Procom NVDWA2 Bedienungsanleitung

Questions, problems, missing parts? Before returning to your retailer, call

our customer service department at 1-866-573-0674, 7:30 am - 4:15 pm CST,

Monday through Friday or email [email protected]

NVDWA2

MANUAL ON/OFF VALVE

SAFETY PILOT KIT

INSTALLATION INSTRUCTIONS

Spanish/Español

Page 11

Bafe Panel for

Use With Glass

Burners Only

www.usaprocom.com 200279-01A2

PACKAGE CONTENTS

If any of these pieces are missing or damaged, contact the dealer where you purchased this

kit or ProCom Heating, Inc. at 1-866-573-0674 for referral information.

Item Part Number Description Qty

1 WAL06-02 Propane/LP Burner Air Mixer 1

2NV2050 Gas Control Valve 1

3 NDW-N600X4 Safety Pilot 1

4 WAB09 Pilot Gas Pipe Assembly 1

5 WAL52-01 Control Knob 1

6 WAL57-01 Control Rod Extension 1

7 WAL07-04L 18" Propane/LP Orice 1

8 WAL07-05L 24" Propane/LP Orice 1

9 WAL07-06L 30" Propane/LP Orice 1

10 NDW0811-LP Propane/LP Pilot Injector 1

11 WAL43-02 Valve Cover 1

12 ML083-02 Piezo Ignitor 1

13 WAL17-02 Control Instructions Label 1

14 WAL08-03A Elbow Fitting, 3/8" x 3/8" NPT 1

15 WAL43-03 Bafe Panel 1

16 RN0604B Regulator 1

17 WAL08-03 Gas Inlet Fitting, 3/8" NPT x Flare 1

OFF ON

PILOT

When control kit is

on the left of the burner

pan, use this label.

10 4

www.usaprocom.com 3200279-01A

SAFETY

IMPORTANT: Read all instruc-

tions and warnings carefully

before starting installation. Fail-

ure to follow these instructions

may result in a possible electric

shock, re hazard and will void

the warranty.

WARNING: If the information

in this manual is not followed

exactly, a re or explosion may

resultcausingpropertydamage,

personal injury, or loss of life.

WARNING: Improper installa-

tion, adjustment, alteration, ser-

vice, or maintenance can cause

injury or property damage. Refer

to this manual for correct installa-

tion and operational procedures.

For assistance or additional infor-

mation consult a qualied installer,

serviceagency,orthegassupplier.

WARNING: This appliance

requires a 1/2" NPT (National

Pipe Thread) inlet connection to

the pressure regulator.

WARNING: A qualied service

person must connect log set to

gassupply.Followalllocalcodes.

WARNING: Never connect

natural gas appliance to private

(non-utility) gas wells. This gas is

commonlyknownaswellheadgas.

WARNING: Use pipe joint

sealant that is resistant to liquid

petroleum (LP) gas.

WARNING: Test all gas piping

and connections for leaks after

installing or servicing. Correct

all leaks at once.

WARNING: Never use an open

ame to check for a leak. Apply a

noncorrosive leak detection uid

toalljoints.Bubblesformingshow

a leak. Correct all leaks at once.

WARNING: You must use a

ON/OFF safety valve/pilot kit for

propane/LP conversion.

CAUTION: Never connect pro-

pane/LP appliance directly to the

propane/LPsupply.Thisappliance

requires an external regula-

tor (not supplied). Install the

external regulator between the

applianceandpropane/LPsupply.

CAUTION: Use only new, black

iron or steel pipe. Internally-tinned

copper tubing may be used in

certain areas. Check your local

codes. Use pipe of 1/2" diam-

eter or greater to allow proper gas

volumeto logset.Ifpipe istoosmall,

undue loss of volume will occur.

CAUTION: For additional

convenienceandsafety, thisON/

OFF Valve/Safety Pilot Kitcan be

used with natural gas as well.

If you are unsure of the proper

application, call our customer

service at 866-573-0674 for fur-

ther information.

CAUTION: If the replace does

not have a gas supply shutoff

valve, one must be installed.

WARNING: This product

contains and/or generates

chemicals known to the State

of California to cause cancer or

birth defects or other reproduc-

tive harm.

www.usaprocom.com 200279-01A4

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with

package contents list. If any part is missing or damaged, do not attempt to assemble the

product. Contact customer service for replacement parts.

Estimated Assembly Time: 60 minutes

Tools Required for Assembly (not included): Phillips Screwdriver, Pipe Sealant, Adjustable

Wrench Sediment Trap and Manual Shutoff Valve.

