Probst HVZ-uni Bedienungsanleitung

Hydraulic Installation Clamp

HVZ-uni

004

Order-No.:

51400017

Serial-No.:

Hydraulic Installation Clamp

HVZ-uni

Translation of original operating instructions

Contents

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1Contents

1Contents .....................................................................................................2

2Declaration of Conformity...........................................................................4

3General .......................................................................................................6

3.1 Authorized use................................................................................................ 6

3.2 Survey and construction .................................................................................. 7

3.3 Technical data ................................................................................................ 7

3.4 Safety symbols ............................................................................................... 8

3.5 Definition skilled worker / specialist.................................................................. 8

3.1 Safety Marking................................................................................................ 8

4Safety .........................................................................................................9

4.1 Personal safety requirements........................................................................... 9

4.2 Protective equipment ...................................................................................... 9

4.3 Accident prevention ........................................................................................ 9

4.4 Function Control ............................................................................................. 9

4.4.1 General....................................................................................................... 9

4.4.2 Hydraulic................................................................................................... 10

4.5 Safety procedures......................................................................................... 10

4.5.1 Hydraulic excavator and other lifting equipment .......................................... 10

4.5.2 Safety at installation work .......................................................................... 10

4.5.3 Check on the gripping quality of certain layers of paving stones ................... 11

5Installation ...............................................................................................12

5.1 Mechanical connection .................................................................................. 12

5.2 Hydraulical connection .................................................................................. 12

6Adjustments..............................................................................................13

6.1 General ........................................................................................................ 13

6.2 Settings of the HVZ uni ................................................................................. 14

6.2.1 Settings of the main gripping direction........................................................ 16

6.2.2 Adjusting the gripping depth ...................................................................... 18

6.2.3 Gripper length main gripping direction ........................................................ 19

Contents

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6.2.4 Adjustment side gripping direction.............................................................. 21

6.3 First gripping trial.......................................................................................... 24

6.4 Height adjustment of the rollers (K) ............................................................... 26

6.5 Annotations to the pushing of device ............................................................. 26

7Operating..................................................................................................27

7.1 General ........................................................................................................ 27

7.2 Indications for concrete paver installation, complying with the standards ...... 28

7.3 Operating procedure of laying cycle ............................................................... 29

7.4 General hints for laying according to standards............................................... 30

7.5 General laying-hints: ..................................................................................... 31

8Maintenance and care...............................................................................32

8.1 Maintenance................................................................................................. 32

8.2 Trouble shooting........................................................................................... 34

8.2.1 Disturbing noise when opening and closing the main clamp ......................... 34

8.3 Repairs......................................................................................................... 34

8.4 Safety procedures......................................................................................... 35

8.5

Hints to the identification plate

...................................................................... 36

8.6 Hints to the renting/leasing of PROBST devices............................................... 36

Declaration of Conformity

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2Declaration of Conformity

Konformitätserklärung;Declaration of conformity ; Déclaration de Conformité;

Certificato di conformita´norme CE;Declaración de conformidad

DESCRIPTION:

Hydraulic Installation Clamp

HVZ-uni

Hersteller: PROBST GREIFTECHNIK VERLEGESYSTEME

Manufacturer: Gottlieb-Daimlerstraße 6

Fabricant: 71729 Erdmannhausen

Costruttore: Probst Greiftechnik Verlegesysteme GmbH

Fabricante: info@probst-gmbh.de www.probst-gmbh.de

Einschlägige Bestimmungen,

denen die Maschine entspricht: 2006/42/EG (Maschinenrichtlinie)

Complies with the following provisions applying to it: EC-machinery directive 2006/42/EG

Spécifications respective qui sont conformes à la machine: Idée directrice ECdokumne 2006/42/EG

Definizione che sono conformi alla macchina: EG-linea di Guida CE 2006/42/EG

Cumple con las siguientes provisiones aplicables a: Directrices de la CE 2006/42/EG

Fundstellen der harmonisierten Normen:

Applied harmonized standards in particular:

Lieus de découverte des normes harmonisées:

Luogo di accertamento delle norme armonizzate

Aplicados en particular los siguientes estándares

EN ISO 12100-1 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine

(ISO 12100-1) Gestaltungsleitsätze, Teil 1: Grundsätzliche Terminologie,

Methodik.

Safety of machinery; Basic concepts, general principles for design,

Part 1: Basic terminology, methodology.

