGE, OR BETWEEN

TWO PIECES OF LOG ON THE FRAME. SEE OWNERS

MANUAL FOR PROPER LOADING PROCEDURES.

DO NOT SERVICE OR REPAIR LOG SPLITTER WITHOUT

R E MO V IN G T HE S P A R K P L U G W I R E.

DO NOT ALLOW ANYONE EXCEPT THE OPERATOR WITHIN

10 FEET OF LOG SPLITTER DURING OPERATION.

DO NOT OPERATE UNIT WITH HYDRAULIC FLUID LEAK.

CHECK HYDRAULIC LINE BEFORE OPERATING LOG

SPLITTER, AND REPAIR OR REPLACE AS NECESSARY.

PARTS LIST V-SERIES POWERTEK

Key Part No. Description Key Part No. Description

1 51601 2” Ball Coupler 32 51643 Hydraulic Tank Magnet

2 51711 Stand 33 51644 Drawbar Assembly, V-Series

3 51603 Main Beam 5.5HP 34 51645 Axle Assembly, V- Series

82501 Main Beam 8HP 35 51648 Coupling Jaw-3/4”, 5.5HP

4 51605 Hydraulic Tank 82512A Coupling Jaw-1”, 8HP

5 51609 Main BeamSupport 36 82512B Coupling Jaw-1/2”

6 51610 Main Frame, Rigid 37 82512C Coupling Spider

7 51611 Tire, Wheel 40 51667 1” Bearing Kit, V-Series

8 51612 Hydraulic Pump, 5.5HP thru s/n 61800 41 56021 Engine, 5.5HP Briggs Intek

51691 Hydraulic Pump, 5.5HP s/n 61801/up 56022 Engine, 5.5HP OHV Honda

82507 HydraulicPump, 8HP 86022 Engine, 8HP Briggs Intek IC

9 51613 Hyd. Control Valve Assembly 86020 Engine, 8HP OHV Honda

10 51615 Hose, Cyl. Supply, 54” 42 82511 6” U-Bolt, 8HP ONLY

11 51616 Hose, Cyl. Return, 46”, 5.5HP 43 1251401 1 ¼” Hose Clamp

51673 Hose, Cyl. Return, 60”, 8HP 44 51647 Frame Support Bracket, V-Series

12 51617 Hose, Pump Supply, 5.5HP thru s/n 61800 45 51675 Arm, Hydraulic Control Valve

