Precision Digital Corporation SuperNova PD500 Bedienungsanleitung

www.predig.com

PRECISION DIGITAL CORPORATION

PD510PD520PD530

PD500

SuperNova PID Process & Temperature Controllers

Quick Start Guide

This Quick Start Guide is intended to

provide basic information about the

SuperNova controllers. A complete

instruction manual is available for

download at www.predig.com.

• 1/16, 1/8 (V), and 1/4 DIN Auto-Tuning PID

Process & Temperature Controllers

• Reverse Polarity Three-Color LCD: -1999 to 9999

• Thermocouple and RTD Inputs

• DC Voltage and Current Inputs (1-5 V, 0-5 V,

0-10 V, 0-50 mV, 0-100 mV; 4-20 mA with Resistor)

• 250 Ω Resistor(s) Included Standard

• High Accuracy Auto-Tuning PID

• High Durability IP65 Front with Hard Plastic

Pushbuttons

• Large Easy to Read 14-Segment PV Display

up to 1.1" (29 mm)

• Input Power 100-240 VAC

• Heating, Cooling, and Heating & Cooling Control

• Primary Control Output Options: 4-20 mA (SCR),

Voltage Pulse (SSR), or Relay

• Secondary Control Output Relay Standard

on All Models

▍Features

• Easily Switch Between Auto and Manual

Control Modes

• Up to 2 Alarm Relays & 4-20 mA Retransmit

Outputs

• Remote Set Value 1-5 V Input Option

(4-20 mA with External Resistor)

• Digital Input Set Value Selection

• RS-485 Serial Communications Option

• Modbus®RTU/ASCII Communications

• Mini-USB Port Standard

• FREE Programming and Monitoring Software

• Shallow Depth Case Extends Only 2.5" (63 mm)

Behind Panel

• UL & C-UL Recognized Process Control

Equipment, Electrical – Component

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

• The contents of this quick start guide may be changed

without prior notication.

• Inspect the product prior to use for damage or other

abnormalities.

• This product is intended for use in the following

environments:

o Indoors.

o Within the ambient temperature and humidity ranges

indicated in the instruction manual.

o Areas where corrosive gases (especially harmful gases,

ammonia, etc.) and ammable gases are not present.

o Areas where vibration and impact are not directly applied

to the product.

o Areas where liquids, oils, chemicals, steam, dust, salt,

iron, etc. (pollution degree 1 or 2) are not present.

o Areas where large inductive interference, static

electricity, magnetic noise are not generated.

o Areas not subject to heat accumulation caused by direct

sunlight, radiant heat, etc.

o Areas below elevation of 2000 meters.

• Screw terminal connections should be tightened to torque of

5 lb-in (0.56 Nm).

• Do not wipe the product with organic solvents such as

alcohol, benzene, etc. (use neutral detergents).

• Use non-grounded thermocouples (using a grounded sensor

may cause malfunctions to the device due to short circuits).

• Remove power before replacing the sensor.

• The proportional cycle should be set to at least 20 seconds

when using an electromagnetic switch.

• Unused terminals should remain free of any wiring.

• This product should receive regular maintenance to ensure

its continuous safe use.

• Check the temperature deviation between the PV value of

the temperature controller and the actual temperature before

use and make any needed adjustments.

• The relay outputs of the device may change states during

power up or take time to follow normal programing. If

outputs are being used for safety interlock purposes, or other

safety measures, an intermediary relay with state delay is

recommended.

• The USB loader is intended for programming the device only

and not for control or monitoring.

• The input/output terminals are subject to electric shock

risk and should never come in contact with personnel or

conductive substances.

• Use 18 AWG to 24 AWG copper wire with 60°C or 60/75°C

insulation for all line voltage and relay connections.

• This product is not recommended for life support

applications or applications where malfunctioning could

result in personal injury or property loss. Anyone using this

product for such applications does so at his/her own risk.

Precision Digital Corporation shall not be held liable for

damages resulting from such improper use.

• Additional protective devices or circuits should be installed

with this controller to prevent serious consequences should

it malfunction.

• Install a power switch or fuse rated at 250 VAC, 0.5 A.

• Complete all wiring before applying power to prevent

electric shocks.

• This product should not be used in locations with

ammable or explosive gases.

• This product should not be disassembled, modied,

improved or repaired.

