Prince Castle McDonald's 524 Series Bedienungsanleitung

Pie Merchandiser

524-Series

Operation

Manual

Product Identification

TOP

COVER

POWER

SWITCH

CONTROL

PANEL

DOOR

HANDLE

Electrical Specifications

120 VAC, 60 Hz, 540W, 1-Phase

220 VAC, 50 Hz, 540W, 1-Phase

The 120 VAC version will have the UL mark on the label

and the 220 VAC version will have the CE mark.

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of two (2) years from date of original

installation, not to exceed 30 months from date of shipment from

our factory. Any part or component which proves to be faulty in

material and/or workmanship within the warranty period will be

replaced or repaired (at the option of Prince Castle, Inc.) without

cost to the customer for parts or labor.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this

warranty and all work must be performed by an authorized

Prince Castle Service Agent.

• All labor shall be performed during regular work hours.

Overtime premium will not be covered.

• Travel charges are limited to 100 miles/200 km round trip, 2

hours travel time, one trip per repair.

• Damage caused by carelessness, neglect, and/or abuse (e.g.,

using wrong current, dropping, tampering with or altering

electrical components, or improper cleaning) is not covered.

• Equipment damaged in shipment, by fire, flood or an act of

God is not covered.

• Damage to non-stick coated surfaces is not covered by this

warranty.

TABLE OF CONTENTS

Product Identification ............................... 1

Electrical Specifications ............................. 1

Warranty ......................................... 1

Safety Information ................................. 2

Introduction ...................................... 2

Model Number .................................... 2

Installation ....................................... 2

Operation ....................................... 3

Troubleshooting ................................... 4

Exploded Views and Parts Lists ...................... 5

Wiring Diagram ................................... 6

Pie Merchandiser

524-Series

Safety Information

Knowledge of proper installation, operation and maintenance

procedures is essential to ensure safe operation of any

equipment.

• Always have dry hands prior to turning the ON/OFF switch

ON or OFF.

• Turn OFF the ON/OFF switch any time the cabinet is not in

use.

• If an electrical shock is felt when touching the cabinet,

disconnect the power immediately and call Prince Castle

Technical Service Department for assistance and service.

• If you find the power cord is frayed or the plug damaged,

DO NOT PLUG IT INTO THE ELECTRICAL

RECEPTACLE. IF IT IS ALREADY PLUGGED IN, SHUT

OFF THE MAIN CIRCUIT BREAKER, LOCATED IN THE

BREAKER BOX AT THE REAR OF THE STORE. THEN

DISCONNECT THE PLUG.

• DISCONNECT THE POWER CORD BEFORE

ATTEMPTING ANY REPAIRS TO THE CABINET AND/OR

CLEANING THE UNIT.

• DO NOT SUBMERGE THE CABINET. ELECTRICAL

COMPONENTS AND WIRING PRESENT A HIGH

SHOCK HAZARD WHEN WET.

Introduction

The 524-MCDC/-MCDCCE Pie Merchandiser is designed to

hold pies at proper serving temperatures. The cabinet has a

programmable temperature controller with a low temperature

alarm. The controller is factory pre-set for baked pies with a

holding temperature of 165°F (74°C). The controller’s

temperature setting needs to be adjusted for fried pies which

require a holding temperature of 155°F (69°C).

The heater can be accessed for service by removing the top

cover. There is also a bottom panel to access the wiring and the

switch.

The cabinet is designed to hold 42 baked pies or 36 fried pies.

Each cabinet includes a removable pie caddy.

Model Number

Model Description Model Description

524-MCDCCE 220-240 VAC, Schuko plug 524-MCDCP 220-240 VAC, 16A pin & sleeve plug

524-MCDCGB 220-240 VAC, BS1363 plug 524-MCDC 120 VAC, NEMA 5-15 plug

524-MCDCF 220-240 VAC, no plug

Installation

Remove the cabinet from shipping carton making sure

all packing materials are removed from the carton and

cabinet.

Check to ensure all components are included:

Cabinet, Pie Caddy, Equipment Manual.

Read this equipment manual completely before

operating the cabinet.

Locate the cabinet on clean, dry surface.

Level the cabinet by turning the adjustable feet on the

bottom of the unit. This prevents the cabinet from

tipping over and makes the boxed product easier to

remove.

Clean cabinet thoroughly before use. See PM Card.

Connect the cabinet power cord to a correctly-wired

and protected power source.

Pie Merchandiser

524-Series

Operation

The power switch is located at the base of the cabinet,

below the door. Turn the power switch ON. Preheat

cabinet for 30 minutes. When the cabinet is turned on,

the air heater will operate until the cabinet reaches the

air temperature setpoint. The display will read the

actual cabinet temperature. The heat “ON” light will

illuminate when the cabinet air temperature is 1°F or

more below the air temperature setpoint. It will turn off

when the cabinet temperature reaches the air

temperature setpoint. The controller display will flash

alternately LO and the actual cabinet air temperature

until it reaches the low temperature alarm setpoint.

