Precisa Smartbox Piece counting Bedienungsanleitung

Precisa Gravimetrics AG 350-8117-000e1

Operating Instructions

Smartbox

Piece counting

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 2

1Brief description 5

1.1 Starting up 5

1.1.1 Smartbox type: External box 5

1.1.2 Smartbox type: In balance-terminal integrated 5

2Description of keys 6

3Configuration menu 7

3.1 Printing out the configuration 9

3.2 Arrangement of output channels 9

3.3 Operating diagram for signallamp (TU,TO) 10

3.4 Connection of external keys 10

4Menu 11

5Error messages 11

6General notes 12

6.1 General settings 12

6.2 Program update 12

6.3 Technical data 12

7Article 13

7.1 The components of the article 13

7.2 The signallamp limits of the article 14

7.3 Storing an article in memory 15

7.4 Editing an article 16

7.5 Loading an article from the memory 16

7.6 Deleting an article from the memory 16

7.7 Deleting all articles from the memory 17

7.8 Deleting the article from the working memory 17

7.9 Barcodes and articles 17

7.10 Table for automatic tolerance calculation (TU, TO) 17

8Tare 18

8.1 Storing a tare in the tare memory 18

8.2 Deleting the current tare 18

8.3 Loading a tare from the tare memory 18

8.4 Deleting a tare from the tare memory 19

8.5 Deleting all tares from the tare memory 19

8.6 Pre-setting tare using the decimal keypad 19

8.7 Barcode and tare 19

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 3

9Printout 20

9.1 Printing out measurements 20

9.2 Allocating a fixed print format to the PRINT key 20

9.3 Printing out an article 20

9.4 Printing out a list of articles 20

9.5 Printing out a tare from the tare memory 21

9.6 Printing out the list of tares 21

9.7 Printing out the current tare 21

9.8 Printing out the current reference value 21

9.9 Printing out the version of the Smartbox software 21

10 Counting 22

10.1 Counting with number of pieces as reference 22

10.1.1 Fixed reference key –without preset tare value 22

10.1.2 Variable reference –without preset tare value 23

10.1.3 Fixed reference key –with preset tare value 23

10.1.4 Variable reference –with preset tare value 24

10.2 Counting with unit weight as reference 24

10.3 Barcodes and reference weight 25

10.4 Counting with temporary article memory 25

10.5 Counting with the article memory 26

10.6 Unit weight determined with reference balance 27

11 Percentage deviation 28

11.1 Set reference weight 28

11.1.1 Set reference weight to 100% 28

11.1.2 Set reference weight to any desired percentage 28

11.2 Weighing with temporary article memory 29

11.3 Weighing with the article memory 30

12 Weighing with tolerance range 31

12.1 Weighing with temporary article memory 31

12.2 Weighing with the article memory 32

13 ADD UP 33

13.1 Totalling and printing out 33

13.1.1 Printout of the Add Up Sample Format 1 33

13.1.2 Printout of the Add Up Sample Format 2 33

13.1.3 Printout of the Add Up Sample Format 4...14 33

13.2 Deleting samples 34

13.2.1 Printout of a deleted sample 34

13.3 Printing out the total 34

13.3.1 Printout of the Add Up Result Format 1 34

13.3.2 Printout of the Add Up Result Format 2 34

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 4

14 Defining print formats 35

14.1 Storing an ASCII text line 35

14.2 Storing a line of HEX (control codes) 35

14.3 Deleting a text or HEX line 35

14.4 Pre-defined text lines 36

14.5 Storing a print format 38

14.6 Allocate print format to the PRINT key 38

15 Eltron LP2022SE or LP2824 Barcode-Printer 39

15.1 Print article number in EAN8 code (Printformat 16) 39

15.2 Print article number in EAN13 code (Printformat 17) 39

15.3 Print article number in Code39 (Printformat 18) 39

15.4 Print tare weight in EAN13 code (Printformat 19) 39

15.5 Print reference weight in EAN13 code (Printformat 20) 39

15.6 Print text-label (Printformat 21) 39

16 Barcode-Reader 40

16.1 Storing an article number with the barcode-reader 40

16.2 Loading an article with the barcode-reader 40

16.3 Reading in a reference weight with the barcode-reader 40

16.4 Reading in tare weight with the barcode-reader 40

17 Reference-Balance 41

17.1 Configuring the reference-balance 41

17.2 Determining the unit weight from several articles 41

17.3 Transferring unit weight of an article 41

17.4 Transferring tare weight 41

18 Interfaces and accessories 42

18.1 Standard interface 42

19 Controlling the Smartbox remotely via the interface 43

19.1 Key code for the functions 43

19.2 Direct commands 44

19.2.1 Direct commands for the article 44

19.2.2 Direct commands for the tare 45

19.2.3 Direct commands for the strings and print formats 46

20 Tips and tricks 47

20.1 < DISP > key 47

20.2 < > key 47

20.3 < - > key 47

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 5

1 Brief description

The SMARTBOX COUNTING program provides various ways to determine numbers of pieces, to determine

proportional differences between weighing goods and to do checkweighings with +/-tolerances.