󾖴

DANGER

Indicates an imminently hazardous situation

which, if not avoided, will result in death or

serious injury

󾖴

WARNING

Indicates a potentially hazardous situation which,

if not avoided, could result in death or serious

injury

󾖴

CAUTION

Indicates a potentially hazardous situation which,

if not avoided, may result in minor injury or

property damage

▍Safety Information

Installation and service should be performed only by trained

service personnel. Electrical wiring should be performed in

accordance with all applicable national, state, and local

codes to prevent damage to the controller and ensure

personnel safety. Read complete instructions prior to

installation and operation of the controller.

WARNING

CAUTION

DANGER

• The contents of this quick start guide may be changed

without prior notication.

• Inspect the product prior to use for damage or other

abnormalities.

• This product is intended for use in the following environments:

o Indoors.

o Within the ambient temperature and humidity ranges

indicated in the instruction manual.

o Areas where corrosive gases (especially harmful gases,

ammonia, etc.) and ammable gases are not present.

CAUTION

WARNING

Cancer and Reproductive Harm - www.P65Warnings.ca.gov

Disclaimer

The information contained in this document is subject to change

without notice. Precision Digital Corporation makes no representations

or warranties with respect to the contents hereof, and specically

disclaims any implied warranties of merchantability or tness for a

particular purpose.

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

▍Ordering Guide

Model Model Number Digits Description

PD5

□

- □ - □ □ □ □ PID Process & Temperature Controller

Size

10 (1/16 DIN) 1.9" x 1.9"x 2.5" (48 x 48 x 63 mm) (W x H x D)

20 (1/8 DIN) 3.8" x 1.9" x 2.5" (48 x 96 x 63 mm) (W x H x D)

30 (1/4 DIN) 3.8" x 3.8" x 2.5" (96 x 96 x 63 mm) (W x H x D)

Control & Alarm

Outputs

Control OUT 1 = Current output

(4-20 mA current output for PID control)

Control OUT 2 = Relay output

2 SUB alarm relay outputs

Control OUT 1 = Relay output for On/Off or time-proportional PID

Control

Control OUT 2 = Relay output

2 SUB alarm relay outputs

Control OUT 1 = Voltage pulse output for On/Off or time-proportional

SSR PID Control

Control OUT 2 = Relay output

2 SUB alarm relay outputs

Communication

(RS485)

None

CRS-485 communication

Retransmission Output (RET)

None

TRetransmission output (4-20 mA)

Digital Input (DI)

None

D2 digital inputs (DI 1-2)

Remote Input (REM)

None

R1 input, 4-20 mA (1-5 VDC)

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

Model Main Control Output Additional Features Power

PD510 1/16 DIN Controllers

PD510-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD510-A-CD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC

PD510-A-CTR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC

PD510-S Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD510-S-CD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC

PD510-S-CTR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC

PD510-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD510-R-CD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485, 2 Digital Inputs 100-240 VAC

PD510-R-CTR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 4-20 mA SV Input 100-240 VAC

PD520 1/8 DIN Vertical Controllers

PD520-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD520-A-CTD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays,

RS-485, 4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD520-A-CTDR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

PD520-S Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD520-S-CTD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD520-S-CTDR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

PD520-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD520-R-CTD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD520-R-CTDR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

PD530 1/4 DIN Controllers

PD530-A 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD530-A-CTD 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD530-A-CTDR 4-20 mA (SCR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

PD530-S Voltage Pulse (SSR) Relay Control Outputs, 2 Alarm Relays 100-240 VAC

PD530-S-CTD Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays,

RS-485, 4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD530-S-CTDR Voltage Pulse (SSR) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

