Procom PCTT360 Bedienungsanleitung

INFRA-RED TANK TOP HEATER

OWNER’S MANUAL

360 DEGREE BURNER MODEL PCTT360

42,000 (HIGH)-35,000 (LOW) BTU

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to appliance.

DANGER CARBON MONOXIDE HAZARD -

oxide which has no odor.

Using it in an enclosed space can kill you.

space such as a camper, tent, car, or home.

Questions, problems, missing parts? Before returning to your retailer, call

Monday through Friday or email service@usaprocom.com

ANS Z83.7-2017

CSA2.14-2017

GAS FIRED

CONSTRUCTION

HEATERS

IMPORTANT: Read and unde -

cing heater. Improper use of heater

can cause serious injury. Keep this manual for future refer-

ence.

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GENERAL HAZARD WARNING:

THIS HEATER.

WARNING: FIRE, BURN, INHALATION, AND EXPLO-

WARNING:

HIGH

Rating 42,000 Btu/hr

(12.3 kW)

Type of Gas Propane Vapor Only

Ignition Match Light

Gas Supply Pressure

to regulator

Max - Tank Pressure

Min - 25 psi (1.72 bar)

Manifold Pressure 17 psi (0.62 bar - 1.17 bar)

Minimum Ambient Temperature Rating -20° F (-17.8° C)

Fuel Consumption per 20 lb. Cylinder 10.8 Hours

TABLE OF CONTENTS

............................................ 2

Safety ........................................................ 3

Assembly................................................... 6

Operation................................................... 6

Maintenance and Storage ......................... 8

Servicing.................................................... 8

Replacement Parts.................................... 8

Parts .......................................................... 9

Technical Service..................................... 10

Warranty ...................................................11

PCTT360 SPECIFICATIONS

LOW

35,000 Btu/hr

(10.26 kW)

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SAFETY

requirements of the heater.

serious injury or death. Symptom of

1. Keep children and animals away from

heater.

2. Never operate heater while sleeping or

unattended.

3. Check the heater thoroughly for damage.

Do not operate a damaged heater.

4. Do not modify the heater or operate a

original condition.

5. Use only propane gas.

6. Use only vapor withdrawal propane sup-

ply. If there is any question about vapor

withdrawal, ask your propane dealer.

7. For either ndoor or outdoor use use.

Adequate ventilation must be provided.

Provide minimum openings of 1 sq ft

(0.093 m²) near the ceiling. Do not use

inside house, camper, tent, vehicle, or

any type of unvented or enclosed area.

8. Do not use heater in basement or below

ground level.

WARNING: This product can

exposeyouto chemicalsinclud-

ing lead and lead compounds,

which are known to the State of

The heater is designed and approved for use

as a construction heater in accordance with

StandardANSI Z83.7 • CSA2.14. Check with

questions about applications.

Other standards govern the use of fuel gases

plications. Your local authority can advise you

about these.

The intended use of this heater is the tempo-

rary heating of buildings or structures under

construction, alteration or repair.

ASPHYXIATION HAZARD

• Do not use this heater for heating human

• Refer to the specification section of

the heater’s manual, heater data plate,

SPECIFICATIONS

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Before connecting heater to the propane

tank, make sure the heater regulator knob

is in the OFF position. Always connect and

10. Mount the propane cylinders vertically

(shutoff valve up). Secure them from fall-

ing or being knocked over and protect

them from damage.

11. IMPORTANT: Use only hose and regula-

tor assembly provided with the tank top

heater. Inspect hose assembly before

each use. If there is excessive abrasion

or wear, or hose is cut, replace with hose

assembly listed on parts list before us-

ing heater. Hose and regulator must be

protected from damage.

12. The heater burner must be at least 2 ft.

propane tank in an upright position. Never

operate a heater on its side or attach to

propane tank in a horizontal position.

cylinders within 20 ft (6 m).

13. Maintain minimum clearance from nor-

mal combustible materials (like paper)

as follows:

Sides 3 ft. (0.91 m)

Top 4 ft. (1.3 m)

Floor to Bottom of tank 0"

Floor to Bottom of burner 2 ft. (0.6 m)

Locate 10 ft. (3 m) from canvas or plastic

tarpaulins or similar coverings and secure

to wind action.

14. The appliance area be kept clear and free

from combustible materials, gasoline and

SAFETY

15. If at any time gas odor is detected, IM-

MEDIATELY DISCONTINUE operation

until the source of gas has been located

and corrected.

16. Install the heater such that it is not directly

exposed to water spray, rain, dripping

water and/or wind.

17. Position heater properly before use. Oper-

ate only on a stable, level surface.

18. Due to the high surface and exhaust

temperatures, adults and children must

observe clearances to avoid burns or

clothing ignition.

19. Do not move, handle or service while hot

or burning. Do not attach or remove a hot

or operating heater from the propane tank.

20. Before each use, check heater for leaks.

leaks. Apply a mixture of liquid soap and

water to all joints. Bubbles forming show

a leak. Correct all leaks.

Make sure propane tank valve is clean.

