Proheat X45 plus Benutzerhandbuch
OWNER’S HANDBOOK
Owner’s Handbook Page 1
Introduction............................................................................................................................... 2
Operating your PROHEAT ......................................................................................................... 3
Optional Sleeper Fan Operation ................................................................................................ 4
Toggle Switch – Timer.............................................................................................................. 5
Timer Instructions..................................................................................................................... 6
Caring for your PROHEAT......................................................................................................... 7
Troubleshooting..................................................................................................................... 12
Troubleshooting – Operation Indicators/Diagnostic Codes ................................................... 13
Troubleshooting – Function Diagnostics............................................................................... 15
Warranty................................................................................................................................. 20
Owner’s responsibility............................................................................................................ 21
Contents
Page 2 Owner’s Handbook
Congratulations on your purchase of a PROHEAT X45 Plus diesel-fired heater. This handbook is provided
to summarize the operation and maintenance of the PROHEAT X45 Plus for the Owner/Operator.
For complete information, please refer to the Installation and Service manual 925860 at www.proheat.com
Although trucks have been used throughout this book, applications for PROHEAT are by no means
limited to trucks. PROHEAT heaters are designed to be used on any diesel equipped vehicle
including: trucks, buses (school, transit and coach), construction equipment, off road equipment,
military equipment and cargo.
PROHEAT heaters are used in the following applications:
• Preheats an engine block to ensure reliable cold weather starting.
It is recommended that PROHEAT is used year round (winter and summer) to reduce engine
wear associated with cold starting.
• With the engine off—supplies heat to the engine and sleeper for comfort and reduced idle time
resulting in cost savings through reduced fuel consumption and engine wear.
• With the engine running—adds heat to the coolant system when the engine does not provide
adequate reject heat for the vehicles interior. PROHEAT can be operated when the engine
is running.
• Provides heat to protect valuable cargo from cold weather damage.
• With the engine off - supplies minimal heat to prevent freezing over long periods of time.
Introduction
Note
eNgiNe Block heat
eNgiNe & Sleeper heat
SupplemeNtal heat
cargo heat
aNti-Freeze heat
Owner’s Handbook Page 3
Your PROHEAT X45 Plus is controlled by either an ON/OFF manual toggle switch or by the optional
PROHEAT 7-day timer. The timer can be controlled manually, or it can be set to start at a predetermined
time. Both devices have a light that indicates when the heater is operational as well as flashing corresponding
diagnostic codes indicated by the PCM. Your installer may have enabled optional features and heating modes.
Please see the X45 Plus Installation and Service manual 928560 or your Dealer for more information.
1. SWITCH ON – The ON/OFF switch (or Timer) lamp and the PCM “ON” LED will light. In addition,
the Hour Meter (Auxiliary Output) will be powered. If the coolant temperature is below 150°F (65°C)
the PROHEAT enters Pre-check. If the coolant temperature is above 150°F (65°C) the PROHEAT
enters Standby.
2. PRECHECK – The PCM performs a short diagnostic cycle. This takes a few seconds to check
components for proper ranges, checking for the presence of a flame, short-circuits and open circuits.
If there are no errors indicated, the PROHEAT goes to “Ignition”.
3. IGNITION –
The blower starts first, followed by the coolant pump, ignition spark, air compressor
and
fuel pump. The ignition electrode sparks for up to 60 seconds. Once the flame sensor detects a good
flame, the PROHEAT goes to “Full Output”. The Sleeper Fan (if equipped) output then turns on.
4. FULL OUTPUT – The PROHEAT runs at Full Output until the coolant temperature reaches 185°F
(85°C) at the heater outlet. The PROHEAT shuts the flame off and goes to “Cool down” (Purge).
5. COOL DOWN (Purge) – The air compressor and fuel pump shut off immediately. The blower and
coolant pump continue to run. After 3 minutes, the blower stops and the PROHEAT goes to “Standby.”
6. STANDBY – The coolant pump circulates the coolant through the system until the temperature
drops to 150˚F (65˚C) at the heater outlet; then it will enter Precheck and repeat steps 2 to 6. The
PROHEAT will continue to repeat steps 2 to 5 until it is switched “off.”
7. SWITCH OFF – If PROHEAT is in Full Output, it will Cool Down (Purge) first, then shut “OFF”.
If PROHEAT is in Standby, it will shut “OFF” immediately.
When switched OFF, the Sleeper Fan (if equipped) output turns off.
When switched OFF, the Hour Meter (Auxiliary Output) will shut off.
Operating your PROHEAT
StaNdard mode
operatiNg SequeNce
Page 4 Owner’s Handbook
Optional Sleeper Fan Operation
Today’s sleepers are designed for maximum comfort for the vehicle operator. Generally the units are
larger and have accessories that compete for battery power with auxiliary heaters. PROHEAT is a
cost-saving component by reducing fuel consumption and engine maintenance. Therefore, it should
be given priority over these accessories.