PD530-R Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays 100-240 VAC

PD530-R-CTD Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs 100-240 VAC

PD530-R-CTDR Relay (On/O󰀨) Relay Control Output, 2 Alarm Relays, RS-485,

4-20 mA Retransmit, 2 Digital Inputs, 4-20 mA SV Input 100-240 VAC

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

Models Description

PDX-RES2 250 ohm 0.1% Precision Resistor for SuperNova 4-20 mA Input

PDA7485-I RS-232 to RS-485 Isolated Converter

PDA8485-I USB to RS-485 Isolated Converter

PD9501 Multi-Function Calibrator

PDA-LH Light / Horn Accessory

PDA-MINIUSB USB Cable for SuperNova Series, Type A Male to Type Mini-B Male

PDX6901 Suppressor (snubber): 0.01 μF/470 Ω, 250 VAC

PDA1024-01 24 VDC Power Supply for DIN Rail

▍Accessories

Models Description

PD659-1MA-1MA Signal Isolator with One 4-20 mA Input and One 4-20 mA Output

PD659-1MA-2MA Signal Splitter with One 4-20 mA Input and Two 4-20 mA Outputs

PD659-1V-1MA Signal Conditioner with One 0-10 VDC Input and One 4-20 mA Output

PD659-1MA-1V Signal Conditioner with One 4-20 mA Input and One 0-10 VDC Output

▍Signal Splitter & Conditioner Accessories

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

Models # Controllers Description

Enclosures for PD510 1/16 DIN Controllers

PDA2301-16 1 Plastic NEMA 4X Hinged

PDA2302-16 2 Plastic NEMA 4X Hinged

PDA2801-16 1 Low Cost Plastic NEMA 4X

PDA2802-16 2 Low Cost Plastic NEMA 4X

PDA2811-16 1 Low Cost Plastic NEMA 4X

PDA2812-16 2 Low Cost Plastic NEMA 4X

PDA2813-16 3 Low Cost Plastic NEMA 4X

PDA2814-16 4 Low Cost Plastic NEMA 4X

Enclosures for PD520 1/8 DIN Vertical Controllers

PDA2301-V 1 Plastic NEMA 4X Hinged

PDA2302-V 2 Plastic NEMA 4X Hinged

PDA2303-V 3 Plastic NEMA 4X Hinged

PDA2304-V 4 Plastic NEMA 4X Hinged

PDA2305-V 5Plastic NEMA 4X Hinged

PDA2306-V 6 Plastic NEMA 4X Hinged

PDA2801-V 1 Low Cost Plastic NEMA 4X

PDA2811-V 1 Low Cost Plastic NEMA 4X

PDA2812-V 2 Low Cost Plastic NEMA 4X

Enclosures for PD530 1/4 DIN Controllers

PDA2301-4 1 Plastic NEMA 4X

PDA2302-4 2 Plastic NEMA 4X

PDA2811-4 1 Low Cost Plastic NEMA 4X

PDA3408 1 Plastic NEMA 4X w/Clear Cover

PDA260011-6 Stainless Steel NEMA 4X

PDA270021-6 Painted Steel NEMA 4

▍Enclosures

1. See LDS2600 data sheet for details.

2. See LDS2700 data sheet for details.

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

Key

Operation mode Menu mode

Control/Monitoring SV change Programming Menu Change parameters

Mode Hold to enter

programming mode -Hold to return to

run mode display -

Set Enter a new SV Save SV value Change a parameter

or enter group

Move to next parameter

after saving value

Shift - Shift digit position - Shift digit position

Down

Decrease value

Move among

parameters or groups

Decrease numeric value of

change parameter

Up Increase value Increase / change value

▍Front Key Description & Functions

Function Front Key Operation

Enter programming menu Press and hold for 1 second

Lock / unlock front panel buttons Press and hold + for 3 seconds

Change between automatic and manual output mode Press and hold + for 3 seconds

Begin auto tuning (AT) / Stop auto tuning Press and hold + for 3 seconds

Change between run and stop output modes Press and hold for 1 second

Acknowledge latching alarms Press or

■ Front Key Operation

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

Input

Thermocouple K, J, E, T, R, B, S, L, N, U, W, PLII

RTD JPT100, PT100

DC voltage / current 1-5 V (4-20 mA with resistor), 0 5 V, 0-10 V, 0-50 mV, 0-100 mV

Sampling cycle 50 ms

Control Output

Relay output

• Rated resistive load switching capacity: 5 A, 250 VAC; 5 A, 30 VDC

• Max switching power: 750 VA, 90 W

• Max switching voltage: 250 VAC, 110 VDC

• Max switching current: 5 A

• Mechanical life: 20 million cycles (at 180 CPM)

• Recommended minimum cycle time: 20 sec

Current SCR output 4-20 mA linear current output, Load resistance: 600 Ω maximum

± 0.2% of FS ± 1 digit

Control Control type ON/OFF, PID control

Output operation Programmable for reverse or direct action.

USB Loader

Communication method USB 2.0 Standard, Compliant

Protocol Protocol: PC-LINK

Communication

distance 16.4 ft (5 m) maximum

Option

Sub output Relay 1 & 2 outputs, rated switching capacity: 5 A 250 VAC, 5 A 30 VDC

Digital input

2 digital inputs; Logic levels: On: 1.5 V, O󰀨: 0.1 V

Input current: Approximately 2 mA each contact

Input impedance: On: 1 kΩ max, O󰀨: 100 kΩ min

Open contact voltage: Open contact voltage approximately 5 VDC

Retransmission output 4-20 mA ±0.2% of FS ±1 digit, load resistance: max. 600 Ω

Remote input 4-20 mA (1-5 VDC)

RS-485 Connection RS-485, 2-wire half-duplex

Power

Voltage 100 - 240 VAC ±10%, 50 / 60 Hz, 8.5 VA max.

