3
Table of Contents
Table of Contents-----------------------------------------3
Table of Figures-------------------------------------------3
Introduction-------------------------------------------------4
Ordering Information ------------------------------------5
Specifications----------------------------------------------6
General------------------------------------------------------------6
Process Input---------------------------------------------------6
Batch Controller Rate/Totalizer Display ---------------7
Relays -------------------------------------------------------------7
Isolated 4-20 mA Transmitter Output -------------------8
Modbus®RTU Serial Communications-----------------8
PDA1044 Digital Input & Output Expansion
Module ------------------------------------------------------------8
MeterView Pro --------------------------------------------------8
Compliance Information--------------------------------9
Safety--------------------------------------------------------------9
Electromagnetic Compatibility----------------------------9
Safety Information-------------------------------------- 10
Installation ------------------------------------------------ 10
Unpacking------------------------------------------------------10
Panel Mounting Instructions-----------------------------10
Mounting Dimensions ------------------------------------11
Transmitter Supply Voltage Selection (P+, P-) ----11
Connections---------------------------------------------------12
Connectors Labeling--------------------------------------12
Power Connections ---------------------------------------12
Signal Connections ---------------------------------------13
Modbus RTU Serial Communications----------------14
Relay Connections ----------------------------------------14
Switching Inductive Loads-------------------------------14
F4 Digital Input Connections----------------------------15
4-20 mA Output Connections---------------------------15
Analog Output Transmitter Power Supply-----------15
External Relay & Digital I/O Connections -----------16
Interlock Relay Feature ----------------------------------16
Basic Operation and Programming--------------- 17
Front Panel Buttons and Status LED Indicators--17
Controller Operation----------------------------------------18
Batch Control Operation Example---------------------19
MeterView®Pro Software ---------------------------------21
MeterView Pro Installation ------------------------------21
Display Functions and Messages----------------------22
Setting Numeric Values -----------------------------------24
Setting Up the Batch Controller (setup) -------------25
Scaling and Calibration ----------------------------------26
Setting the Input Signal (Input) -----------------------26
Setting the Totalizer and Batching Features
(total)-------------------------------------------------------26
Setting the Input Units or Custom Tags (units)---26
Setting the Decimal Point (dEc pt)-------------------26
Programming the Batch Controller (prog)-----------27
Batch Start Mode (mode)------------------------------29
Setting the Display Parameter & Intensity
(dsplay) -----------------------------------------------------30
Setting the Relay Operation (relay) ------------------31
Relay Assignment (Assign) ---------------------------- 32
Setting the Relay Action--------------------------------- 32
Setting Batch Control Relays--------------------------- 32
Programming Alarm Set and Reset Points --------- 33
Setting Fail-Safe Operation----------------------------- 33
Programming Time Delay------------------------------- 33
Relay Action for Loss of 4-20 mA Input (Loop
Break) -------------------------------------------------------- 33
Relay Operation Details----------------------------------- 34
Overview----------------------------------------------------- 34
Relays Initialization --------------------------------------- 34
Fail-Safe Operation--------------------------------------- 34
Front Panel LEDs ----------------------------------------- 34
Automatic Reset (Auto)---------------------------------- 35
Pump Alternation Control-------------------------------- 35
Setting Up the Interlock Relay (Force On) Feature35
Sample Relay Operation -------------------------------- 36
Relay and Alarm Operation Diagrams---------------- 36
High Alarm Operation (Set > Reset)------------------ 36
Low Alarm Operation (Set < Reset) ------------------ 36
High Alarm with Fail-Safe Operation (Set >
Reset) -------------------------------------------------------- 36
Low Alarm with Fail-Safe Operation (Set < Reset)36
Rate Relay Sampling Operation----------------------- 37
Total Relay Sampling Operation----------------------- 37
Signal Loss or Loop Break Relay Operation ------- 37
Time Delay Operation------------------------------------ 38
Scaling the 4-20 mA Analog Output (Aout)--------- 38
Reset Menu (reset)----------------------------------------- 39
Control Menu (Contrl)------------------------------------- 39
Setting Up the Password (pass)------------------------ 39
Protecting or Locking the Controller ------------------ 39
Grand Total Reset Password & Non-Resettable
Total ---------------------------------------------------------- 40
Making Changes to a Password Protected
Controller---------------------------------------------------- 40
Disabling Password Protection ------------------------ 40
Advanced Operation and Programming---------41
Advanced Features Menu & Display Messages--- 42
Function Keys Operation-------------------------------- 44
F4 Operation------------------------------------------------ 44
Advanced Setup and Calibration---------------------- 44
Maximum/Minimum Readings-------------------------- 44
Noise Filter (filter) ------------------------------------- 45
Noise Filter Bypass (bypass)--------------------------- 45
Rounding Feature (round)------------------------------ 45
Modbus RTU Serial Communications (serial)--- 45
Select Menu (SElEct)------------------------------------ 46
Programmable Function Keys User Menu (user)- 48
Internal Source Calibration (ICAL) -------------------- 49
Troubleshooting-----------------------------------------50
Diagnostics Menu (diag)-------------------------------- 50
Determining Software Version ------------------------- 50
Reset Controller to Factory Defaults ----------------- 50
Factory Defaults & User Settings---------------------- 51
Troubleshooting Tips-------------------------------------- 53
EU Declaration of Conformity-----------------------55