Projecta HDBC45 Bedienungsanleitung
12/24V 30A AUTOMATIC/MANUAL
P/No. HDBC45
WORKSHOP
BATTERY CHARGER
2
IMPORTANT SAFETY INFORMATION
Please read this manual thoroughly before use and store in a safe place for future reference.
WARNING
•Explosivegases.Preventflamesandsparks.Provideadequateventilationduring
charging.
•Beforecharging,readtheinstructions.
•Forindooruse.Donotexposetorain.
•ForchargingleadacidbatteriesONLY(ofthesize&voltagespecifiedinthe
specifications table).
•Alwayschargethebatteryonthecorrectvoltagesetting.Neversetthecharger
toahighervoltagethanthebattery.
•Disconnectthe240Vmainssupplybeforemakingorbreakingtheconnections
to the battery.
•Thebatterychargermustbepluggedintoanearthedsocket-outlet.
•ConnectiontosupplymainsistobeinaccordancewithNationalwiringrules.
•Donotattempttochargenon-rechargeablebatteries.
•Neverchargeafrozenbattery.
•IftheACcordisdamageddonotattempttouse.Itmustbereplacedorrepaired
byaqualifiedperson.
•Corrosivesubstancesmayescapefromthebatteryduringcharginganddamage
delicate surfaces. Store and charge in a suitable area.
•Ensureallvehicleaccessoriesincludinglights,heaters,appliancesetcareturnedoff
prior to charging.
•Thischargerisnotintendedforusebypersons(includingchildren)withreduced
physical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unless
theyhavebeengivensupervisionorinstructionconcerninguseoftheapplianceby
a person responsible for their safety.
•Youngchildrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
3
FEATURES
AUTOMATIC CHARGING
Automatic3stagechargingdeliversacompleteandthoroughchargegivingyour
batterieslongerlife&betterperformance.Oncethebatteryisfullycharged,thebattery
chargerwillcontinuetomonitorthebatterywithouttheriskofovercharging.
MANUAL CHARGING
Thechargerinthismodewillcontinuetochargethebatteryuntilthechargeristurned
offandrequirestheusertomonitorthevoltagelevelofthebattery.Whenusedby
experiencedusersitcandeliveranequalizationchargetobalancethevoltageinthe
battery’s cells.
ENGINE START FUNCTION
Startsvehicleswithaflatbatteryafteracontrolled5minutecharge.
LED DISPLAY
ThebatterychargerisfittedwithanLEDdigitaldisplaythatdisplaysthebatteries
stateofcharge,batteryvoltage&Ampreadings,correctconnectionandotherwarning
messages during operation.
ADJUSTABLE OUTPUT
Adjusttherateofchargetobestsuitdifferentbatterysizes.
MULTI VOLTAGE OPERATION
Suitableforcharging12V&24Vbatteries.
POLARITY PROTECTION
Fuseprotectionpreventsdamagetothechargerintheeventofreversepolarity.
4
SPECIFICATIONS
P/No. HDBC45
TYPE AutomaticandManual
INPUT 240V,50Hz,1000W
OUTPUT 1–30Aat12V 1–30Aat24V
ENGINESTART 3secon,2minoff
12V 24V
180Aat6V 180Aat12V
MINIMUMSTART 0.0V
VOLTAGE
BACKDRAIN 12V 24V
7.3mA 13.6mA
APPROVALS ElectricalSafety,EMC
5
BATTERY CHARGER ASSEMBLY
YourHDBC45isshippedwiththefollowingpartswhichrequireassemblytothemain
body of the battery charger unit:
•1xBatteryChargerHandle
•4x50mmScrews
•1xBottomStabiliserStop
•2x25mmScrews
•2xTrolleyWheelswithCovers
•WheelAxle
•2xCirclips
•2xBlackVoltageTerminalCaps
1 Placethemainbodyofthebatterychargerinanuprightposition,installthetop
handleofthebatterychargerusingthe4x50mmscrewsasperthebelowillustration.
UseaPhillipsheadscrewdrivertotightenall4screws.
2 Laythemainbodyofthebatterychargerdownflatandfitthestabiliserstoptothe
bottomofthebatterychargerusingthe2x25mmscrewsprovided.UseaPhillipshead
screwdrivertotightenscrews.
3 Placethewheelaxleprovidedthroughthebottomofthebatterychargerasperthe
belowillustration.
