Prebena KTVH-B19D Bedienungsanleitung

PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 –26, 63679 Schotten, Germany
Tel.: +49 (0) 60 44 / 96 01 –0, Fax: +49 (0) 60 44 / 96 01 –820
eMail: info@prebena.com
www.prebena.de, www.kartuschen-tausch.de
Original instructions for carton sealing
staplers
PREBENA KTVH-B19D
PREBENA KTVH-B19H
PREBENA KTVH-B22D
PREBENA KTVH-R19D
PREBENA KTVH-R19H
97510601

Foreword
This manual helps you to
properly,
safely and
economically
use the following air-powered carton sealing staplers:
KTVH-B19D
KTVH-B22D
KTVH-R19D
And use the following manually operated carton sealing staplers:
KTVH-B19H
KTVH-R19H
In this manual, these carton sealing staplers are abbreviated to
"stapler unit".
We assume that each user of the stapling device has knowledge of
air-powered equipment and the materials used. People without these
skills must be trained by an experienced user in the operation of the
stapler unit.
This manual addresses to the following people:
People using this stapler unit,
People cleaning this stapler unit or
People who dispose of this stapler unit.
Each of these people must have taken not of and understood the
contents of this manual.
This manual is part of the product. Always keep it close to the stapler
unit. Pass on the manual, if you sell the stapler unit or make it
available in any other way.

Table of Contents
3
Table of Contents
Foreword ..........................................................................................2
Table of Contents ............................................................................3
Design characteristics ....................................................................6
General design characteristics..........................................................6
Characteristics of hazard warnings ...................................................6
Characteristics of warnings to property or environmental damages.7
Safety................................................................................................8
Intended use......................................................................................8
Improper use .....................................................................................8
Avoid risk of fatal injury......................................................................9
Avoid explosion hazards in air-powered stapler units......................9
Avoid risks of injury............................................................................9
Avoid damage to the stapler unit.....................................................10
Description.....................................................................................11
Unit overview and delivery KTVH-B19D, KTVH-B22D, KTVH-R19D
.........................................................................................................11
Unit overview and delivery KTVH-B19H, KTVH-R19H ...................12
Mode of operation............................................................................13
Product features ..............................................................................13
Indicating labels on the stapler unit.................................................13
Details on the nameplate.................................................................13
Accessories.........................................................................................14
Prepare stapler ..............................................................................15
Unpack stapler.................................................................................15
Check the condition.........................................................................16
Connect the stapler unit to the compressed air supply ...................17
Use with a gravity balancer .............................................................20

Table of Contents
4
Operate stapler ..............................................................................21
Open the magazine .........................................................................21
Insert fasteners................................................................................21
Close the magazine.........................................................................23
Check function.................................................................................24
Setting driving depths......................................................................25
Staple adjustment for pressure-operated staplers ..........................27
Staple adjustment for manually-operated staplers..........................29
Check driving depths.......................................................................30
Drive in the fasteners.......................................................................30
Triggering air-powered stapler units................................................31
Triggering manually-operated stapler units.....................................32
After operation...............................................................................33
Disconnect compressed air supply..................................................33
Remove compressed air hose (only for air-powered stapler
units)..........................................................................................33
Emptying the magazine...................................................................33
Transport and store stapler.........................................................35
Packaging........................................................................................35
Transport .........................................................................................35
Transport over short distances..................................................35
Transport over long distances...................................................37
Storage ............................................................................................37
Service stapler ...............................................................................38
Clean the housing and outer surfaces.............................................38
Slight soiling ..............................................................................38
Heavy soiling.............................................................................39
Oil stapler unit..................................................................................39
Faults ..............................................................................................40
Remove jammed fasteners..............................................................40
Other faults ......................................................................................41
Fault overview..................................................................................41
Order accessories .........................................................................44
Reorder fasteners............................................................................44
Explanation of type designation ................................................44

Table of Contents
5
Dispose stapler..............................................................................46
Technical Data ...............................................................................47
Stapler unit KTVH-B19D, KTVH-B22D, KTVH-R19D .....................47
Stapler unit KTVH-B19H, KTVH-R19H ...........................................47
Manufacturer address...................................................................48
Warranty.........................................................................................49
Index ...............................................................................................50

Design characteristics
6
Design characteristics
General design characteristics
Various elements of the manual are provided with set design
characteristics. This way you can easily distinguish whether it is
normal text,
enumerations or
action steps.
Tips contain additional information, such as specific
information on the economic use of the stapler unit.
Characteristics of hazard warnings
All hazard warnings in this manual are based on the same pattern.
There is a symbol on the left representing the type of hazard. To the
right you can see another symbol and a signal word indicating the
severity of hazard. Below is a description of safety hazard and
information on how you can avoid this hazard.
HAZARD
Warnings containing the word HAZARD warn
of hazards that directly cause serious injury or
death.
WARNING
Warnings containing the word WARNING warn
of hazards that could possibly cause serious
injury or death.

Design characteristics
7
CAUTION
Warnings containing the word CAUTION warn
of hazards that could possibly cause minor or
moderate injury.
Characteristics of warnings to property or
environmental damages
ATTENTION
These warnings warn of hazards that cause property or
environmental damages.

Safety
8
Safety
Observe and follow all warnings and instructions in this manual and
on the stapler unit, when dealing with the stapler unit. The enclosed
spare parts list is part of this manual.
Intended use
The stapler unit is used for sealing filled folding boxes made of
cardboard materials. The use of the stapler unit to other materials is
permitted only after consultation with the manufacturer. Intended use
also includes compliance with accident prevention regulations and
legal regulations and standards applicable at the site. Any other use
is considered improper and may lead to damage or even personal
injury.
Improper use
Improper use includes in particular operation
by people without knowledge about the use of stapler units and
materials used,
of unauthorised altered stapler units,
with accessories other than those specified in this
manual
to compressed air sources not listed in this manual
PREBENA WILFRIED BORNEMANN GMBH & CO. KG assumes no
liability for any damage caused by improper use.

Safety
9
Avoid risk of fatal injury
Make sure that there are no body parts in the vicinity of the mouth
opening during the triggering process and in every moment that
the stapler unit is connected to the air supply.
You may only trigger the stapler unit when the tool nose is
pressed onto the material to be stapled.
Do not let children play with packaging foils; there is risk of
suffocation.
Avoid explosion hazards in air-powered stapler units
Do not use the stapler unit in a potentially explosive atmosphere.
Never operate the stapler unit with oxygen or other flammable
gases or gas mixtures.
Do not expose the compressor to temperatures above 100°C.
Avoid risks of injury
Keep the stapler unit out of the reach of children and other
unauthorized people.
Disconnect the stapler unit from the compressed air supply before
transporting.
Wear safety glasses, hearing protection and sturdy work clothes,
when operating the stapler unit.
Hold the stapler unit so that you cannot get hurt by a possible
rebound.
Use the stapler unit only if you have a secure footing.

Safety
10
Avoid damage to the stapler unit
Never open the stapler unit. Always leave repair work to qualified
personnel.
Do not use the stapler unit, when it has been dropped or
damaged. Have it checked by qualified personnel before
operating it again.
Do not connect the stapler unit to a compressed air supply, where
the maximum operating pressure of 8 bar is exceeded.
Assemble fixed mount stapler units only in securely anchored
holders. The stapler unit should not be rotated or moved. The
holder must not damage the stapler unit and its accessories.
Andere Handbücher für KTVH-B19D
1
Dieses Handbuch passt für folgende Modelle
4
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