Presto Conti Compact Series Handbuch
04/2012
Operating and
maintenance instructions
CHANNEL-TYPE ALING PRESS
TYPE
CONTI COMPACT
CC-13 V
CC-20 V
CC-30 V
CC-40 V
04/2012
i
1. Introduction
1.1 Introduction
1.2 Structure of the operating
instructions
1.3 Duties and information for
the machine operator
1.4 All rights reserved
1-1
1-1
1-2
1-2
1-3
2. Intended use
2.1 Improper use
2.2 Amendments at the supplied
device y the operator
2.3 Residual risks at the channel
type aling press
2-1
2-1
2-1
2-1
3. Safety
3.1 General information
3.2 Safety instructions
3.3 Safety marking
3.4 Protective devices
3.5 Organisational measures
3.5.1 General information
3.5.2 Location
3.5.3 Selection and qualification
of staff
3.6 Operation
3.6.1 Normal operation
3.6.2 Danger areas
3.6.3 Reference to special
dangers
3.6.4 Transport and loading
3.7 Maintenance/Repair
3.8 Lia ility and warranty
3.9 Product lia ility
3.10 Warranty
3-1
3-1
3-3
3-3
3-4
3-5
3-5
3-6
3-6
3-7
3-7
3-9
3-9
3-10
3-11
3-12
3-12
3-12
4. Technical data
4.1 Sound emission
4-1
4-4
5. Constructive description
5.1 General information
5.2 Basic construction
5.3 Press unit with channel
adjustment
5.4 Hydraulic unit
5.5 Electrical unit
5.6 Tie-off device
5.6.1 Fully automatic tie-off
device
5.7 Funnel with safety circuit
5-1
5-1
5-2
5-3
5-4
5-6
5-8
5-8
5-8
5-10
6. Operating elements and
operation
6.1 General information
6.2 Operating elements
6.3 Works prior to initial
commissioning
6.4 Compacting process
6.4.1 Operation mode "Manual"
6.5 Control and program
description
6.6 Insert inding wire coils
6.7 Transport and loading
6-1
6-1
6-1
6-2
6-4
6-5
6-11
6-15
6-19
7. Maintenance
7.1 General information
7.2 Cleaning
7.3 Maintenance
7.3.1 Maintenance schedule
7.3.2 Description of the
maintenance works
7.3.3 Fuels, fuel quantities
7-1
7-1
7-2
7-3
7-3
7-6
7-19
8. Repair
8-1
04/2012
ii
9. Behaviour in case of trou le
9.1 Error messages
9-1
9-2
10. List of spare parts
11. Appendix
11.1 List of machine operators
and personnel in charge
11.2 Maintenance and revision
list
11.3 Special equipment
11.3.1 Funnel
11.3.2 Special equipment
11.4 Wiring diagrams
11.4.1 General
11.4.2 Wiring diagrams for the
channel type aling press
11.5 Disposal
10-1
11-1
11-1
11-3
11-4
11-4
11-5
11-5
11-5
11-5
11-6
04/2012 1-1
1Introduction
1.1 Introduction
Dear customer
to assure a safe and efficient use of the
unit we would ask you to read the present
operating instructions carefully prior to
the initial start-up.
The operating instructions contain all
relevant information for the operation and
maintenance of the channel-type baling
press.
hapter 1 to 10 will inform you about the
standard equipment. If installed, the
special equipment will be dealt with in
chapter 11.
These operating instructions form a
constituent part of the complete
documentation for the channel-type
baling press of the types -13, -20, -
30 and 40.
Other essential parts are:
•Electrical and circuit diagrams,
•Assembly or layout diagram
•Declaration of onformity or
alternatively Declaration of
Incorporation
In principle, every machine is supplied
with a Declaration of onformity. This
states that the machine fulfils the basic
safety and health requirements of the E
Directive on Machines.
In the event that no Declaration of
onformity is issued, the attached E
Declaration of Incorporation for
incomplete machines states with which
additional components the machine must
be assembled before it is put into
operation. Until the machine has been
completely assembled, commissioning of
individual components is forbidden.
