PRONAR T683 Bedienungsanleitung

PRONAR Sp. z o.o.

17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE, POLAND

Phone.: +48 085 681 63 29 +48 085 681 64 29

+48 085 681 63 81 +48 085 681 63 82

Fax: +48 085 681 63 83 +48 085 682 71 10

www.pronar.pl

OPERATOR'S MANUAL

TRAILER

PRONAR T683

TRANSLATION OF THE ORIGINAL DOCUMENT

ISSUE 1A-03-2015 PUBLICATION NO. 511N-00000000-UM

INTRODUCTION

Information contained herein is current as of the date of its publication. As a result of

improvements, some numerical values and illustrations contained in this publication may not

correspond to the factual specification of the machine delivered to the user. The manufacturer

reserves the right to introduce design changes in manufactured machines that facilitate

operation and improve the quality of their work, without making amendments to this Operator's

Manual.

This Operator's Manual is an integral part of the machine. Before using the machine, the user

must carefully read this Operator's Manual and observe all recommendations. This guarantees

safe operation and ensures malfunction-free work of the machine. The machine is designed to

meet obligatory standards, documents and legal regulations currently in force.

The manual describes the basic safety and operation rules of Pronar T683 trailer.

If the information contained in the Operator's Manual needs clarification, the user should refer

for assistance to the sale point where the machine was purchased or to the manufacturer.

MANUFACTURER'S ADDRESS

PRONAR Sp. z o.o.

ul. Mickiewicza 101A

17-210 Narew, Poland

PHONE NUMBERS

+48 085 681 63 29 +48 085 681 64 29

+48 085 681 63 81 +48 085 681 63 82

SYMBOLS USED IN THIS MANUAL

Information, descriptions of danger, precautions, recommendations and orders associated with

user safety instructions are indicated as follows:

and preceded by the word "DANGER". Failure to observe the instructions may endanger the

machine operator's or other person's health or life.

Particularly important information and instructions, the observance of which is essential, are

indicated with the sign:

and preceded by the word "ATTENTION". Failure to observe the instructions may lead to

damage to the machine as a result of improper operation, adjustment or use.

In order to focus the user's attention on the need to perform periodical maintenance, the

relevant section of the Operator's Manual is indicated with the sign:

Additional tips contained in this document refer to helpful information on the machine operation

and are indicated as follows:

and preceded by the word "TIP".

DETERMINING THE DIRECTIONS FOR THE MANUAL'S NEEDS

Left side — a left hand side of the person facing the machine's forward travel direction.

Right side — a right hand side of the person facing the machine's forward travel direction.

SCOPE OF OPERATION STEPS

Operation steps are indicated with the following sign: 

The result of an operation/adjustment task or any notes on execution of the tasks performed is

