ProMinent DULCODOS Pool Basic Bedienungsanleitung

DULCODOS Pool Basic
Assembly and operating instructions
A0953
EN
Original Operating Instructions (2006/42/EC)Part no. 984277 Version: BA DD 032 03/15 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 3.2 ‘Explanation of the safety
information’ on page 9
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step
⇨Outcome of an action
Links to elements or sections of these instructions or other applicable documents
nList without set order
[Button]
Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’
Screen elements (e.g. buttons, assignment of function keys)
CODE Presentation of software elements and/or texts
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1Identity code.......................................................................... 4
2 About this product................................................................. 6
2.1 Overview of Equipment................................................. 6
3 Safety and Responsibility...................................................... 8
3.1 Users' qualifications...................................................... 8
3.2 Explanation of the safety information............................ 9
3.3 General Safety Information......................................... 10
3.4 Intended Use.............................................................. 12
4 Storage and transport......................................................... 13
5Assembly............................................................................ 14
5.1 Wall mounting............................................................. 14
5.2 Hydraulic installation................................................... 15
5.2.1 Metering system...................................................... 17
5.2.2 Sensors.................................................................... 18
5.3 Electrical installation................................................... 19
5.3.1 Install external signal inputs and signal outputs...... 19
5.3.2 Cable Cross-Sections and Cable End Sleeves....... 19
6 Start up............................................................................... 20
6.1 Setting the setpoint for pH.......................................... 21
6.2 Setting the setpoint for ORP....................................... 21
6.3 Adjust the flow sensor switching point........................ 22
6.4 Priming........................................................................ 22
7 Operating and replacing the storage tank........................... 23
7.1 Replacing the chemical storage tanks........................ 23
7.2 Operating elements.................................................... 24
7.3 Operating structure..................................................... 25
7.3.1 Menu items.............................................................. 32
7.3.2 Operating and adjustment....................................... 34
8 Maintenance and faults....................................................... 36
8.1 Maintenance work....................................................... 36
8.2 Check sensors............................................................ 37
8.3 Troubleshooting.......................................................... 39
8.4 Disposal of Used Parts............................................... 39
9 Technical Data.................................................................... 40
9.1 Terminal diagram........................................................ 43
10 Appendices......................................................................... 44
10.1 Spare parts and accessories.................................... 44
10.2 EC Declaration of Conformity................................... 45
11 Index................................................................................... 47
Table of contents
3

1 Identity code
DSPa DULCODOS® Pool Basic
Measured variable:
PR0 Basic: pH / ORP
Hardware auxiliary functions:
0 Standard
Software auxiliary functions:
0 none
Communication interfaces:
0 none
Electrical connection:
A 230 V, 50/60 Hz, European standard plug
B 230 V, 50/60 Hz, Swiss plug
Sensor equipment:
0 with sensors
A without sensors
Design:
0 with ProMinent logo
1 without ProMinent logo
Language:
D German I Italian
E English N Dutch
F French R Russian
G Czech S Spanish
Metering pumps for acid/alkali:
0 without metering pumps
DULCO®flex (peristaltic pump):
10.8 l/h (DULCO®flex DF2a 0208)
21.6 l/h (DULCO®flex DF2a 0216)
32.4 l/h (DULCO®flex DF2a 0224)
alpha (motor-driven metering pump):
4 1.8 l/h (alpha ALPc PVT)
5 3.5 l/h (alpha ALPc PVT)
Multifunctional valve for acid/alkali pump:
0 none
1 with MFV (alpha only)
Metering pumps for disinfection:
0 without metering pumps
Identity code
4

DSPa DULCODOS® Pool Basic
DULCO®flex (peristaltic pump):
10.8 l/h for up to 45/10 m3/h circulation
HB/FB*
21.6 l/h for up to 90/20 m3/h circulation
HB/FB*
32.4 l/h for up to 140/30 m3/h circulation
HB/FB*
alpha (motor-driven metering pump):
41.8 l/h for up to 100/20 m3/h circulation
HB/FB*
53.5 l/h for up to 200/40 m3/h circulation
HB/FB*
Multifunctional valve for disinfection
pump
0 none
1 with MFV (alpha only)
Assembly
0 supplied loose without
mounting plate
1 mounted on a base plate
Certification
0 with CE certification
* calculated for 12 percent sodium-calcium hypochlorite
nHB = Indoor swimming pool
nFB = Outdoor swimming pool
Identity code
5

2 About this product
DULCODOS® Pool metering systems are specifically designed for
the treatment of swimming pool water. Ready mounted, fully-wired
and ready for use, they take on the job of pH value adjustment and
disinfection with chlorine.
DULCODOS® Pool metering systems are equipped with all the
necessary components mounted on a plate:
nSensors
nController
nMetering pumps
2.1 Overview of Equipment
56
7
4
1
2
3
A0954
11
10
9
15
14
8
12 13
Fig. 1: Overview of equipment of DULCODOS® Pool metering system Basic (with metering pumps alpha)
1. Injection valve for disinfection
2. Controller
3. Injection valve for acid
4. Metering pump for acid
5. Suction assembly for acid
6. Suction assembly for disinfection
7. Metering pump for disinfection
8. Ball valve, inlet side
9. Flow sensor
10. Dirt filter
11. Flow module with flow sensor
12. Sampling tap
13. pH sensor*
14. ORP sensor
15. Ball valve, outlet side
* To be fitted by the customer. These components
are ready for subsequent installation, but are
supplied separately to avoid damage in transit.
Components
About this product
6

2
11
8
47
A0955
Fig. 2: Control elements of the DULCODOS® Pool metering system
Basic (with all options and metering pumps alpha)
The following are used as control elements:
2. Controller keys and display
4. concealed, stroke adjustment dial inside the metering pump
7. concealed, stroke adjustment dial inside the metering pump
8. Ball valve, in-line probe housing, inlet side
11. Flow meter (by scale)
Control elements
About this product
7

3 Safety and Responsibility
3.1 Users' qualifications
WARNING!
Danger of injury with inadequately qualified per‐
sonnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
–Unqualified personnel should be kept away
from the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to!
Safety and Responsibility
8

3.2 Explanation of the safety information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-by-
step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
–Denotes an immediate threatening danger. If
this is disregarded, it will result in fatal or very
serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger
Warning!
–Denotes a possibly hazardous situation. If this
is disregarded, it could result in fatal or very
serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries,
material damage.
Measure to be taken to avoid this danger
Caution!
–Denotes a possibly hazardous situation. If this
is disregarded, it could result in slight or minor
injuries. May also be used as a warning about
material damage.
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
–Denotes a possibly damaging situation. If this
is disregarded, the product or an object in its
vicinity could be damaged.
Introduction
Safety and Responsibility
9

Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
–
Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
3.3 General Safety Information
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
WARNING!
Live parts!
Possible consequence: Fatal or very serious inju‐
ries
– Measure: Disconnect the mains power supply
prior to opening the housing
–De-energise damaged, defective units or units
that have been tampered with by disconnecting
the mains plug
WARNING!
Unauthorised access!
Possible consequence: Fatal or very serious inju‐
ries.
– Measure: Ensure that there can be no unau‐
thorised access to the unit
Safety and Responsibility
10
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