Primera FX1200 Handbuch

Operator’s Guide
© 2012 All rights reserved.
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Notices: The information in this document is subject to change without notice. NO WARRANTY
OF ANY KIND IS MADE WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. No liability is assumed for errors contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this material.
This document contains proprietary information that is protected by copyright. All rights are
reserved. No part of this document may be photocopied, reproduced, or translated into another
language without prior written consent.
Trademark Acknowledgments: Primera is trademark of Primera Technology Inc. Windows is
a registered trademark of Microsoft Corporation. All other trademarks are the property of their
respective owners.
Printing History
Edition 1.2, #511242, Copyright 2012, All rights reserved.
FCC Compliance Statement: This device complies with part 15 of the FCC rules. Operation is
subject to the following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause
undesired operation.
For Users in the United States: This product is intended to be supplied by a UL listed Direct
Plug-In Power Supply marked "Class 2"or a UL listed ITE Power Supply marked "LPS" with
output rated 19v, 3.42 amps or higher. This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. In a domestic
environment this product may cause radio interference, in which case the user may be required
to take adequate measures. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
•Re-orient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
•Consult the dealer or an experienced radio/TV technician for help.
Use of shielded cables is required to comply with the Class A limits of Part 15 of the FCC Rules.
You are cautioned that any changes or modifications not expressly approved in this manual
could void your authority to operate and/or obtain warranty service for this equipment.
For Users in Canada: This digital apparatus does not exceed the Class A limits for radio noise
for digital apparatus set out on the Radio Interference Regulations of the Canadian Department
of Communications. Le present appareil numerique n'emet pas de bruits radioelectriques
depassant les limites applicables aux appareils numeriques de la class A prescrites dans le
Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du
Canada.

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Table of Contents
Section 1: Warnings, Cautions and Notes…………………………………………………....4
Section 2: Overview of Parts and Accessories…………………………………………… ..6
2.1 What is Included ……………………………………………………………………. ..6
2.2 Identifying the Parts…………………………………………………………………...7
2.3 Consumables and Accessories …………………………………………………….14
Section 3: Run a Job…………………………………………………………………………… 18
3.1 Load Roll & Splice to Web…………………………………………………………..18
3.2 Set Up Lamination (Optional)……………………………………………………….20
3.3 Set Up Cutter ………………………………………………………………………...21
A. Load Cut File…………………………………………………………………..21
B. Set Up Multiple Knives……………………………………………………….22
C. Adjust Pinch Rollers…………………………………………………………. 24
D. Find the Eyemark / Target ……………………………………….………... 25
E. Adjusting Cut Depth/Pressure ………………………………….………….. 26
F. Adjust Cut Position ………………………………………………………….. 27
G. Score the Face Stock for Weeding………………………………………. 28
3.4 Set Up the Weeder (Foam Weeder Roller)………………………………………..29
3.5 Set Up the Slitter…………………………………………………………………….. 33
3.6 Set Up the Take Up Mandrel………………………………………………………..36
3.7 Run Job, Evaluate Tension and Adjust Guides…………………………………...39
3.8 Adjust Guides………………………………………………………………………... 41
Section 4: Creating Cut Files in PTPrint (Plt/HPGL)……………………………………….43
4.1 Import Die Line………………………………………………………………………. 43
4.2 Die Cut ………………………………………………………………………………..46
4.3 Contour Cut…………………………………………………………………………...48
4.4 Cut Settings …………………………………………………………………………..52
4.5 Label Layout Design Tips……………………………………………………………53
Section 5: Maintenance and Troubleshooting……………………………………………...54
5.1 Replacing Knives - Knife Tracking………………………………………………… 54
5.2 Rethread the System (Paper Path)………………………………………...………55
5.3 Cleaning and Maintenance………………………………………………………….57
5.4 Problem - Solution Table…………………………………………………………….58
5.5 Diagram - Web Orientation………………………………………………………….61
Section 6: Specifications……………………………………………………………………….62