Check "O" ring on heater inlet fuel valve

connector for damage before each use.

Replace if worn or damaged.

22. Use only in accordance with local codes

or, in the absence of local codes, with the

Standard for the Storage and Handling of

58 and

This appliance is not for use at

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WARNING: Air Quality Hazard

• Do not use this heater for heating human living quarters.

of CO, CO2, and NO2 considered to be hazardous to health and potentially life threatening.

• Do not use in unventilated areas

• Know the signs of CO and CO2 poisoning

o Headaches, stinging eyes

o Dizziness, disorientation

• Proper ventilation air exchange (OSHA29 CFR 1926.57) to support combustion and maintain

acceptable air quality shall be provided in accordance with OSHA 29 CFR Part 1926.154,

ANSI A10.10 Safety Requirements for Temporary and Portable Space Heating Devices and

Equipment used in the Construction Industry or the Natural Gas and Propane Installation

Codes CSA B149.1.

o Periodically monitor levels of CO, CO2 and NO2 existing at the construction

site – at the minimum at the start of the shift and after 4 hours.

o Provide ventilation air exchange, either natural or mechanical, as required

to maintain acceptable indoor air quality

USA 8-Hr Time weighted average

(OSHA 29 CFR 1926.55 App A)

Canada 8-hr time weighted average

WorkSafe BC OHS Guidelines Part 5.1

and Ontario Workplaces Reg 833

CO 50 ppm 25 ppm

CO2 5000 ppm 5000 ppm

NO2 3 ppm (Reg 833)

USA – Ceiling Limit

(Short Term Exposure Limit = 15 minutes)

Canada STEL (15 minutes Reg 833/1

hour WSBC) WorkSafe BC OHS

Guidelines Part 5.1 and Ontario

Workplaces Reg 833

CO 100 ppm

CO2 15000 ppm (WSBC) 30000 ppm (Reg

833)

NO2 5 ppm 1.0 ppm (WorkSafeBC)

5.0 ppm (Reg 833)

•As the building ‘tightens up’ during the construction phases ventilation may need to be increased.

VENTILATION

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Figure 1 - Attaching Burner Assembly to

Tank Bracket

ASSEMBLY

3. Read and follow all of the safety and

operating precautions.

4. Check the "O" ring on the POL before

each use. Replace "O" ring if there is any

sign of wear or damage.

5. Make sure heater regulator knob is in

the OFF position. If not, turn the heater

Control Knob counterclockwise to the OFF

position.

6. Attach the heater to the guard on the

propane cylinder as shown in Figure 1.

Tighten knob on tank bracket to secure

heater.

7. Insert regulator's connector into the

tank valve connection and turn counter-

clockwise until tight.

Machine Screw

Tank Collar Bracket

Mounting Bolt Knob

Thermocouple

Tip Switch

Hand Nut

Control Knob

Mounting Plate

Check for the following items:

Burner Head/Element

Check all heater parts for damage. If

any heater part is damaged, promptly

inform dealer where you bought

heater.

the propane tank

1. Align bolt holes in tank collar

bracket with bolt holes in mount-

ing plate on heater.

2. Drive-in two machine screws

(supplied) into the bolt holes

attaching tank collar bracket to

mounting plate

8. Securely tighten all gas connections.

9. Open the cylinder's gas valve and

check all connections for leaks. Apply

gas joints. Bubbles forming show a leak

that must be corrected. DO NOT USE A

FLAME.

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WARNING: Attach heater in

heater in a horizontal position.

This could lead to dangerous

TO START HEATER

WARNING:When lightingthe

sideof theheater duringignition.

WARNING: MAKE SURE

THERE IS NO OPEN FLAME IN

on the propane cylinder.

Read all lighting instructions before attempting

to ignite heater.

1. Turn the heater regulator knob counter-

clockwise to the OFF position.

2. Place a lit match near the face of the heat-

ing element (mesh screen) of the burner

you are lighting, Locate the ignition hole

located on the bottomof the burnerr. (see

Figure 2.)

3. Press button on safety valve admitting gas

to burner (see Figure 2).

4. When the gas on the face of mesh screen

lights, continue to hold valve button

pressed for 30 seconds, then release.

repeat lighting procedure.

6. If heater will not light after repeated tries,

do not attempt to repair heater. Call Cus-

tomer Service toll free at 1-866-573-0674

WARNING: DO

HEATER UNATTENDED WHILE

OPERATING

OPERATION

Figure 2 - Lighting Heater With a Match

7. Choose either HIGH or LOW setting for

operation depending on the heating

requirements.

LIGHTING UNDER WINDY

CONDITIONS

When lighting this heater outdoors on a

windy day, it will be necessary to use a long

match or long stem butane lighter to ignite

keep the match lit long enough under windy

conditions. Follow the “Lighting instructions”

procedure after doing the following:

1. Position the heater and tank such that

the Thermocouple faces away from the

wind.

2. Position your body behind the heater

such that your body blocks the wind

while you are following the instructions

for lighting.