82506 Hose, Pump Supply, 5.5 HP, s/n 61801/up 46 51676 Knob, Hydraulic Control Valve

82506 Hose, Pump Supply, 8HP 47 51677 Foam, Hydraulic Tank Cap

13 51618 Hose, Valve Supply 48 82513 Adapter Ring, 8HP ONLY

14 51619 Hose, Valve Return 49 516231 Seal Kit, 4” Cyl., thru s/n 61727

15 51620 Hydraulic Tank Cap 516232 Seal Kit, 4” Cyl., s/n 61728/up

16 51621 ½”-90° Pipe Elbow 516233 Seal Kit, 4” Cyl.,s/n 61963/up

17 51623 Cylinder, 4”, 16 Ton, 5.5HP 825101 Seal Kit, 5” Cyl., Thru s/n 61683

82510 Cylinder, 5”, 25 Ton, 8HP 825102 Seal Kit, 5” Cyl., s/n 61684/up

18 51624 SafetyChain w/Hooks 825103 Seal Kit, 5” Cyl., s/n 61932/up

19 51625 Safety Chain Spacer 50 51679 Packing Kit, Prince Valve

20 51627 Knife, 4” cyl., 16 Ton, 5.5HP thru s/n 61599 51 16321 Hub

51687 Knife, 4” cyl., 16 Ton, 5.5HP s/n 61600/up 52 5001002 Lug Nut

51710 Knife, 4” cyl., 16 Ton, 5.5HP s/n 62418 /up 53 3121321 Detent Pin

82502 Knife, 5” cyl., 25Ton 8HP thru s/n 61723 51649 Decal, Danger Beam Heavy

82514 Knife, 5” cyl., 25Ton, 8HP s/n 61724 thru 62386 51650 Decal, Danger Stop Engine

82532 Knife, 5” cyl., 25Ton, 8HP s/n 62387/up 51651 Decal, Danger Blade Hazard

21 51628 Pump Mount Casting, 5.5HP 51652 Decal, Danger High Pressure

82508 Pump Mount Casting, 8HP 51653 Decal, Danger Crush Hazard

22 51678 Pump Mount Shield, 5.5HP 51654 Decal, Caution Only Splitting

82509 Pump Mount Shield, 8HP 51655 Decal, Warning Safety Pin

23 51630 Hydraulic Strainer 51656 Decal, Caution Safety Chains

24 51634 Main Beam Pivot Pin 51657 Decal, Forward/Reverse

25 51635 Wear Strip, 5.5HP thru s/n 61599 51659 Decal, Warning No Children

51690 Wear Strip, 5.5HP s/n 61600/up 51660 Decal, Caution Read Manual

51635 Wear Strip, 5.5HP s/n 62418/up 51661 Decal, Caution Remove Hands

82503 Wear Strip, 8HP thru s/n 61723 51662 Decal, Warning Flying Wood

82515 Wear Strip, 8HP s/n 61724 thru 62386 51663 Decal, Do’s/Do Not’s

82535 Wear Strip 8HP s/n 62387/up 51664 Decal, Warning Crush Hazard

26 51636 Knife Clamp Spacer, 5.5HP thru s/n 61599 51665 Decal, Warning Operator 10’

51689 Knife Clamp Spacer, 5.5HP s/n 62418/up 51668 Decal, Powertek 12x2 Black

51636 Knife Clamp Spacer, 5.5HP s/n 61600/up

82504 Knife Clamp Spacer, 8HP thru s/n 61723

82516 Knife Clamp Spacer, 8HP s/n 61724 thru 62386

82534 Knife Clamp Spacer. 8HP s/n 62387/up

27 51637 Knife Clamp, 5.5HP thru s/n 61599

51688 Knife Clamp, 5.5HP s/n 61600/up

51637 Knife Clamp, 5.5HP s/n 62418/up

82505 Knife Clamp, 8HP thru s/n 61723

82517 Knife Clamp, 8HP s/n 61724 thru 62386

82533 Knife Clamp, 8HP s/n 62387/up

28 51638 Main Beam Latch Pin 10-28-08

29 51639 Fitting, 90° ½”-FP-1/2”MP

30 51671 Fitting, 90° 1/2MJIC-MP

31 51641 Fitting, 90° ¾”MP-1/2MJIC

16 4

18 19

23 32

36 37

2-6-08

PARTS BREAKDOWN V-SERIES POWERTEK

PARTS LIST VS-SERIES POWERTEK

Key Part No. Description Key Part No. Description

1 51601 2” Ball Coupler 32 51643 Hydraulic Tank Magnet

2 51602 Jack 33 51604 Drawbar Assembly, VS-Series

3 51603 Main Beam 5.5HP 34 51608 Axle Assembly, VS-Series

82501 Main Beam 8HP 35 51648 Coupling Jaw-3/4”, 5.5HP

4 51605 Hydraulic Tank 82512A Coupling Jaw-1”, 8HP

5 51609 Main BeamSupport 36 82512B Coupling Jaw-1/2”