As a rule all safety instructions have to be
fulfilled prior to the commissioning of the
channel-type baling press.
Only qualified and trained personnel of
PRESTO or persons authorised by them
may work with the channel-type baling
press.
If maintenance works are neglected or
carried out improperly we will not be able
to fulfil our guarantee obligations
according to our terms of delivery.
Only original-PRESTO- spare parts ensure
quality and interchangability.
How to identify your machine:
These operating instructions serve for the
operation and maintenance and apply for:
Project: hannel-type baling press
Type: ______________________
(see type plate)
Mach.- No.: ______________________
(see type plate)
PRESTO
GmbH & Co. KG
Bad Laer
04/2012 1-2
The type plate is positioned at the
channel-type baling press as follows:
When contacting our service department
you should always have the information
ready which is given on the type plate.
Manufacturer: PRESTO GmbH & Co. KG
ustomer:
______________________
Year of construction:
______________________
onformity with E -directive 2006/42/EG
To observe upon delivery
The channel-type baling press left our
plant in a technically perfect and ready to
use condition. Please check the condition
of the machine immediately upon receipt
and carry out a functional check. Possible
complaints have to be reported to the
forwarding agent immediately.
1.2 Structure of the operating
instructions
The operating instructions are laid down
in chapters according to the table of
contents.
The corresponding page number has been
assigned to each chapter.
The footnote contains the date of issue
and the page number.
PRESTO
GmbH & Co. KG
Bad Laer
04/2012 1-3
1.3 Duties and information for the
machine operator
As the operator of this unit you have to
inform and instruct the operating staff
about prevailing legal regulations and
accident prevention rules as well as safety
and operating devices at the machine.
Ensure that your operating staff has
understood the instruction and follows it.
How to achieve a safety and danger
conscious operation by your staff:
In the following we have prepared some
items for you with respect to the
instruction subjects
With respect to safety
•Accident prevention rules
•General legal regulations
•General safety instructions
•Measures in case of emergency
•Safety instructions for the
operation of the unit
•Dealing with the safety devices of
the machine
•Meaning of symbols and signs
With respect to the operation of the
machine
•Dealing with the operating
elements
•Explanation of the operating
instructions for the operating staff
•The use of aids and auxiliary
devices
•Experiences with regard to the use
of the machine
Maintenance and repair instructions
•orrect dealing with fuels
•Special experiences of the operator
for the cleaning and care,
maintenance and repair of the
machine
1.4 All rights reserved
All technical data, descriptions and photos
are valid on the day of the publication of
these instructions or its supplements. We
reserve all rights as well as amendments
by continuous further development.
The operating instructions serve for the
instruction of the customers. It may
neither in part nor fully be copied or
handed to third parties without the prior
written consent of PRESTO GmbH & o.KG
PRESTO
GmbH & Co. KG
Bad Laer
04/2012 2-1
The channel-type baling press has been
constructed for the compaction of soft
materials as paper, cardboard, foils and
similar.
2.1. Improper use
Explosi e materials or similar materials or
combustible materials may not be filled in.
It is also prohibited to charge rumble, wood,
form or bar racks from metal or other hard
materials, which can result in a jerky
jamming of the compressing die.
2.2. Amendments at the supplied device
by the operator
The declared conformity applies only to the
structural condition upon deli ery of the
de ice in correspondence with the agreed
scope of deli ery. Any installation or
equipment which is carried out by the
operator at a later time, howe er, has not
been de eloped or authorised by the
manufacturer of the machine, will result in
an expiry of the declared conformity.
This also includes unauthorised modifications
of the channel-type baling press with sheets,
wood, pasteboard or fabric of any kind by
the operator.
2.3. Residual risks at the channel-type
baling press
Danger by nonobser ance of the
operating instructions
Danger by insufficient maintenance
and repair
Risks arising during maintenance,
ser icing, and repair work through
the use of sharp-edged or
inappropriately compacted materials
(see note in chap. 7, Maintenance
and Inspection).