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Section 1: Warnings, Cautions and Notes
Thank you for purchasing the FX1200 Digital Finishing System. Please read the following
Warnings, Cautions and Notes before operating your FX1200.
Note: Notes are used to notify of installation, operation, or maintenance information that is
important but not safety related.
Caution: Caution is used to indicate the presence of a hazard, which if ignored may result in
damage to the unit.
Warning: Warning means that a potential safety hazard exists and indicates procedures that
must be followed exactly to avoid serious personal injury.
Warnings
•Do not operate the FX1200 while wearing loose fitting clothing or neck ties. Serious
injury may result. If clothing or fingers are caught in the rollers, immediately press the
STOP button on the front of the unit.
•Keep your hands away from the FX1200 at all times while the cutter is running. The
electric motors in the FX1200 are extremely powerful and are capable of crushing
fingers at nip points in the paper path. The nip points are located to the left and right of
the cutter mechanism. The nip points are the points where the paper is compressed so
it can be pulled or pushed through printer. If fingers are caught in the nip points, press
the stop button immediately and open the nip points by pushing the levers to the right.
•Keep hands away from the cutter mechanism while the FX1200 is in use. It has a
sensor monitored cover to prevent access during use. Do not attempt to alter or trick the
cutter cover sensor or any other safety sensors on the FX1200. Serious injury may
result.
•When replacing Slitter blades work from the back blade housing to the front. This will
minimize the chance of injury since you will not be working over already installed blades.
Use the magnetic covers whenever possible.
•To prevent fire or shock hazard, do not expose the unit to rain or moisture. To reduce
the risk of electric shock, do not remove exterior panels. No user-serviceable parts are
inside. Refer to qualified service personnel. Operate the unit with only proper electrical
specifications as labeled on the unit and the AC adapter.
Caution
•Do not expose adhesive when splicing new media to existing media at any point in the
system.
•Do not use media that is wider than specified in the specifications section of this manual.
•Avoid harsh chemicals when cleaning the touch screen.

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•Avoid touching the screen with dirty or greasy fingers.
•Do not touch the screen with sharp objects. Use only your fingers or the included stylus
to touch the screen.
•Do not begin cutting labels until the splice point between new and old media has passed
the cutter mechanism.
•Do not store materials in the FX1200 cabinet while it is in use. The dancer arms move
rapidly up and down during operation. Materials stored in the cabinet may cause
damage to the FX1200 dancer arms.
Notes
•The FX1200 cannot run while the cutter cover is open. Close this cover to run the
FX1200.
•Clean the Touch screen with water and micro fiber cloth. Use side to side or up and
down wiping motions.
•When replacing knives always replace all knives in a particular knife set.

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Section 2: Overview of Parts and Accessories
Section 2.1: What is Included
The FX1200 includes everything you need to begin finishing labels immediately. The following
items are included.
•Touch Screen Computer and power supply (refer to separate document attached to
exterior of the shipping crate for mounting instructions)
•Euro and USA/Japan power cord located in supply box.
•7 Slitter Blades. These are preinstalled in the unit.
•10 Knives/Holders. Knives come preinstalled in color coded holders. You should
have 1 red knife, 2 green knives, 3 blue knives and 4 silver knives. These are located
in the supply box.
•10 Plastic Depth Gauges. Depth gauges are used to adjust the blade depth. They
screw onto the end of the knife holders. They are only used in rare circumstances
where adjusting knife pressure is not a fine enough adjustment to prevent the knife
from puncturing the liner. (Section 3.3D)
•Assortment of Cardboard Cores. (Located in the media box)
•2 mm Hex Driver.
•3mm Hex Driver.
•Utility Knife
•Starter Roll of Lamination Film – 500 feet.

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Section 2.2: Indentifying the Parts
FX1200 Overview
Touch Screen Computer
Waste Matrix
Take Up Mandrel
(Weeder)
Unwinder
Supply Mandrel
Upper Take Up Mandrel
Right Dancer Arm
Left Dancer Arm
Lamination Mandrel
Lamination Liner Mandrel
(
O
p
tional
)
Cutter Mechanism
Lamination Station
Slitter Station
Lower Take Up Mandrel

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FX1200 Supply Side (Left)
Left Side Nip Point /
Lamination Rolle
r
Nip Lever
First Media Guide Roller
Structural Bar
Second Media Roller
Core Engagement Knobs
Nip Roller
Laminate Guide Roller
Third Media Roller

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FX1200 Cutter Mechanism
Pinch Roller Pressure Thumbscrew
Pinch Rollers Release Levers
Right Cutter Guide Roller
Left Cutter Guide Roller
Carrier Thumbscrew
Knife/Knife Holder
Knurled Roller
Reference Latch
Pinch Roller

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FX1200 Take Up Side (Right)
Right Side Nip Point
Take Up
Guide Rolle
r
First Media Guide Roller
Second Media Roller Slitter Rollers
Nip Lever
Slitter Blades
Nip Roller
Core Engagement Knobs
Waste Matrix
Peel Rolle
r
Waste Matrix
Take Up Mandrel
(Weeder)
Media Guides
Inhaltsverzeichnis

