6 51614 Main Frame, Suspension 37 82512C Coupling Spider

7 51611 Tire, Wheel 38 16321 Wheel Hub

8 51612 Hydraulic Pump, 5.5HP thru s/n 61800 39 5001002 Lug Nuts

51691 Hydraulic Pump, 5.5HP s/n 61801/up 40 51667 1” Bearing Kit, V-Series

82507 Hydraulic Pump, 8HP 41 56021 Engine, 5.5HP Briggs Intek IC

9 51613 Hyd. Control Valve Assembly 56022 Engine, 5.5HP OHV Honda

10 51615 Hose, Cyl. Supply, 54” 86022 Engine, 8HP Briggs Intek IC

51673 Hose, C yl. Supply, 60”, 8HP 86020 Engine, 8HP OHV Honda

11 51616 Hose, Cyl. Return, 46”, 5.5HP 42 82511 6” U-Bolt, 8HP ONLY

51615 Hose, Cyl., Return 54” 8HP 43 1251401 1 ¼” Hose Clamp

12 51617 Hose, Pump Supply, 5.5 HP, thru s/n 61800 45 51622 Tail Light

82506 Hose, Pump Supply, 8HP 47 51606 Fender, RH

13 51618 Hose, Valve Supply 48 51607 Fender, LH

14 51619 Hose, Valve Return 49 51626 Wiring Harness

15 51620 Hydraulic Tank Cap 50 51675 Arm, Hydraulic Control Valve

16 51621 ½”-90° Pipe Elbow 51 51676 Knob, Hydraulic Control Valve

17 51623 Cylinder, 4”, 16 Ton, 5.5HP 52 51677 Foam, Hydraulic Cap

82510 Cylinder, 5”, 25 Ton, 8HP 53 82513 Adapter Ring, 8HP ONLY

18 51624 SafetyChain w/Hooks 54 516231 Seal/Ring Kit 4” Cylinder thru s/n 61727

19 51625 Safety Chain Spacer 516232 Seal/Ring Kit 4” Cylinder s/n 61728/up

20 51627 Knife, 4” cyl., 16 Ton, 5.5HP thru s/n 61599 516233 Seal/Ring Kit 4” Cylinder thru s/n 61963

51687 Knife, 4” cyl. 16 Ton, 5.5HP s/n61600 /up 825101 Seal/Ring Kit 5” Cylinder s/n 61683

51710 Knife, 4” cyl.,16 Ton, 5.5HP s/n 62418 /up 825102 Seal/Ring Kit 5” Cylinder s/n 61684/up

82502 Knife, 5” cyl., 25Ton 8HP thru s/n 61723 825103 Seal/Ring Kit 5” Cylinder s/n 61932/up

82514 Knife, 5” cyl., 25Ton, 8HP s/n 61724 thru 62386 55 51679 Packing Kit, Prince Valve

82532 Knife, 5” cyl., 25Ton, 8HP s/n 62387/up 51649 Decal, Danger Beam Heavy

21 51628 Pump Mount Casting, 5.5HP 51650 Decal, Danger stop Engine

82508 Pump Mount Casting, 8HP 51651 Decal, Danger Blade Hazard

22 51678 Pump Mount Shield, 5.5HP 51652 Decal, High Pressure Fluid

82509 Pump Mount Shield, 8HP 51653 Decal, Danger Crush Hazard

23 51630 Hydraulic Strainer 51654 Decal, Caution Only For Splitting

24 51634 Main Beam Pivot Pin 51655 Decal, Warning Insert Safety Pin

25 51635 Wear Strip, 5.5HP thru s/n 61599 51656 Decal, Caution Safety Chains

51690 Wear Strip, 5.5HP s/n 61600/up 51657 Decal, Forward/Reverse

51635 Wear Strip, 5.5HP s/n 62418/up 51658 Decal, Caution Jack

82503 Wear Strip, 8HP thru s/n 61723 51659 Decal, Warning No Children

82515 Wear Strip, 8HP s/n 61724/thru 62386 51660 Decal, Caution Read Manual

82535 Wear Strip 8HP s/n 62387/up 51661 Decal, Caution Remove Hands

26 51636 Knife Clamp Spacer, 5.5HP thru s/n 61599 51662 Decal, Warning Flying Wood