For more information on Sleeper Fan installation, please refer to the Installation and Service manual
925830 at www.proheat.com
PROHEAT installation recommendations are designed to allow the operator to:
• Run the PROHEAT with the vehicle ignition key in the OFF position
• Set the desired sleeper ambient temperature using the dedicated Proheat thermostat
The vehicle operator’s responsibility is to ensure that:
• Coolant valves used in the heating system are open: These can be manually or electrically
operated (electrically operated valves must be opened before shutting the vehicle OFF)
• When operating the PROHEAT, power consuming accessories such as refrigerators, DVD’s, TV’s,
satellites, heated mirrors, etc. are not used to ensure enough starting amperage for the engine
• Sleeper curtains are closed: The PROHEAT is designed to heat the sleeper and engine as efficiently
as possible – heating the cab, fuel tanks and batteries means longer run time which will require
more battery power
Note
Owner’s Handbook Page 5
Toggle Switch – Timer
T-II Manual
Indicator Light
(Red)
Timer
Indicator Light
(Green)
timer
toggle Switch
Page 6 Owner’s Handbook
T-II
Timer Instructions
STEP 1 Press and Hold “TIMER” (green light
will turn on and “T1” will flash).
STEP 2 Press “ “ or “ “ to set time
STEP 3 Press “DAY” to advance the day.
STEP 4 Release “TIMER”. (green light and
“T1” will remain lit to activate timer).
STEP 1 Press and hold “CLOCK”
STEP 2 Press “ “ or “ “ to set time
STEP 3 Press “DAY” to advance the day.
STEP 4 Release “CLOCK”.
MANUAL button is used to turn the PROHEAT
On and Off when desired.
STEP 1 Press “MANUAL” to turn on the
PROHEAT (red light will go on and
the heater will operate indefinitely).
STEP 2 Press “MANUAL” again to turn Off
the heater (red light and the
PROHEAT will turn Off).
For complete Timer information,
please refer to the T-II Timer Installation
and Operating Instructions 958829 at
www.proheat.com
Note maNual operatioN timed operatioN
SettiNg clock
Owner’s Handbook Page 7
Caring for your PROHEAT
Your PROHEAT has been designed to operate with a minimum of maintenance. Always return to your
authorized PROHEAT dealer for major service. Your PROHEAT dealer has the specialized equipment
necessary to keep your PROHEAT running safely and reliably.
For more maintenance information, refer to the Installation and Service manual 925860
at www.proheat.com
Operate the PROHEAT year round (winter & summer). Use the PROHEAT to preheat the
engine before starting. Savings will result from reduced engine idle time and maintenance.
This also keeps the PROHEAT components and fuel system in good running order.
PROHEAT annual maintenance:
A higher duty cycle may require a more frequent maintenance schedule.
Proper maintenance will result in the following benefits:
Note
cleaN heater eNcloSure
Note
• Remove the heater enclosure cover.
• Clean any accumulated debris or dust from
the components.
• Blow out the compartment with compressed air.
• Do not pressure wash.
• Make sure the opening around the exhaust
pipe is clear.
• Visually inspect all the components for wear
or damage.
• Maximum heat transfer to the coolant
• Minimum battery power draw
• Long term cost savings
• Increased reliability
Check
Combustion
Air Inlet for
restrictions.
Clean as
required.
Page 8 Owner’s Handbook
check exhauSt SyStem
check heat exchaNger
• Make sure the exhaust pipe is fully installed and vents outside if the engine compartment.
• Check the pipe for dents, restrictions or severely corroded areas.
• Ensure exhaust pipe clamps are tight.
• Replace the exhaust pipe and clamps if necessary.
• To maintain optimum heat output, clean any combustion deposits that may have accumulated on
the heat exchanger fins.
• Remove the fan end assembly and combustion tube to access the inside of the heat exchanger.
• Ensure exhaust pipe is clean and free from restriction.
• Use a wire brush to loosen the deposits and a vacuum to remove debris.
• Torque securing screws to 25 in. lbs. (2.9 Nm).
Combustion Tube
Heat Exchanger Fins
Securing Screws
Exhaust Pipe
Caring for your PROHEAT
Owner’s Handbook Page 9
check cooliNg SyStem
check Fuel SyStem
check BatterieS
• Check coolant pump, all coolant hoses and connections for signs of leakage or damage.
• Repair or replace as required.
• Check Fuel Pick-Up tube and line to the heater
for damage, cracks from aging or leakage.
• Check Internal Fuel and Air hoses for damage
and cracks from aging or leakage.
• Check Fuel Regulator for damage or leakage.
• Ensure all Fuel and Air line clamps are secure.
• Check the condition of batteries and the power connections.
The heater will not function properly with weak batteries or
corroded connections.
• Note For best results load test each battery individually.
Fuel Tank
Fuel Pick Up
Hose Clamp
Fuel Line
Hose Clamp
Grommet
Fuel Line
Fuel Line
Air Filter
Fuel Filter
Fuel Line
Caring for your PROHEAT
Inhaltsverzeichnis
Andere Proheat Heizung Handbücher
Beliebte Heizung Handbücher anderer Marken
Empire Heating Systems
Empire Heating Systems WCC65 Bedienungsanleitung
Wetekom
Wetekom 92 86 43 Bedienungsanleitung
Desa
Desa SPC170-F Bedienungsanleitung
Watlow
Watlow Watrod Electric Tubular Heaters Bedienungsanleitung
Haverland
Haverland ECO-DRY GPS Series Stücklistenhandbuch
Stelpro
Stelpro ASILVC2060 Series Bedienungsanleitung