The operator is responsible for these residual
risks.
04/2012 3 - 1
3. Safety
3.1. General
To safeguard the labour protection and the
on-the-job safety the following references
have to be adhered to:
ccident prevention regulations, in
particular:
BGV 1 General Regulations
BGV 2 Electrical systems and
operating resources
BGV 5 First id
BGV B3 Noise
BGV 8 Safety marking at the work
site
have to be adhered to.
The accident prevention rules of the country
where the unit will be used have to be
observed.
We wish to point out that the unit has to be
checked at least twice a year by a qualified
person with respect to the proper and safe
function in correspondence with the above
mentioned directives.
In addition to the above mentioned
regulations the following directives are
appropriate for the inspection as well:
Safety of machinery DIN EN 12100
Part 1 u. 2
Electrical equipment
DIN EN 60204
EC- machinery
directive
2006/42 EG
During the operation of the machine the
laws and regulations applicable at the place
of use have to be observed. For the sake of a
safe work sequence the operator,
supervisory persons and machine operators
are responsible for observing the regulations.
The channel-type baling press may only be
used as directed. n improper use can result
in personal and property damages.
The PRESTO channel-ty e baling ress has
been constructed for the com action of soft
materials as a er, cardboard, foils and
similar.
04/2012 3 - 2
It is rohibited to load ex losive or similar
materials or inflammable materials
(according to §1 S rengG).
Materials that are subject to special
conditions of disposal according to the waste
disposal law must not be loaded.
Furthermore it is prohibited to fill with
rumble, timber or other such materials out of
metal or other hard materials. Only such
material may be compacted which can be
deformed by the given pressure and which
can be compressed in the compression room.
Glowing or burning particles must not be
loaded.
nother use or a surpassing use does not
comply with the intended purpose. PRESTO
GmbH & Co.KG will not be liable for damages
resulting from this. The risk will be borne by
the user of the machine.
DANGER!
The electric machines
and/or equipment are
production equipment for
use in industrial high
voltage systems. During
operation this production
equipment has dangerous
live parts which may
cause very serious injury
to health or damage to
property for instance as a
result of unauthorised
removal of coverings,
improper use, incorrect
operation or lack of
maintenance.
The staff responsible for the safety of the
unit has to safeguard that only qualified
persons
are instructed with work on the machine-
that these persons always have the supplied
operating instructions available and that they
are obliged to strictly adhere to these
documents. Working at the unit or in the
proximity has to be prohibited for non-
qualified personnel.
During filling the compactor with
material that may cause skin
damage wear gloves!
Pay attention to flying solids!
Use eye rotection!
t places where there are solid airborne
particles or where dusts, caustic substances
or the like are processed or produced.
Residual risks with regard to the channel-
ty e baling ress:
•Endangering by failure to comply with
safety instructions
•Danger by insufficient maintenance and
repair
•Risks through hydraulic hoses
•Risks through sharp-edged casing corners
•Risks arising during maintenance,
servicing, and repair work through the
use of sharp-edged or inappropriately
compacted materials (see note in chap. 7,
Maintenance and Inspection).
The user will be responsible for these
residual risks.
04/2012 3 - 3
3.2. Safety instructions
The following symbols in these operating
instructions mean:
Risk to life and limb!
Caution!
This maintenance work may
only be carried out by skilled
ersonnel.
Caution!
Risk of damage to or
destruction of the machine
or its parts.
Caution!
Risk of crushing!
Read and understand
the manual!
Caution!
Risk from electric current!
Note:
dditional important
information can be found here.
3.3. Safety marking
Safety instructions and the brief version of
the operating instructions are visible at the
machine
CAUTION!
NEVER CLIMB INTO THE
FEEDING OPENING!
DANGER!
Danger of crushing!
Do not reach into the
machine from the
bottom!
Dieses Handbuch passt für folgende Modelle
4
Inhaltsverzeichnis
Andere Presto Elektrowerkzeuge Handbücher