51689 Knife Clamp Spacer, 5.5HP s/n 61600/up 51663 Decal, Do/Do Not

51636 Knife Clamp Spacer, 5.5HP s/n 62418 /up 51664 Decal, Warning Crush Hazard Feet

82504 Knife Clamp Spacer, 8HP thru s/n 61723 51665 Decal, Warning Operator W/I 10 Feet

82516 Knife Clamp Spacer, 8HP s/n 61724 thru 62386 51669 Decal, Powertek 3 x 18 Black

82534 Knife Clamp Spacer. 8HP s/n 62387/up

27 51637 Knife clamp, 5.5HP thru s/n 61599

51688 Knife Clamp, 5.5HP s/n 61600/up

51637 Knife Clamp, 5.5HP s/n 62418 /up

82505 Knife Clamp, 8HP thru s/n 61723

82517 Knife Clamp, 8HP s/n 617224 thru 62386

82533 Knife Clamp, 8HP s/n 62387/up

28 51638 Main Beam Latch Pin 10-28-08

29 51639 Fitting, 90° ½”-FP-1/2”MP

30 51671 Fitting, 90° 1/2MJIC-MP

31 51641 Fitting, 90° ¾”MP-1/2MJIC

2-5-08

52 31

54 42

14 55

PARTS BREAKDOWN VS-SERIES POWERTEK

GETTING STARTED POWERTEK

GENERAL DESCRIPTION

Read carefully before attempting to install, operate or service the POWERTEK LOG

SPLITTER. Retain this information for future references.

Your POWERTEK LOG SPLITTER is American made and constructed of the best

material available to do the job. Your safety has been considered in every feature and

component of your POWERTEK LOG SPLITTER.

The gasoline engine operates a pump, which supplies high-pressure oil to the cylinder by

way of the control valve and high-pressure hoses. When the control valve is moved to the

forward extend position, oil is allowed to flow through the hoses to the rear of the cylinder

which, in turn, forces the ram to extend outward toward the wedge. When the control lever is

reversed and put in the retract position, the direction of the oil flow is changed and the high-

pressure oil is forced into the front of the cylinder, there by retracting the ram. A large reservoir

stores and cools the hydraulic oil and incorporates a high-density screen to filter out any foreign

particles and, therefore greatly wends the life of your POWERTEK LOG SPLITTER. A

safety relief valve is preset at the factory to protect the hydraulic system from excessive

pressures.

LOG SPLITTER PREPARATION PROCEDURE

THE FOLLOWING ITEMS SHOULD BE ACCOMPLISHED AND CHECKED BEFORE

MACHINE OPERATION:

1. Splitter should be in a level position and used only out-of-doors, not in an enclosed area.

2. Make sure all connections, lines and hoses are tight and not damaged before filling with

fluids.

3. Oil should be placed in the engine crankcase according to the instructions in the engine

manufacturer’s instruction manual. Gasoline is then put into the gas tank on the engine and

standard operating procedures should be followed according to the engine manual. DO NOT

start engine until hydraulic oil has been added to the hydraulic system.

4. When filling the hydraulic system of the splitter with fluid, add Dextron II or III automatic

transmission fluid to the hydraulic oil reservoir until it is filled to within 1” from the top.

Replace reservoir cap. A light hydraulic oil can be also be used, such as Mobil DTE 13M.

5. Pull engine over 3 or 4 times with stop switch in off position. Now place stop switch in run

position and start engine. Move control lever to the forward extend position and let ram move

1/2 its length. Stop engine. Add oil to reservoir to within 1" of top.

6. Start engine. Move control lever to the forward extend position and let ram move to the fully

extended position. Reverse control lever and let ram move to its full reverse position. Stop

engine. Check oil level. Add oil to within 1” of top if needed. Cycle unit forwards and back-

wards 5 to 10 times or until cylinder stops jumping. Do a final oil level check. Your

POWERTEK LOG SPLITTER is now ready for use.

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