PROPOINT PROCUT 30A DIGI PLUS Bedienungsanleitung

V1.0 9085754

Please read and understand all instructions before use. Retain this manual for future reference.

PLASMA CUTTER



PROCUT 30A DIGI PLUS

9085754 PROCUT 30A Digi Plus Plasma Cutter V1.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Skill Level

Low

Input Voltage

115/230 Single Phase 50/60Hz

Duty Cycle 35% @ 30A

60% @ 23A

100% @ 20A

Metal Type

Any conductive metal

Output Current

30A

Max. Amperage Draw

40A

Rated Cut Capacity

See Cut Thickness chart

Sever Capacity See Cut Thickness chart

Generator Compatible

Yes

Air Consumption

6 CFM (120 l/m) at 75 PSI

Working Temperature

-10 to +40°C (14 to 104°F)

Operational Humidity

Below 90% @ 20°C/68°F

Dimensions

21 x 6-1/2 x 13-1/2 in.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or

death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that

will result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may

result in minor or moderate injury if proper practices are not

taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice

will result in equipment or property damage, but not

personal injury.

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INTRODUCTION

The plasma cutter is an inverter-based plasma cutting machine produced

using the latest in IGBT technology. This machine is reliable, robust and

stacked with features that you can expect from a quality plasma cutter.

The plasma cutter produces a high temperature plasma stream providing

effortless cutting mild steel, stainless steel and aluminum. The plasma

cutter is suitable for a wide range of applications including sheet metal

fabrication, light industrial use, site work, automotive, duct work, repair

and maintenance services.

The term welding in this manual includes both welding and plasma cutting.

SAFETY

WARNING! Read and understand all instructions before using this

tool. The operator must follow basic precautions to reduce the risk

of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection

and maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or

death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that

will result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may

result in minor or moderate injury if proper practices are not

taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice

will result in equipment or property damage, but not

personal injury.

9085754 PROCUT 30A Digi Plus Plasma Cutter V1.0

4 For technical questions call 1-800-665-8685

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-

lit and free of distractions.

2. Remove all unnecessary people from the work area when welding.

Anyone remaining in the work area must wear the appropriate

welding safety equipment.

3. Do not install or use in the presence of flammable gases, dust or liquids.

4. Welding sparks and ejected molten slag can start a fire. Remove

combustible materials within 39 ft (12 metres) of the welding unit.

See Fire and Explosion Precautions.

5. Have a fire extinguisher readily available (see Fire and Explosion

Precautions).

6. Use protective screens or barriers to protect others from flash and glare;

warn others in the area to look away from the arc.

7. Keep the welding unit at least one foot from any wall or structure.

8. Check that the work area is free from fires, sparks or hot debris

before leaving.

9. Store tools properly in a safe and dry location. Keep tools out of the

reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National

Standards Institute (ANSI).

HEAD PROTECTION

DANGER! Never look directly at the welding arc without the proper

protection. The light can cause flash burn damage and impair

vision. Although treatment is possible, multiple occurrences can

result in permanent eye damage.

1. Protect your eyes from welding light by wearing a welder's helmet

fitted with a filter shade suitable for the type of welding you are

doing. The welding process produces intense white light, infrared and

ultraviolet light, these arc rays can burn both eyes and skin.

1.1. Consult the Welding Shade Guide in Appendix A for the

minimum shade to protect the eyes based on the amperage and

type of welding.

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2. An opaque helmet will protect against the ultraviolet or infrared light.

A helmet will also protect against ejected hot material and slag. The

helmet should protect the face, forehead, ears and neck.

3. Wear a fire-resistant head covering like a skull cap or balaclava hood

to protect your head when the faceplate is down or when using a

welding hand-held face shield.

4. Wear ventilated safety goggles beneath the welding helmet or behind

the hand-held face shield. The cooling weld bead may fragment or

eject slag that can damage the eyes, when the helmet or hand-held

face shield is not in place.

4.1 Eye protection equipment should comply with CSA Z94.3-07 or

ANSI Z87.1 standards based on the type of work performed.

5. Wear fire resistant ear plugs when welding overhead to prevent

spatter or slag from falling into ear.

PROTECTIVE CLOTHING

1. Wear a leather apron or jacket, leather welding gloves and full foot

protection. Choose clothing fabrics that resist sparks, heat, flames and

splashes of molten material. Artificial fabrics may burn and melt,

resulting in a more severe injury.

1.1 Wear welding capes and sleeves when performing overhead

welding.

2. Do not wear clothes or protective gear that are frayed, oily or greasy

as they may ignite from the heat or ejected slag and sparks.

3. Wear thick clothes that do not expose the skin. Ultraviolet or infrared

light can burn skin with sufficient exposure.