Helpful Tools (not included): 10 mm Socket or Nut Driver.

Figure 1

Figure 2

Figure 3

Gas

Connector

Tube

NATURAL GAS INSTALLATION

2. Attach the pilot gas pipe assembly to the

safety pilot outlet of the gas control valve

and tighten.

3. Connect the thermocouple to the rear of

the gas control valve.

Gas Control Valve

Gas

Control

Valve

Safety

Pilot

Thermocouple

Burner Air

Mixer

Ignitor

Pilot Gas Pipe

Assembly

Gas Inlet Fitting

3/8" x 3/8" NPT

1. Thread the gas control valve onto the

burner air mixer. Use pipe sealant on

the male threads of the burner air mixer.

Hold the burner air mixer with a wrench

to prevent overtightening the connection

to the burner. Make sure the control rod

is facing the front as shown in Figure 1.

4. Install the gas inlet tting into the inlet

opening of the gas control valve. Use pipe

sealant on the male pipe threads.

5. Carefully shape the gas supply tube and

attach to gas inlet fitting as shown in

Figure 3. Be careful not to cause kinks in

tube.

www.usaprocom.com 5200279-01A

NATURAL GAS INSTALLATION

Figure 5

Figure 4A

Figure 4B

Valve Cover

Bafe Panel

Control

Knob

Control Rod

Extension

Ignitor

Cable

Control Rod

Ignitor

Safety Pilot

and Ignitor

Assembly

Safety Pilot and

Ignitor Assembly Place the burner pan assem-

bly in the center of the replace

oor. Make sure the front of pan

faces forward.

6. Install valve cover to burner pan using self

tapping screws as shown in Figure 4A.

FOR GLASS BURNER MODELS ONLY

Install bafe panel and valve cover to

burner pan using self tapping screws as

shown in Figure 4B.

7. Install safety pilot and piezo ignitor onto

bafe panel using self tapping screws as

shown in Figure 4A and 4B.

8. Install the control knob to the control rod

extension. Push the control rod extension

onto the “D” shaped control rod through

the center hole in the cover as shown in

Figure 5.

9. Install the piezo ignitor through hole in the

valve cover. Attach ignitor cable to ignitor.

Glass Burner

Models Only

www.usaprocom.com 200279-01A6

PROPANE/LP GAS INSTALLATION

1. Remove the natural gas burner inlet tting

from the burner pan assembly as shown

in Figure 6. DO NOT remove the orice

from this tting.

IMPORTANT: For an 18" or 30" log set, use

a 10 mm socket or nut driver to remove

the orice from the propane/LP burner

air mixer.

3. Using pipe sealant on the thread of the

larger end of tting, screw the propane/

LP burner air mixer through hole and into

burner manifold as shown in Figure 8.

Tighten using a wrench.

Figure 6

Figure 7

Figure 8

Burner Inlet

Fitting for

Natural Gas

IMPORTANT: If you have a 24" log set,

then the 24" propane/LP orice, shown

in the table below, is already installed in

the propane/LP burner air mixer. Proceed

to step 3.

2. The propane/LP burner air mixer included

in this kit has 6 holes and must be used to

replace the natural gas inlet tting. Be sure

to use the correct propane/LP orice for

your appliance. This kit contains additional

orices as shown in the table below.

IMPORTANT: The number stamped on ori-

ces correspond to each respective size

log set as indicated by model numbers as

shown in table below.

Model # Orice #

18" Vented Logs 205

24" Vented Logs 225

30" Vented Logs 242

Figure 9

Gas Control Valve

Propane/LP

Burner Air

Mixer

Propane/LP

Burner Air

Mixer

Propane/LP

Orice

4. Thread the gas control valve onto the

burner air mixer. Use pipe sealant on

the male threads of the burner air mixer.

Hold the burner air mixer with a wrench

to prevent overtightening the connection

to the burner. Make sure the control rod

is facing the front as shown in Figure 9.

www.usaprocom.com 7200279-01A

Gas Inlet

Elbow Fitting

Gas Inlet

Elbow Fitting

Figure 10

Figure 11

Figure 13

8. Attach the pilot gas pipe assembly to the

safety pilot outlet of the gas control valve

and tighten.

9. Connect the thermocouple to the rear of

the gas control valve.