Sécurité des machines; notions fondamentales, principes

généraux de conception, Partie 1: terminologie de base,

méthodologie.

Sicurezza della macchina, nozioni fondamentali, verifica della

struttura generale, Parte 1: terminologia di base, metodologia.

Seguridad de la maquinaria; conceptos básicos, principios

generales de diseño, parte 1: terminología básica, metodología.

Declaration of Conformity

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EN ISO 12100-2 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine

(ISO 12100-2) Gestaltungsleitsätze, Teil 2: Technische Leitsätze und

Spezifikationen.

Safety of machinery; basic concepts, general principles for design;

Part 2: principles and specifications.

Sécurité des machines; notions fondamentales, principes

généraux de conception; Partie 2: Principes et spécifications

techniques.

Sicurezza della macchina, nozioni fondamentali, verifica della

struttura generale; Parte 2:principi e specificazioni tecniche.

Seguridad de la maquinaria; conceptos básicos, principios

generales de diseño, parte 2: principios y especificaciones.

DIN EN ISO 13852 2008 Sicherheit von Maschinen - Sicherheitsabstände gegen das

Erreichen von Gefährdungsbereichen mit den oberen u.

unteren Gliedmaßen.

Safety of machinery ― Safety distances to prevent hazard zones

being reached by upper and lower limbs

Sécurité des machines ― Distances de sécurité empêchant les

membres supérieurs et inférieurs d'atteindre les zones dangereuses.

Sicurezza della macchina ― Distanza di sicurezza al fine di evitare

pericolo di passaggio sotto e basso carichi sospesi.

Seguridad de la maquinaria ― Distancia de seguridad con el fin de

evitar que las extremidades superiores y inferior del cuerpo alcancen

las zonas de peligro.

DIN EN 349 1993 Mindestabstände zur Vermeidung des Quetschens von

(ISO 13854) 1996 Körperteilen.

Minimum distance to avoid squeezing any parts of the body.

Distances minimum afin d’éviter une contusion des parties du corps.

Distanza minima al fine di evitare contusioni di parti del corpo.

Distancia mínima con el fin de evitar contusiones en cualquier parte

del cuerpo.

Authorized person for EC-dokumentation:

Name: J. Holderied

Address: Probst GreiftechnikVerlegesysteme GmbH; Gottlieb-Daimler-Str. 6; D-71729 Erdmannhausen

Signature:

Erdmannhausen, 18.06.2012..........................................................................

(M. Probst, Managing director)

General

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3General

3.1 Authorized use

●This clamp was developed to meet the need of builders for a device to mechanically install awide range

of pavers which are delivered to the site in ready-to-install formation. The hydraulic installation clamp

may be used in connection with any carrier, such as wheel-loaders, compact loaders, excavators, mobile

excavators, truck-mounted crane special machines (VM203/204).

●To operate the hydraulic installation clamp 2 separate hydraulic circuits are required on the carrier.

●With the device (HVZ-uni) it is possible to handle one layer of pavers. Do not exceed the carrying

capacity and the max. width of the device HVZ-uni.

●Only pavers in good quality are allowed for laying. Pavers with „feet, bellies and blind spacers” are not

allowed“, because the complete bricklayer could fall out of the device.

The device is equipped with:

●Adjustable main tension, movable on low-maintenance

steel-polyamid sliders.

●Adjustable side gripping direction for accurate positioning

of the laying formation.

●Two operating handles for optimal guiding of the clamp.

●An height adjustable support for a variable gripping

depth.

●An oil pressure gauge.

●With pressure control valve to avoid overload.

●With spring-mounted steel-lamellas for gripping.

Er’s

Prohibition

●The device is only designed for the use specified in this documentation.

●Every other use is not authorized and is forbidden!

●All relevant safety regulations, especially regulations of the declaration of conformity, and

additional local health and safety regulations have to be observed.

General

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3.2 Survey and construction

3.3 Technical data

Type

Main gripping

width

[mm]

Gripping

depth

[mm]

Side gripping

width

[mm]

Carrying

capacity

[kg]

Deadweight

[kg]

HVZ-uni

575 –1.245

990 –1.480

400

210

Setting U

Setting Q

Operator handle

Suspension

Main clamping

direction

Rollers

Steel-Lamellas

Setting L

Side clamping

direction

Setting P

Hydraulic cylinder

Main clamping direction

Readjustment

guidance X1

Pushing-off device

ADV

Facing bedding

sand –main

clamping

C-Profile

Setting R

SettingT

Side clamping

direction

Setting G

Setting K

Angle chains

Setting F

Setting H

SettingV

Gripper

Main clamping direction

Setting M/N

Laying-side

Main gripper

General

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3.4 Safety symbols

Danger

Danger to life!

Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will

result.

Attention

Hazardous situation!

Identifies a potentially hazardous situation. If you do not avoid the situation, injury or

damage to property can result.

Prohibition

Prohibition!

Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe

injury, or damage to property will result.

3.5 Definition skilled worker / specialist

Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work

on these device!

Skilled workers or specialists must have for the following points (if it

applies for these device), the necessary professional knowledge.

●for mechanic

●for hydraulics

●for pneumatics

●for electrics

3.1 Safety Marking

WARNING SIGN

Symbol

Meaning

Order-No.:

Size:

It is not allowed to be under hanging loads. Danger to life!

2904.0210

2904.0209

2904.0204

30 mm

50 mm

80 mm

WARNING SIGN

Symbol

Meaning

Order-No.:

Size:

Danger of pinching the hands.

2904.0221

2904.0220

2904.0107

30 mm

50 mm

80 mm

Safety

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4Safety

4.1 Personal safety requirements

●Only qualified, authorized certificated

personal is allowed to operate the device

and all devices which are connected

(lifting equipment).

●Each operator must have read and

understood the operating instructions.

●The manual guiding is only allowed for

machines with handles.

!111

4.2 Protective equipment

The protective equipment must consist, according to

the safety regulations of the following parts:

●Protective clothing

●Safety gloves

●Safety shoes

4.3 Accident prevention

Danger

Prohibition

●The operating range have to be

covered for unauthorized persons,

especially children.

●The workplace have to be sufficiently

illuminated.

●The working with the device in case of

atmospheric editions under 37,5° F is

forbidden!

Because the goods could be fall down

caused by dampness or freezing.

Attention

Danger

●Take care handling wet, dirty and not

solidified components.

●Take care in case of thunderstorm!

4.4 Function Control

4.4.1 General

●Before using the device check the functions and

the working condition.

●Maintenance and lubrication are only permitted

when device is shut down!

●Do not use the device, until all faults which can

cause safety hazards are removed.

●If there are splits at carrying parts of the device,

immediately stop using it.

●The operating instructions must be available at

the workplace every time.

●Do not remove the data-plates of the machine.

●Unrecognisable data-plates must be replaced.

Safety

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4.4.2 Hydraulic

●Check all hydraulic hoses and connection for

tightness. Only experts are allowed to replace

faulty parts ( depressurized)

●Ensure a clean working environment before

opening the hydraulic connection.

●The hydraulic hoses must be free of breaks and

abrasion. Take care that there are no outstanding

edges, where the hoses could kook in.

The operator of the device is responsible for a constant line pressure, which is necessary for the

working with this device.

Only under these conditions is a safety gripping, lifting and transporting of the gripping goods

with this device ensured.

4.5 Safety procedures

4.5.1 Hydraulic excavator and other lifting equipment

●Hydraulic excavator and other lifting equipment

has to be in good, safe working condition.

●Take care that the maximum capacity of

the hydraulic excavator and other lifting

equipment is not exceeded.

●Only authorized, certificated and qualified

personnel is allowed to operate the lifting

equipment / fork lift.

●The operator staff must have all the necessary

qualifications.

4.5.2 Safety at installation work

Prohibition

Danger

Prohibition

●The manual guiding of is only allowed

for devices with handles.

●While using the device be sure that

there are no persons in the working

area. Life danger!!

●The use of the device is only permitted

in proximity to the ground. Do not swing

it over peoples heads.

●While using the device is the stay of

persons in the working area forbidden.

Except it is indispensable. Caused of the

way of using the device, e.g. if the

device must be leaded by hand.

●The operator is not allowed to leave the

control unit as long as the device loaded

with load. The load must always be in

the range of vision of the operator.

●The load must always be in the range of

vision of the operator, during the

transporting and laying operation

Prohibition

●The device should not be opened if

the opening path of the gripping arm

is blocked by a resistance (e.g. other

concrete blocks or the like)!

●Do not use the device to jerk seized

set down load.

●Do not replace the seal of the

pressure relief valve to increase

pressure without talking to the

manufacturer!

●Do not lift any components off-

centre, because that could fall down.

●Set the stonepacks carefully down.

●Safety before rapidity.

●The capacity and the nominal width

the device are not allowed to cross

over.

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