Controller

Heat “ON”

Indicator

After preheating, load boxed pies into cabinet.

Cabinet dispenses pies from the bottom, underneath

the door.

When cabinet is not in use, turn power off.

This cabinet must be cleaned WEEKLY. See PM Card.

NOTE: The pie caddy has a reserve storage of 12 pies.

This reserve is intended to provide additional pies while a

new batch of pies is being baked. Holes beneath the door

provide visual indication of low pie level in the cabinet.

Programming Instructions

To View or Change the Temperature setpoint:

Turn the power on. To view the temperature setpoint, press and hold the temperature set button. To change the

temperature setpoint, press and hold the temperature set button, press the up or down arrow button until the desired

air temperature is displayed. The display will advance in 1° increments.

To View or Change the Alarm setpoint:

Turn the power on. To view the alarm setpoint, press and hold the alarm-reset button. To change the alarm setpoint,

press and hold the alarm-reset button, and press the up or down arrow button until the desired alarm temperature is

displayed. The display will advance in 1° increments.

To View or Change Temperature Scale:

The cabinet is programmable for a temperature scale in degrees Fahrenheit and Centigrade (Celsius). Turn power

off. Hold down both up and down arrow buttons. Turn power back on while holding both arrows. Display will show

current scale (C or F). If desired, push the up or down arrow to change the scale. Turn power off to save change.

The controller has been factory pre-set for baked pies with a holding temperature of 165°F (74°C). The controller’s temperature

setting needs to be adjusted for fried pies which require a holding temperature of 155°F (69°C). To ensure food safety, a low

temperature alarm will sound when the cabinet temperature falls below 140°F (60°C). NOTE: To clear the LOW TEMPERATURE

ALARM, press the button with the picture of a thermometer.

Pie Merchandiser

524-Series

Non-Scheduled Maintenance

Equipment surfaces may be hot. It is recommended that the unit be turned off for at least 10 minutes prior

to performing any maintenance procedure.

Changing Illuminated Front Graphic on Door:

Tools: Phillips Screwdriver

Remove the four screws on the sides of the door and remove the door trim. Slide the POP graphic out. Slide new POP graphic

in, making sure to leave white diffuser background panel in place. Replace the door trim and secure with screws.

Changing the Light Bulb in the Door:

Tools: Phillips Screwdriver

The POP graphic on the front door is illuminated by one fluorescent bulb. If the bulb burns out, turn off the cabinet. Remove the

four screws (save removed screws) on the sides of the door trim and remove the trim along with the POP graphic and white

diffuser. Replace the burned out bulb, the white diffuser, POP graphic and door trim. Secure the door trim with the previously

removed screws. Turn the power switch on.

WARNING

Troubleshooting

SYMPTOM DISPLAY READS POSSIBLE CAUSE REMEDY

No power Blank Power cord loosen from receptacle Replug

Faulty power cord Replace power cord

Faulty filter Replace filter

Hi-limit faulty or tripped Replace / reset Hi-limit

Faulty power switch Replace power switch

Non heat Blank Wrong wirings Check against wiring diagram

Faulty power board Replace power board

Faulty controller/display PCB Replace controller/display PCB

No Heat Normal Wrong wirings Check against wiring diagram

Heater down Replace heater

Faulty controller/display PCB Replace controller/display PCB

Faulty relay Replace relay

Faulty temperature probe Replace temperature probe

Motor not working Normal Wrong wirings Check against wiring diagram

Faulty motor Replace motor

Cabinet fan not

working

Normal Wrong wirings Check against wiring diagram

Faulty cabinet fan Replace cabinet fan

Light bulb not

working

Normal Wrong wirings Check against wiring diagram

Faulty ballast Replace ballast

Faulty light bulb Replace light bulb

Faulty light bulb holder Replace light bulb holder

Keypad does not

work

Normal Faulty controller/display PCB Replace controller/display PCB

Pie Merchandiser

524-Series

Exploded View and Parts List

* Not shown

No. Part No. Description

1524-002CES Heating Element (MCDCCE)

1524-002S Heating Element (MCDC)

2524-003CES Motor w/ Fan (CE) 220V (MCDCCE)

2524-003S Motor (524-MCDC)

3524-004CES Cabinet Fan (MCDCCE)

3524-004S Cabinet Fan (MCDC)