4 Fitthe2trolleywheelstoeitherendoftheaxleandsecurewiththe2circlipsprovided.
5 Fitthesuppliedwheelcoverstoeachwheel.
6 Screwthe2xblackvoltageterminalcapsprovidedtoboththe12V&24Voutletson
the top panel of the battery charger.
6
ASSEMBLING CHARGING LEADS TO BATTERY CLAMPS
TheHDBC45batterychargerisshippedwiththebatteryclampsdisconnectedfromthe
positive&negativechargingleads.
IMPORTANT:
•Thenegative(Black)batteryclampmustbeconnectedtothecharginglead
connectedtotheunit.
•Thepositive(Red)batteryclampmustbeconnectedtothebarecopperend
ofthesecondchargingleadsupplied.Connecttheoppositeendofthecharging
leadtoeitherthe12Vor24Voutletonthetoppanelofthebatterychargervia
thecablelugontheendofthecharginglead.
Toconnectboththepositiveandnegativeleadstothebatteryclampsrefertothe
instructionsbelow:
1.Slidetherubbercoveroffthebatteryclamphandle.
2.Loosentheboltlocatedontheoutsideofthebatteryclamphandleusingan
8mmsocket.
3.Feedthebearcopperendofthebatteryclampleadthroughthebatteryclamphandle
andpositionunderneaththerectangularnutaspertheillustrationbelow.
4.Refit&tightenbolttocreatefirmconnection.
5.Slidetherubbercoverbackoverthebatteryclamphandle.
7
CHARGING INSTRUCTIONS
STEP 1 – CHECK THE ELECTROLYTE LEVEL
Priortochargingthebattery,removetheventcapsandchecktheelectrolytelevel.(Not
requiredonsealed&maintenancefreebatteries).Theelectrolyteshouldbe6mm(1/4”)
abovethebattery’splates.
Iflow,topuptheelectrolytewithdistilledwatertothecorrectlevelandrefitthevent
caps.
STEP 2A – CONNECTION OUT OF VEHICLE
ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batterypost.
ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)batterypost.
CONNECTIONOUTOFVEHICLE
STEP 2B – CONNECTION IN VEHICLE
DetermineifthevehicleisPositively(+)orNegatively(-)earthed.Negatively
earthedvehicleshaveacable(usuallyblack)fromtheNegativebatteryterminal
tothevehicle’schassis.
NEGATIVELY EARTHED (MOST VEHICLES)
ConnecttheREDlead(batteryclip)fromthechargertothePositive(+)batteryterminal.
ConnecttheBLACKlead(batteryclip)fromthechargertothevehicle’schassisaway
fromthefuellineormovingparts.
CONNECTIONINVEHICLE(NEGATIVELYEARTHED)
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
8
POSITIVELY EARTHED
ConnecttheBLACKlead(batteryclip)fromthechargertotheNegative(-)batteryterminal.
ConnecttheREDlead(batteryclip)fromthechargertothevehicle’schassisawayfrom
thefuellineormovingparts.
CONNECTIONINVEHICLE(POSITIVELYEARTHED)
STEP 3 – CONNECT TO 240V MAINS POWER
Connectthebatterychargertoa240Vmainspowerconnection&presstheswitch
locatedonthetoppanelofthechargertoON.
STEP 4 – TEST FUNCTION
TheHDBC45featuresatestfunctionwhichdisplaysthechargelevelofthebatterybeing
recharged.Pressthe‘TEST,MAN,AUTO’buttononthetoppaneloftheunituntiltheLED
positionednexttotheword‘TEST’illuminates.Thevoltage&chargelevelofthebatterywill
bedisplayedprovidinganaccuratereadingofthebatterieschargelevelpriortorecharging.
STEP 5 – SET BATTERY VOLTAGE
Setthevoltageofthebatterychargerbyremovingtheblackterminalcapfromeither
the12Vor24Vterminalonthetoppanelofthecharger.Connectthepositivebattery
cableviatheringterminaltotheappropriate12Vor24Voutlet,ensurethebattery
chargervoltageissettothesamevoltageasthebatterybeingcharged.
Thevoltageofthebatterychargermustalsobesetbypressingthecorresponding
12/24Vselectionbuttononthetoppaneloftheunit,theredLEDwillilluminateshowing
either12Vor24Vmode.Setthevoltageto24Vfor24Vbatteriesand12Vfor12Vbatteries.