Insulation resistance 20 MΩ minimum, 500 VDC

Dielectric strength 3,000 VAC 50/60 Hz for 1 minute across power terminals

Power consumption Max. 9.0 VA

Environment

Operating temperature -10 to 50°C (14 to 122°F)

Storage temperature -25 to 65°C (-40 to 185°F)

Relative humidity 35 to 85% non-condensing

Approval

E171428

• Electrostatic discharge (ESD): KN61000-4-2

• EFT(RS): KN61000-4-3

• Conductive RF (CS): KN61000-4-6

• SURGE: KN61000-4-5

IP65 (front panel)

Basic components Main body, bracket, 250 Ω resistor (1%), rubber gasket, quick start guide

Front panel IP65

Warranty 1 Year. See Precision Digital’s website for complete details.

For a complete list of Specifications, refer to the instruction manual available at www.predig.com.

▍Specifications

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

▍Front Panel Indicators and Messages

Display Error Cause and Action

B.OUT Burn out

Check sensor wiring status (check for disconnection)

Check the sensor settings (check input type parameters (INP))

If the input is exceeded by more than ± OVER

OVR +Over Check the sensor settings (if the input is exceeded within +5% of sensor input range)

-OVR -Over Check the sensor settings (if the input is exceeded within -5% of sensor input range)

■ ERROR Message Display

Error messages are displayed on PV display window.

For a complete list of error messages, refer to the instruction manual available at www.predig.com.

STATUS INDICATORS

UNIT

Displays °C, °F, %, or no unit

depending on set value unit.

PROCESS VALUE

Displays PV value in operating mode,

displays parameter name in menu mode.

SET VALUE OR OUTPUT VALUE

Displays SV or control output value in operating

mode, displays parameter set value in menu mode.

MANIPULATED/

OUTPUT VALUE

Control output value in

operating mode.

RUN: RUN or STOP status.

Turns on during control.

OUT1: Control output 1 status.

Blinks proportionally for 0-100% output.

OUT2: Control output 2 status.

Blinks proportionally for 0-100% output.

SUB1: Sub output 1 status.

Turns on when sub output 1 is on.

SUB2: Sub output 2 status.

Turns on when sub output 2 is on.

COM: Communications status.

Blinks during active serial communications.

REM: Remote input status.

Turns on when remote input is active.

MANU: Manual control mode status.

Turns on when manual output is on.

TUNE (T): Auto-tuning status.

Blinks during the auto-tuning process.

LOCK: Lock setting status.

Turns on when lock is set.

RUN/STOP

SHIFT

DOWN

UPSET

MODE USB PORT

The USB port for the

PD510 is located on the

top of the unit.

www.predig.com

PD500 SuperNova

PID Process & Temperature Controllers

Quick Start Guide

▍Installation & Connections

PD510 (1/16 DIN)

PD520 (1/8 DIN)

PD530 (1/4 DIN)

■ PD510-A or -S (1/16 DIN)

■ 

PD520-A or -S (1/8 DIN)

■ 

PD520-R (1/8 DIN)

■

4-20 mA Input Connections

To achieve the highest accuracy with a 4-20 mA input to the

controller, connect a 250 Ω (0.1% or higher precision) resistor

across the input terminals. The 250 Ω (1%) resistor included

with the product is not a precision resistor. For precision

resistor, order PDX-RES2.

■ Install Panel Mount Brackets

■ PD510-R (1/16 DIN)

OUT2RLY

OUT1SCR

SSR

RET

REM

RTD

B ’

TC mA

RS485

A(+)

B(-)

DI1

COM

DI2

SUB1

SUB2

COM

RLY

See

Manual

OUT2RLY

OUT1

RET

REM

RTD

B ’

TC mA

RS485

A(+)

B(-)

DI1

COM

DI2

SUB1

SUB2

COM

RLY

See

Manual

RLY

RET

DI1

COM

DI2

REM

See

Manual

SUB1

SUB2

COM RLY

RLY

OUT1

OUT2

RTD

B’

RS485

A (+)

)

SCR

SSR

RLY

RET

DI1

COM

DI2

REM

See

Manual

SUB1

SUB2

COM RLY

RLY

OUT1

OUT2

RTD

B’

RS485

A (+)

)

RLY

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