Gas Control Valve

Safety

Pilot

Safety Pilot

Thermocouple

Ignitor

Pilot Gas Pipe

Assembly

Gas Regulator

Propane/LP

Injector

Gas

Regulator

PROPANE/LP GAS INSTALLATION

5. Attach gas inlet tting to regulator. Use

pipe sealant on the male pipe threads.

6. Attach gas inlet tting and regulator to

gas control valve. Use pipe sealant on

the male pipe threads.

Figure 12

7. The pilot is provided with a natural gas

injector installed. For Propane/LP gas

you must remove it and replace it with the

Propane/LP injector (“LP” printed on the

surface).

Gently loosen and remove the pilot gas

pipe from bracket. Replace the injector

with the Propane/LP pilot injector with

“LP” printed on injector surface. Place and

tighten the pilot gas pipe to bracket.

Figure 14

Gas

Supply

Tube

Gas Inlet

Flare

Fitting

10. Install the gas inlet tting into the inlet

opening of the gas control valve. Use pipe

sealant on the male pipe threads.

11. Carefully shape the gas supply tube and

attach to gas inlet fitting as shown in

Figure 14. Be careful not to cause kinks

in tube.

Gas Regulator

www.usaprocom.com 200279-01A8

PROPANE/LP GAS INSTALLATION

Figure 16

Control

Knob

Control Rod

Extension

Ignitor

Cable

Control Rod

Ignitor

Place the burner pan assem-

bly in the center of the replace

oor. Make sure the front of pan

faces forward.

14. Install the control knob to the control rod

extension. Push the control rod extension

onto the “D” shaped control rod through

the center hole in the cover as shown in

Figure 16.

15. Install the piezo ignitor through hole in the

valve cover. Attach ignitor cable to ignitor.

Figure 15A

Valve Cover

Safety Pilot

and Ignitor

Assembly

12. Install valve cover to burner pan using self

tapping screws as shown in Figure 15A.

FOR GLASS BURNER MODELS ONLY

Install bafe panel and valve cover to

burner pan using self tapping screws as

shown in Figure 15B.

13. Install safety pilot and piezo ignitor onto

bafe panel using self tapping screws as

shown in Figure 15A and 15B.

Figure 15B

Valve Cover

Bafe Panel

Safety Pilot and

Ignitor Assembly

Glass Burner

Models Only

www.usaprocom.com 9200279-01A

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts

replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

parts, call Customer Service toll free at

1-866-573-0674 for referral information.

When calling Customer Service or your dealer,

have ready:

• Your name

• Your address

• Model and serial number of your heater

• How heater was malfunctioning

• Type of gas used (Propane/LP or Natural

gas/NG)

• Purchase date

Usually, we will ask you to return the defective

part to the factory

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s) call Customer Service toll free at

1-866-573-0674 for referral information.

When calling Customer Service have ready:

• Model number of your heater

• The replacement part number

200279-01

Rev. A

09/15

WARRANTY

KEEP THIS WARRANTY

Model _______________________________

Serial No. ____________________________

Date Purchased _______________________

Keep receipt for warranty verication.

IMPORTANT: We urge you to register your product within 10 days of date of installation, complete

with entire serial number which can be found on the rating plate. Please ll out the warranty infor-

mation above for your personal records. Retain this manual for future reference.

Always specify model and serial numbers when communicating with customer service.

We reserve the right to amend these specications at any time without notice. The only warranty applicable

is our standard written warranty. We make no other warranty, expressed or implied.

LIMITED WARRANTY

ProCom Heating, Inc. warrants this product to be free from defects in materials and components for ONE

(1) year from the date of rst purchase, provided that the product has been properly installed by a qualied

installer in accordance with all local codes and instructions furnished with the unit, operated and main-

tained in accordance with all applicable instructions. To make a claim under this warranty, the Bill of Sale

or cancelled check must be presented.

RESPONSIBILITY OF OWNER

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s)

required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through

ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory

replacement parts voids this warranty.

IMPORTANT: The heater MUST be installed by a qualied installer in accordance with all local codes

and instructions furnished with the unit or the warranty is voided.

WHAT IS NOT COVERED

This warranty does not apply to parts that are not in original condition because of normal wear and tear or

parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects

caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other

costs related to repairing a defective heater will be the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE

OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED

WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1)

YEAR ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.'S

LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEAT-

ING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT.

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of

accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation

on damages may not apply to you.

This warranty gives you specic legal right, and you may also have other rights that vary from state to state.

ProCom Heating, Inc.

Bowling Green, KY 42101

www.usaprocom.com

1-866-573-0674

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