4. Do not wear clothing that can hold hot debris or sparks such as pant

cuffs, shirt pockets or boots. Choose clothing that has flaps over pockets

or wear clothing to cover the openings such as pant legs over the boots

or an apron over the shirt.

5. Gloves must contain an insulating lining to protect against an electric

shock.

6. Rubber soled footwear or electrically insulated work boots are

recommended while working with a welding unit. The non- skid sole

is will also help maintain footing and balance during work.

6.1 Select boots with steel toe protection to prevent injury from

falling objects.

9085754 PROCUT 30A Digi Plus Plasma Cutter V1.0

6 For technical questions call 1-800-665-8685

RESPIRATORS

1. Respiratory protection is needed when ventilation is not sufficient to

remove welding fumes or when there is risk of oxygen deficiency.

1.1 Wear a NIOSH approved respirator when working on materials

that produce dust or particulate matter.

2. Work in a confined space only if it is well ventilated or while wearing

an air-supplied respirator. Welding fumes and gases can displace air

and lower the oxygen level causing injury or death. Be sure the

breathing air is safe (See Fumes and Gases).

3. The user can take the additional precaution of informing another person

in the work area of the potential danger, so that person can watch for

indications that the user is suffering from oxygen deprivation.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Remove all jewelry or metal items from your person before welding.

Metal items may connect to the welding unit’s electrical circuit,

causing an injury or death.

4. Do not overreach when operating the tool. Proper footing and balance

enable better control in unexpected situations.

5. Support the workpiece or clamp it to a stable platform. Holding the

workpiece by hand or against your body may lead to personal injury.

6. Do not wear any personal grooming products that are flammable, such

as hair preparations, perfume or cologne with an alcohol base.

7. Remove any combustibles, such as butane lighters or matches, from

your person before doing any welding. Hot welding sparks may light

the matches or ignite leaking lighter fuel.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained

from repeated use) replace strict adherence to the tool safety

rules. If you use this tool unsafely or incorrectly, you can suffer

serious personal injury.

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CAUTION! Only use compressed air with this plasma cutter. Other

gases can damage the machine.

Welding produces sparks, molten slag, intense white light, plus infrared

and ultraviolet light. Any of these can cause direct harm to the eyes and

skin of the welder or bystanders.

1. Use the correct tool for the job. This tool was designed for a

specific function. Do not modify or alter this tool or use it for

an unintended purpose.

2. Protect against reflected arc rays. The rays can reflect off a shiny surface

behind the user, into the helmet and off the filter lens into the eyes.

Remove or cover any reflective surface behind the user such as a glossy

painted surface, aluminum, stainless steel or glass.

3. Welding produces sparks and molten slag. A cooling bead can eject

chips or fragments of slag. Any of these can cause direct harm to the

eyes or skin of the user or bystanders.

4. Erect protective screens or barriers to protect bystanders from the

flash and glare; warn others in the area not to watch the arc. Do not

strike a welding arc until all bystanders and you (the user) have

welding shields and/or helmets in place.

5. Immediately replace a cracked or broken helmet or a scratched or

damaged lens filter to avoid damage to the eyes or face from arc flash

or ejected molten material.

6. Do not allow the plasma torch to accidentally touch the ground clamp

or grounded work. An arc flash will result from contact and can injury

the unprepared user and bystanders. It can also damage the plasma

cutting machine.

7. Do not handle hot metal or electrode stubs with bare hands.

Handling may result in a burn injury.

8. Do not use the plasma cutting machine if personal movement is

confined or if there is a danger of falling.

9. Keep all panels and covers securely in place when operating the

plasma cutting machine.

10. Insulate the ground clamp when not connected to a workpiece to

prevent contact with any metal object.

11. Do not operate the plasma cutting machine if the plasma torch or

welding cable is wet. Do not immerse them in water. These

components and the plasma cutting machine must be completely dry

before attempting to use them.

9085754 PROCUT 30A Digi Plus Plasma Cutter V1.0

8 For technical questions call 1-800-665-8685

12. Do not point the plasma torch at any body part of yourself or at

anyone else.

13. Do not use a plasma cutting machine to thaw frozen pipes.

14. Insulate yourself from the work and the ground using dry insulation.

Make certain that the insulation is large enough to cover your full

area of physical contact.

15. Never dip the electrode in water for cooling.

16. When not welding, make certain that no part of the electrode circuit is

touching the workpiece or the ground. Accidental contact can cause

overheating and create a fire hazard.

17. Maintain good ventilation of the louvers on this equipment. Good

ventilation is of critical importance for the normal performance and

service life of this equipment.

18. Keep the plasma cutter out of direct sunlight.

FIRE AND EXPLOSION PRECAUTIONS

Arc welding can produce sparks, hot slag or spatter, molten metal drops

and hot metal parts that can start fires.