4524-005S Controller/Display PCB

5524-006S Light Socket

6524-007S Light Bulb

778-228S Power Switch

972-200-15CES Power Cord (MCDCCE) *

972-200-15S Power Cord (MCDC) *

10 524-008S Pie Caddy

No. Part No. Description

11 524-009CES Power PCB (MCDCCE)

11 524-009S Power PCB (MCDC)

12 65-058S Relay

13 524-010CES Ballast (MCDCCE)

13 524-010S Ballast (MCDC)

14 524-011S Temperature Probe*

15 524-012S Graphic w/ Backer Plate

16 524-013S Feet (PKG OF 4)

17 524-015S Hi-Limit Switch*

18 524-016S PC Display Overlay

19 88-720-01S Power Inlet (524-MCDCCE) *

20 88-720-02S Power Inlet (524-MCDC) *

(4 per unit)

Pie Merchandiser

524-Series

Wiring Diagram

BLACK

BLACKRED

TO GROUND

BLU

GRN/YEL

BRN

WHITE

BLACK

BLU

BRN

GRN/YEL

TO GROUND

WHITE

BLACK

BLU

BRN

WHITE

BLACK

BRN

BLU

BRN

BLU

TERMINAL BLOCK

POWER SWITCH

TEMPERATURE

LIMIT

HUBBLE

120 VAC

POWER CORD

HEATER

DISPLAY PCB

TRANSFORMER PCB

BALLAST

LAMP FAN

ASSY PROBE

MOTOR

RELAY

120 V

Pie Merchandiser

524-Series

Wiring Diagram

BLACK

BLACKRED

TO GROUND

BLU

GRN/YEL

BRN

WHITE

BLACK

BLU

BRN

GRN/YEL

TO GROUND

WHITE

BLACK

BLU

BRN

WHITE

BLACK

BRN

BLU

BRN

BLU

TERMINAL BLOCK

POWER SWITCH

TEMPERATURE

LIMIT

HUBBLE

FILTER

230 VAC

POWER CORD

DISPLAY PCB

RELAY

TRANSFORMER PCB

BALLAST

LAMP FAN

ASSY PROBE

MOTOR

230 V

HEATER

©McDonald’s Corporation · Planned Maintenance Manual · Revised November 2008

Hazards

These icons alert you to a possible risk of personal injury.

Equipment alerts

Look for this icon to find information about how to avoid damaging the

equipment while doing a procedure.

Tips

Look for this icon to find helpful tips about how to do a procedure.

PREP EQUIPMENT PR 63

Prince Castle

Pie Merchandiser

Model 524

Daily maintenance tasks

PR 63 W1 Clean merchandiser

Model 524

Prince Castle Pie Merchandiser Model 524 PR 63

REMOVABLE

PIES

POWER

SWITCH

CONTROL

PANEL

DOOR

HANDLE

Clean Pie Merchandiser Weekly PR 63 W1

Prince Castle Pie Merchandiser Models 524 Weekly PR 63 W1

Why To keep the merchandiser clean and food safe

Time required 10 minutes to prepare 15 minutes to complete

Time of day At close For 24-hour restaurants: during late-night shift

Hazard icons Chemicals Electricity Hot Surfaces

Tools and supplies

SolidSense All Purpose

Super Concentrate (APSC) SolidSense sanitizer Bucket, clean,

sanitizer soaked towels Bucket, soiled towels KAY®

NO-SCRATCH™ Pad EXCEED Glass &

Multisurface Cleaner

Procedure

1 Turn off and unplug the pie

merchandiser. Remove all

food products from the

cabinet. Let the merchandiser

cool with the door open for at

least 10 minutes.

Electricity

Unplug the merchandiser

before cleaning.

Hot Surfaces

Do not attempt to clean a hot

merchandiser.

2 Remove the pie caddy from the

cabinet. Bring the pie caddy to

the back sink. Wash in back

sink, rinse, and sanitize. Use a

KAY®NO-SCRATCH™ pad

on heavy soils if needed.

Chemicals

Sanitizer solution

Equipment Alert

Cleansers, detergents, de-

greasers, sanitizers, or

bleaching agents that contain

chlorides or phosphates will

cause permanent damage to

stainless steel products. The

damage appears as pits,

cracks, and surface discolora-

tion. This damage is

permanent and is NOT cov-

ered by the warranty.

3 Clean the cabinet interior and

exterior surfaces by spraying a

clean, sanitizer soaked towel

with EXCEED and wiping. Use

a KAY®NO-SCRATCH™ pad

on heavy soils.

Chemicals

Sanitizer solution

Equipment Alert

DO NOT SPRAY WITH

WATER DURING

CLEANING.

The heater components should

not be exposed to direct con-

tact with water or cleaning

sprays.

4 Thoroughly air-dry the cabinet

and pie caddy. Place the caddy

back in the cabinet.

5 Reconnect the power cord.

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