Article numbers, product names, reference weights, tare weights etc. can be stored in a permanent memory and

later be activated as required.

Furthermore the individual weighing samples can be totalled up, with the respective protocol-printout of the

individual samples and the total.

1.1 Starting up

1.1.1 Smartbox type: External box

Please connect the RS232-interface of the balance with one of the two BUS-connectors of the Smartbox by using

the included datacable. While the Smartbox is connected to the balance, CH1 of the Smartbox takes over the

functions of the RS232-interface of the balance.

The second bus-connector serves as a connector for further peripheral devices.

1.1.2 Smartbox type: In balance-terminal integrated

Press the MENU/ESC key on the left side of the terminal and select the application “SMARTBOX”.

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 6

2 Description of keys

< ENTER > Confirmation key

< CLR > Delete key

< SHIFT > Select alphabetical characters

< - > Change sign or switch over to difference-display if nominal value available.

< PRINT > Enable data transfer

< REF > Enter a reference piece quantity

< REF.W > Enter a reference weight

< T> Tare input

< ART > Store or recall an article

< STO > Store ( tare, article etc. )

< RCL > Recall ( tare, article etc. )

< MEM > Store a measurement

< INFO > Display or print various values

< BASE > Switch to “data-input from channel (ref. balance)”.

Instead of data-input via keyboard, “data-input from channel” may be selected by using

<BASE > "No. " < ENTER >.

< DISP > Switch between capacity-display and text-display

< > Change unit (weight, pieces, percent)

< MENU > Menu key

< CONF > Configuration key

< FIX R > Fixed reference key

< . > Decimal point

< 8 > Figure

<SHIFT> < M > Letter (hold alpha key = change between capital- and small-letter)

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 7

3 Configuration menu

< CONF > : < CONF > ( grey background := Pre-set )

Enter code (8953) : < MENU >

< ENTER > Change : < >

Article Variation

Art. Variation 1

Short Code



No / Yes

Pre-set:

Product Name



No / Yes

PCS

Lot Number



No / Art. / Global*

Operator



No / Art. / Global*

Reference PCS



No / Yes

Reference %



No / Yes

Nominal Value



No / Yes

Limits



No / Yes

Tare



No / Yes

Art. Variation 2

Short Code



No / Yes

Pre-set:

Product Name



No / Yes

Lot Number



No / Art. / Global*

Operator



No / Art. / Global*

Reference PCS



No / Yes

Reference %



No / Yes

Nominal Value



No / Yes

Limits



No / Yes

Tare



No / Yes

Art. Variation 3

Short Code



No / Yes

Pre-set:

Product Name



No / Yes

+/-

Lot Number



No / Art. / Global*

Operator



No / Art. / Global*

Reference PCS



No / Yes

Reference %



No / Yes

Nominal Value



No / Yes

Limits



No / Yes

Tare



No / Yes

Art. Variation 4

Short Code



No / Yes

Pre-set:

Product Name



No / Yes

PCS +/-

Lot Number



No / Art. / Global*

Operator



No / Art. / Global*

Reference PCS



No / Yes

Reference %



No / Yes

Nominal Value



No / Yes

Limits



No / Yes

Tare



No / Yes

Reference acquisition

see page 9

Output channel



Digit Code 1

(see chapter 3.2.)

Linefeeds



Qty. 0

(number of linefeeds after each printout)

Signallamp



Digit Code 1

(see chapter 3.3.)

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 8

PC Configuration

Art. query from PC



No / Art. / Sto Art.

(autom. article-query from PC if

article not found on smartbox)

2.Report on PC



No / Print / Table

(Parallel-printout to PC.

Channel-selection, see chap.3.2.)

Add Up Configuration

Add Up



No / Yes

Auto Recording



No / Yes

Value Acceptance

Check Value



No / Yes

Nom.Value +/-



1...30...99 %

(automatic value-recording only,

when value within these limits)

Auto Print



No / Yes

Auto Tare



No / Yes

Clear Stat. after result



No / Yes

Report Formats

Add Up Sample



1/ 2 /..../ 15

Add Up Result



1/ 2 /..../ 15

Memory protection

Working memory



No / Yes

Article



No / Yes

Tare



No / Yes

Print format



No / Yes

Blocked Functions

< TU



No / Yes

TU-TO



No / Yes

>TO



No / Yes

without TU, TO



No / Yes

without Article



No / Yes

Mem

< TU



No / Yes

TU-TO



No / Yes

>TO



No / Yes

without TU, TO



No / Yes

without Article



No / Yes

Keyboard Beep



No / Yes

New Code



(Enter code)

(optional user code, valid beside 8953)

Set Default



No / Yes

(set the configuration back to default-settings as shown above)

End

Notes:

* Lot number, operator: Article = defined in each article

Global = defined globally. To be entered when loading an article.