1. Clear the floor and walls of an area of all combustible and/or flammable

materials up to 39 ft (12 metres) away from the plasma cutting machine.

Hot debris ejected during welding can land at a considerable distance

away. Solid floors of concrete or masonry is the preferred

working surface.

1.1 Cover any combustible material with fire resistant covers or

shields, if it cannot be removed. The covering must be tight and

should not leave openings for sparks or ejected slag to enter.

1.2 Check both sides of a panel or wall for combustible material. Remove

the combustible material before welding.

2. A combustible floor should be protected with a fire-resistant

covering.

3. Seal cracks and openings to adjacent areas that a spark or slag can

enter. Seal any openings found with a fire-resistant cover. Shut doors

and windows that do not provide ventilation or erect protective

screens in front of them when possible.

4. Avoid welding near hydraulic lines or containers containing

flammable contents.

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5. Do not perform any welding work on containers that held flammable

or toxic substance until they are cleaned by a person trained in

removing toxic and flammable substances and vapours per the

American Welding Standard AWS F4.1.

6. Open a container before performing any welding work on it. The heat

generated by the welding process will cause the air and gases to

expand. The internal pressure may cause a sealed or closed container

to rupture, possibly causing an injury or death.

7. Do not weld pipes or metal that are covered in combustible material

or in contact with combustible structure such as a wall. Only weld if

the covering can be safely removed.

7.1 Follow all safety precautions and legal requirements before

welding a workpiece that contains asbestos or attempting to

remove the asbestos covering. This requires expert knowledge

and equipment.

7.2 Molten slag can run down the inside and outside of a pipe and start

a fire. Be aware where the pipe terminates and take precautions.

8. Do not weld a panel that is a sandwich construction of combustible

and metal materials.

9. Have a fire extinguisher available for immediate use. A dry chemical fire

extinguisher for Types A, B and C is suggested.

9.1 Welding a combustible metal like zinc, magnesium or titanium

requires a Type D fire extinguisher.

9.2 Do not use liquid-based fire extinguishing methods near the

electric arc plasma cutting machine, as it may cause a

shock hazard.

10. Ventilation systems should be positioned so sparks or molten slag

isn’t carried to an adjacent area.

11. Have a Fire Watcher observing areas outside of the welder’s view,

such as the opposite side of a wall or behind the welder. A fire may

also start on the other side of a structure that could not be removed.

The Fire Watcher will extinguish a fire or raise the alarm to evacuate

if the fire cannot be contained by the extinguishing equipment.

11.1 A fire watch extends at least 30 minutes after the welding is

complete to ensure there are no fires caused by smoldering

sparks or ejected material.

9085754 PROCUT 30A Digi Plus Plasma Cutter V1.0

10 For technical questions call 1-800-665-8685

FUMES AND GASES

WARNING! Stop welding and move to a location with ventilation if

your eyes, nose or throat become irritated. This indicates the

ventilation is not adequate to remove the fumes. Do not resume

welding or cutting until the ventilation is improved and the discomfort

ceases. Seek medical attention if the symptoms do not diminish or if

the welder experiences nausea, dizziness or malaise.

Welding or cutting may produce hazardous fumes and gas during the

welding process. A well-ventilated work area can normally remove the

fumes and gases, but sometimes the welding produces fumes and gases

that are hazardous to your health.

1. Only work in a confined space if the area is well ventilated or while

wearing a respirator or an air-supplied respirator. Welding fumes and gases

can displace air and lower the oxygen level causing injury or death. Be sure

the breathing air is safe. Always have a trained watchperson nearby.

1.1 If ventilation in the work area is poor, use an approved air-

supplied respirator. All the people in the work area must also

have air-supplied respirators.

2. Avoid positions that allow welding fumes to reach your face. Always

attempt to weld ‘upwind’ of the workpiece with the airflow across the

face of the welder. Airflow from behind may create a low-pressure area

in front of the welder and draw the fumes to the person.

3. Ventilate the work area to remove welding fumes and gases. The

fumes and gases should be drawn away from the user.

3.1 Ventilation should be enough to disperse fumes, but not enough

to disturb the shielding gas or flame during welding.

3.2 Ventilation exhaust shall be directed to a non-work area to avoid

exposing other people to potential toxic or dangerous fumes.

3.3 Air removed from the work area by the ventilation system must

be replenished with fresh air to avoid oxygen starvation or a

build-up of fumes or gases. Only use air to provide ventilation.

Any other combination of gases may be explosive or toxic to

people in the work area.

3.4 Ventilation methods that remove gas and fumes from the

welding point before they reach the welder’s face should be

given preference.

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