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
ON
CHARGE
OFF
ENGINE
START
12/24VOLT30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
FUSE2x 50A
CHARGERATE
MINIMUM
12V 24V
AMP
VOLT
12V
24V
TEST
MAN
AUTO
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
12/24 VOLT 30 AMP AUTOMATIC BATTERY CHARGER WITH ENGINE START
WORKSHOP 3000
9
STEP 6 – CHARGING/SET CHARGE CONTROL
AUTO
Pressthe‘TEST,MAN,AUTO’buttononthetoppaneloftheunituntiltheLED
positionednexttotheword‘AUTO’illuminates.Whenthebatteryisfullychargedthe
LEDscreenonthetopoftheunitwilldisplaythemessage‘END’.
Whenchargingin‘AUTO’modethebatterycanbeleftonchargewithoutrisk
ofovercharging.
MANUAL
Pressthe‘TEST,MAN,AUTO’buttononthetoppaneloftheunituntiltheLED
positionednexttotheword‘MAN’illuminates.
Inmanualmodethebatterychargerrequiressupervisionasitwillcontinuetocharge
thebatteryuntilitisdisconnectedandmayintimeoverchargeanddamagethebattery.
Oncethebatteryvoltagehasreached14.5V(12VMode)or29V(24VMode)&theAMP
ratinghasdecreasedtoalowchargerateyourbatteryshouldnowbefullychargedand
ready to use.
STEP 7 – SET CHARGE RATE
Theadjustablechargerateshouldbesetaccordingtothesizeofthebattery.Seethe
recommendedchargeratesforvariousbatterysizesinthetablebelow.
Setthechargeratebyturningtheadjustablechargeratedialonthetopofthebattery
charger,oncedialisturnedthechargerateselectedwillautomaticallybedisplayedin
AMP’sfor3secondsontheLEDscreen,providinganaccuratereadingofyourbatteries
charge rate.
ADJUSTABLECHARGERATES:12V&24VVOLTBATTERIES:
CURRENTSETTING BATTERYSIZE(12V&24V)
DeepCycle(Ah) Automotive(CCA) Marine(MCA) Time(Hours)
1Amp 7–20 40–120 55–165 7–24
2Amp 14–40 80–240 110–330 7–24
5Amp 35–100 210–600 290–830 7–24
10Amp 70–200 420–1200 580–1600 7–24
15Amp 105–300 630–1800 870–2500 7–24
20Amp 140–400 840–2400 1150–3200 7–24
25Amp 175–500 1050–3000 1450–4100 7–24
30Amp 210–600 1250–3600 1750–5000 7–24
10
STEP 8 – DISCONNECTION.
Ensurethepowerselectionswitchissettothe‘OFF’positionanddisconnectfromthe
240Vsupply.
Batteryoutofvehicle
RemovetheBLACKlead(batteryclip)fromthebattery.RemovetheREDlead(battery
clip) from the battery.
Batteryinvehicle
Removethechassisconnection.Removethebatteryterminalconnection.
ENGINE START FUNCTION
STEP 1 TO 3 – FollowSTEPS1to3ofthecharginginstructionsofthisbooklet.
STEP 4 – SET BATTERY VOLTAGE
Setthebatterychargertoeither12Vor24Vdependingonthebatteryvoltageofthe
vehicleyouarestarting.
STEP 5 – Settheadjustablechargerateto30Ampsin‘AUTO’or‘MANUAL’modevia
theadjustablechargeratedial,allowthebatterychargertochargethevehiclesbattery
for5minutes.
STEP 6 – Pressthe‘CHARGE/ENGINESTART’switchdownto‘ENGINESTART’.
STEP 7 – Turnthecar’signitionkeytostarttheengine.
STEP 8 – Ifenginefailstostartafter3secondsrepeatinstructionsstepSTEP5&6,
before attempting to start the engine again.
NOTE:Donotrepeatthisoperationmorethan5times.
CALCIUM BATTERY CHARGING
OR EQUALIZATION CHARGE
Calciumbatteriesarebecomingmorecommonlysoldastheyhavealongershelf
life(4timeslongerthanaleadantimonybattery),theyalsohaveabetterabilityto
withstandhigherenginebaytemperatures,andhaveincreasedcrankingoutput.They
alsorequireadifferentchargingtechniquewhenleftflatorwhendeeplydischarged.
STEP 1 TO 3 – FollowSTEPS1to3ofthecharginginstructionsofthisbooklet.Ensure
thatthebatteryisremovedfromthevehicletopreventthebatterieselectrolytefrom
spillingoveranddamagingthecarorenginebay.
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