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 9

Reference acquisition:

Ref. Optimization

Mode



Parts-Tolerance < 5% /

Parts-Tolerance > 5% / Off

Info



No / Yes

Ref. Accuracy



1 Digit / 0.1 Digit / 0.01 Digit

3.1 Printing out the configuration

< INFO >

< PRINT>

< CONF >

3.2 Arrangement of output channels

In the case of the output channels a predetermined model 1..6 or a user model (always 6 digits) may be entered.

Predetermined

Model

On Smartbox

(addr=0)

On Smartbox

(addr=1)

External:

(addr 2...15)

lowest

address

External:

(addr 2...15)

External:

(addr 2...15)

External:

(addr 2...15)

highest

address

Function

Chn. 1

Chn. 2

Chn. 3

Chn. 4

Chn. 5

Chn. 6

0 = No Function

1 = Report printer (standard-printout)

1 default

2 = Barcode reader

3 = Reference balance (base)

4 = Barcode printer

5 = PC connection (2nd report)

6-8 = External keys (see chap. 3.4.)

Exp.1: Printer connected to channel 1, barcode-reader connected to channel 2

Configuration-menu: „Output Ch. 1“ or „Output Ch. 1 2 0 0 0 0“

Exp.2: Printer connected to channel 1, reference-balance connected to channel 2, barcode-printer connected to channel 3

Configuration-menu: „Output Ch. 1 3 4 0 0 0“

Smartbox Piece counting

Software P00.01.01

Precisa Gravimetrics AG 10

3.3 Operating diagram for signallamp (TU,TO)

Model

Red light

Buzzer

(stable)

Green light

Buzzer

(stable)

Yellow light

Buzzer

(stable)

1 default

50% - TU (always)

TU - TO (always)

TO - OL (always)

0% - TU (always)

TU - TO (always)

TO - OL (always)

50% - TU (stable)

TU - TO (stable)

TO - OL (stable)

0% - TU (stable)

TU - TO (stable)

TO - OL (stable)

50% - TU (always)

Beep

TU - TO (always)

TO - OL (always)

0% - TU (always)

Beep

TU - TO (always)

TO - OL (always)

50% - TU (stable)

Beep

TU - TO (stable)

TO - OL (stable)

0% - TU (stable)

Beep

TU - TO (stable)

TO - OL (stable)

50% - TU (always)

TU - TO (always)

Beep

TO - OL (always)

0% - TU (always)

TU - TO (always)

Beep

TO - OL (always)

50% - TU (stable)

TU - TO (stable)

Beep

TO - OL (stable)

0% - TU (stable)

TU - TO (stable)

Beep

TO - OL (stable)

50% - TU (always)

TU - TO (always)

TO - OL (always)

Beep

0% - TU (always)

TU - TO (always)

TO - OL (always)

Beep

50% - TU (stable)

TU - TO (stable)

TO - OL (stable)

Beep

0% - TU (stable)

TU - TO (stable)

TO - OL (stable)

Beep

50% - TU (always)

Beep

TU - TO (always)

TO - OL (always)

Beep

0% - TU (always)

Beep

TU - TO (always)

TO - OL (always)

Beep

50% - TU (stable)

Beep

TU - TO (stable)

TO - OL (stable)

Beep

0% - TU (stable)

Beep

TU - TO (stable)

TO - OL (stable)

Beep

Exp.: Red = from 50% of the nominal value to TU always light

Green = from TU to TO always light; short acoustic signal, as soon as weight is stable

Yellow = from TO to OL (Overload) always light

Configuration-menu: „Signallamp 9“

3.4 Connection of external keys

At pins DTR and CTS or RS232-Out and RS232-In of a channel of your choice an external key can be connected

to.

By short-circuiting briefly these two pins (e.g. DTR and CTS) a tare-, print- or mem-command can be initiated.

Please note: Only channel 1 and channel 2 are available for this function.

Function

DTR and CTS

RS232-Out and RS232-In

Tare - Key

Print - Key

Tare - Key

Mem - Key

Print - Key

Mem - Key

Exp.: Printer connected to channel 1, external tare-key connected to pin DTR and CTS of channel 2.

Configuration-menu: „Output Ch. 1 6 0 0 0 0“

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