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SERVICING

MAINTENANCE AND STORAGE

A hazardous condition may result if a heater

tioning properly. When the heater is working

properly:

• Emitter screen is glowing bright orange-red.

• Flame is burning on surface of screen and

• There is no strong disagreeable odor, eye

burning or other physical discomfort.

• There is no smoke or soot internal or ex-

ternal to heater.

• There are no unplanned or unexplained

shut downs of heater.

The parts lists and exploded view show

heater as it was constructed. Do not use a

heater which is different from that shown. In

this regard, use only the hose, regulator and

supplied with heater.

IMPORTANT: For this heater, regulator must

be set as shown in , page 3. If

there is any uncertainty about regulator set-

ting, have it checked.

1. Inspect heater before each use. Check

connections for leaks. Apply a noncor-

Bubbles forming show a leak that must be

corrected. Correct all leaks at once. Have

heater inspected at least annually by a

2. Before each use, check the soft "O" ring

"O" ring is cut, scuffed, or otherwise dam-

aged, replace it.

3. Inspect hose/regulator assembly before

each use. If hose is highly worn or cut,

replace. Use only a replacement hose

4. Turn off gas at propane gas supply cylin-

der when heater is not in use.

5. When heater is to be stored, connection

between propane gas supply cylinder

and heater must be disconnected and

cylinder removed from heater and stored

out of doors and in accordance with

Chapter 5 of the standard for Storage and

6. Use compressed air to gently blow out

any dirt or debris from burner tube.

TO STOP HEATER

1. Securely close valve on propane cylinder.

2. esiwkcolcbonkrotalugerretaehnruT

to the OFF position. Wait 15

minutes for heater to cool down before

handling heater.

3. Always remove heater from propane tank

after each use. Do not store heater while

attached to propane tank. Remove heater

from propane tank by turning fuel connec-

tor nut clockwise. Always store propane

tank outdoors. Never store propane tank

in an enclosed area.

TO RESTART HEATER

Securely close valve on propane cylinder.

2. Wait 5 minutes.

3. Restart following To Start Heater proce-

dure.

OPERATION

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REPLACEMENT PARTS

• Your name

• Your address

• Model and serial number of your heater

• Type of gas supply and Propane tank size

• Purchase date

Usually, we will ask you to return the defective

part to the factory

PARTS UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

parts, call Customer Service toll free at

74 for referral information.

When calling Customer Service or your

dealer, have ready:

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product. If

they can’t supply original replacement part(s)

call Customer Service toll free at1-866-573-

0674 for referral information.

When calling Customer Service have ready:

• Model number of your heater

• The replacement part number

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact

ProCom Heating, Inc. at 1-866-573-0674.

When calling, please have your model and serial numbers of your heater ready.

PROBLEM POSSIBLE CAUSE CORRETIVE ACTION

1. Will not light 1. valve on propane tank not

opened

2. Propane cylinder empty

3. Regulator not set in low

position

gered (propane cylinder)

5. Defective Regulator

1. Open gas cylinder valve by

turning valve counterclockwise

3. Turn regulator to LOW posi-

tion

4. Close cylinder valve, wait 5

minutes and slowly reopen

5. Replace regulator assembly

2. Burner will not stay lit

when gas valve plunger is

released

1. Tip switch activated/open

2. Bad connection of thermo-

couple

3. Defective thermocouple

4. Defective tip switch

5. Defective gas valve

1. Correct alignment of heater to

ensure it is vertical

2. Verify wiring connections

3. replace thermocouple

4. replace tip switch

5. Replace gas valve assembly

from burner/burner not

glowing red

1. Debris or spider webs... in

mixing tube

1. Clean burner mixing tupe with

bottle brush or compressed air

pening with compressed air

4. Piezo will not spark

(piezo equipped models)

1. Piezo wire loose, frayed or

damaged

2. Igniter misaligned with

burner mesh

3. Defective piezo

1. Reconnect or replace igniter

wire

2. Properly align igniter with

mesh with a 0.15" (4mm) spark

gap

3. Replace piezo

inside the mixing tube

1. Debris or spider webs... in

mixing tube

1. Clean burner mixing tupe with

bottle brush or compressed air

pening with compressed air

TROUBLESHOOTING

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This list contains replaceable parts used in your heater. When ordering parts, follow the

instructions listed under on page 9 of this manual.

ITEM

1 TYQ-14A Regulator Assembly 1

2 QG-008C Gas Hose 1

3 TT360-18 Valve Cable 1

4 TT15-29 Tip Switch 1

5 TT15-03 Thermocouple Bracket 1

6 TT360-04 Thermocouple Shield 1

7 TT15-OYDL Thermocouple 1

8 TT360-05 Burner Head Assembly 1

9 TT360-01 Guard Assembly 1

10 TT360-02 1

11 TT360-07 1

12 GS01 Nozzle 1

13 TT15-02 Safety Shut-off Valve 1

14 TT30-03 Mounting Plate 1

15 TT30-09 Tank Collar Bracket 1

16 TT30-1 Mounting Bolt Knob 1

PART S

MODEL PCTT360

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