indicated with the sign 

TABLE OF CONTENTS

BASIC INFORMATION 1.1

1.1

IDENTIFICATION 1.2

1.1.1 TRAILER IDENTIFICATION 1.2

1.1.2 AXLE IDENTIFICATION 1.3

1.1.3 LIST OF FACTORY NUMBERS 1.4

1.2

PROPER USE 1.4

1.3

EQUIPMENT 1.8

1.4

TERMS & CONDITIONS OF WARRANTY 1.9

1.5

TRANSPORT 1.11

1.5.1 TRANSPORT ON VEHICLE. 1.11

1.5.2 INDEPENDENT TRANSPORT BY THE USER. 1.13

1.6

ENVIRONMENTAL HAZARDS 1.13

1.7

WITHDRAWAL FROM USE 1.14

SAFETY ADVICE 2.1

2.1

BASIC SAFETY RULES 2.2

2.1.1 USE OF TRAILER 2.2

2.1.2 HITCHING AND DISCONNECTING FROM TRACTOR 2.3

2.1.3 COUPLING AND UNCOUPLING SECOND TRAILER 2.3

2.1.4 HYDRAULIC AND PNEUMATIC SYSTEMS 2.4

2.1.5 LOADING AND UNLOADING 2.5

2.1.6 TRANSPORTING THE MACHINE 2.7

2.1.7 TYRES 2.10

2.1.8 MAINTENANCE 2.11

2.2

DESCRIPTION OF RESIDUAL RISK 2.13

2.3

INFORMATION AND WARNING DECALS 2.14

DESIGN AND OPERATION 3.1

3.1

TECHNICAL SPECIFICATION 3.2

3.2

TRAILER CONSTRUCTION 3.3

3.2.1 CHASSIS 3.3

3.2.2 LOAD BOX 3.5

3.2.3 MAIN BRAKE 3.8

3.2.4 HYDRAULIC TIPPING SYSTEM 3.16

3.2.5 SHEAR TYPE DRAWBAR SUPPORT HYDRAULIC SYSTEM 3.17

3.2.6 HYDRAULIC SIDE WALL UNLOCKING SYSTEM 3.19

3.2.7 FEEDER UNIT 3.20

3.2.8 PARKING BRAKE 3.22

3.2.9 LIGHTING SYSTEM 3.23

CORRECT USE 4.1

4.1

PREPARING FOR WORK BEFORE FIRST USE 4.2

4.1.1 CHECKING THE TRAILER AFTER DELIVERY 4.2

4.1.2 PREPARE A TRAILER FOR FIRST HITCHING TO TRACTOR 4.3

4.2

HITCHING AND DISCONNECTING THE TRAILER FROM

TRACTOR 4.5

4.3

COUPLING AND UNCOUPLING SECOND TRAILER 4.9

4.4

LOADING AND SECURING LOAD 4.11

4.4.1 GENERAL INFORMATION ABOUT LOADING 4.11

4.5

TRANSPORTING LOADS 4.19

4.6

UNLOADING 4.21

4.7

PROPER USE AND MAINTENANCE OF TYRES 4.27

4.8

USING UNDER-RUN PROTECTIVE DEVICES 4.28

MAINTENANCE 5.1

5.1

PRELIMINARY INFORMATION 5.2

5.2

SERVICING BRAKES AND AXLES 5.2

5.2.1 PRELIMINARY INFORMATION 5.2

5.2.2 CHECKING SLACKNESS OF WHEEL AXLE BEARINGS 5.3

5.2.3 ADJUSTMENT OF AXLE BEARING SLACKNESS 5.5

5.2.4 MOUNTING AND DISMOUNTING WHEEL, INSPECTION OF WHEEL

NUT TIGHTENING. 5.7

5.2.5 CHECKING AIR PRESSURE IN TYRES, EVALUATING TECHNICAL

CONDITION OF TYRES AND STEEL WHEELS 5.9

5.2.6 CHECKING THICKNESS OF BRAKE SHOE LININGS 5.10

5.2.7 ADJUSTMENT OF MECHANICAL BRAKES 5.11

5.2.8 REPLACEMENT OF PARKING BRAKE CABLE AND ADJUSTMENT OF

CABLE TENSION. 5.15

5.3

PNEUMATIC SYSTEM MAINTENANCE 5.17

5.3.1 PRELIMINARY INFORMATION 5.17

5.3.2 CHECKING AIR TIGHTNESS AND VISUAL INSPECTION OF

PNEUMATIC SYSTEM 5.18

5.3.3 CLEANING THE AIR FILTERS 5.20

5.3.4 DRAINING WATER FROM AIR TANK 5.21

5.3.5 CLEANING DRAIN VALVE 5.22

5.3.6 CLEANING AND MAINTAINING PNEUMATIC CONDUIT CONNECTIONS

AND PNEUMATIC SOCKETS 5.23

5.3.7 REPLACEMENT OF THE PNEUMATIC CONDUIT 5.23

5.4

HYDRAULIC SYSTEM MAINTENANCE 5.24

5.4.1 PRELIMINARY INFORMATION 5.24

5.4.2 CHECKING HYDRAULIC SYSTEM TIGHTNESS 5.25

5.4.3 CHECKING TECHNICAL CONDITION OF HYDRAULIC CONNECTIONS

AND SOCKETS. 5.26

5.4.4 REPLACEMENT OF HYDRAULIC CONDUITS 5.26

5.5

MAINTENANCE OF ELECTRICAL SYSTEM AND WARNING

ELEMENTS 5.26

5.5.1 PRELIMINARY INFORMATION 5.26

5.6

TRAILER LUBRICATION 5.28

5.7

CONSUMABLES 5.33

5.7.1 HYDRAULIC OIL 5.33

5.7.2 LUBRICANTS 5.34

5.8

CLEANING TRAILER 5.34

5.9

STORAGE 5.36

5.10

TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5.36

5.11

INSTALLATION AND DISASSEMBLY OF THE FRAME AND

TARPAULIN COVER 5.38

5.12

INSTALLATION AND DISASSEMBLY OF WALL EXTENSIONS 5.40

5.13

DRAWBAR EYE ADJUSTMENT 5.40

5.14

TROUBLESHOOTING 5.41

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