PROPOINT PROCUT45 Bedienungsanleitung

V1.1 8611303

Please read and understand all instructions before use. Retain this

manual for future reference.

PROCUT45

PLASMA CUTTER

USER MANUAL

8611303 PROCUT45 PLASMA CUTTER V1.1

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Input Power

230V AC (28A)

Phase

Single

Output Current Range

96V (20 to 45A )

Efficiency

90%

Duty Cycle at 104 °F (40 °C)

30% @ 45A

Open Circuit Voltage

250V

Welding Capacity

Cut

1/2 in.

Sever

1 in.

Air Flow

Pressure

75 PSI

Rate

6.7 CFM

Insulation Class

Protection Class

IP21S

Plasma Torch Cable Length

19 ft

Ground Cable Length

13 ft

INTRODUCTION

The Pro.Point PROCUT45 Plasma Cutter is an inverter-based

plasma cutting machine produced using the latest in IGBT

technology. This machine is reliable, robust and stacked with

features that you can expect from a quality plasma cutter.

The PROCUT45 produces a high temperature plasma stream

providing effortless cutting of all electrically conductive

materials including steel, cast Iron, stainless steel, copper,

aluminum, brass, etc. The PROCUT45 is suitable for a wide

PROCUT45

PLASMA CUTTER

V1.1 PROCUT45 PLASMA CUTTER 8611303

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range of applications including sheet metal fabrication, light

industrial use, site work, automotive, duct work, repair and

maintenance services.

The term welding in this manual includes both welding and

plasma cutting.

SAFETY

WARNING! Read and understand all instructions before using

this tool. The operator must follow basic precautions to reduce

the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or

inspection and maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this

manual. A notice is an alert that there is a possibility of property

damage, injury or death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific

hazard that will result in severe personal injury or

death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe

practice that could result in severe personal injury

or death if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous

situation that may result in minor or moderate

injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or

unsafe practice will result in equipment or

property damage, but not personal injury.

8611303 PROCUT45 PLASMA CUTTER V1.1

4 For technical questions call 1-800-665-8685

WORK AREA

1. Operate in a safe work environment. Keep your work area

clean, well lit and free of distractions.

2. Remove all unnecessary people from the work area when

welding. Anyone remaining in the work area must wear the

appropriate welding safety equipment.

3. Do not install or use in the presence of flammable gases,

dust or liquids.

4. Welding sparks and ejected molten slag can start a fire.

Remove combustible materials within 39 ft (12 metres) of

the welding unit. See Fire and Explosion Precautions.

5. Have a fire extinguisher readily available (see Fire and

Explosion Precautions).

6. Use protective screens or barriers to protect others from flash

and glare; warn others in the area to look away from the arc.

7. Keep the welding unit at least one foot from any wall

or structure.

8. Check that the work area is free from fires, sparks or hot

debris before leaving.

9. Store tools properly in a safe and dry location. Keep tools

out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by

the Canadian Standards Association (CSA) or American

National Standards Institute (ANSI).

HEAD PROTECTION

DANGER! Never look directly at the welding arc without the

proper protection. The light can cause flash burn damage and

impair vision. Although treatment is possible, multiple

occurrences can result in permanent eye damage.

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1. Protect your eyes from welding light by wearing a welder's

helmet fitted with a filter shade suitable for the type of

welding you are doing. The welding process produces

intense white light, infrared and ultraviolet light, these arc

rays can burn both eyes and skin.

1.1. Consult the Welding Shade Guide in Appendix A for

the minimum shade to protect the eyes based on the

amperage and type of welding.

2. An opaque helmet will protect against the ultraviolet or

infrared light. A helmet will also protect against ejected hot

material and slag. The helmet should protect the face,

forehead, ears and neck.

3. Wear a fire-resistant head covering like a skull cap or

balaclava hood to protect your head when the faceplate is

down or when using a welding hand-held face shield.

4. Wear ventilated safety goggles beneath the welding helmet

or behind the hand-held face shield. The cooling weld bead

may fragment or eject slag that can damage the eyes,

when the helmet or hand-held face shield is not in place.

4.1 Eye protection equipment should comply with CSA

Z94.3-07 or ANSI Z87.1 standards based on the type of

work performed.

5. Wear fire resistant ear plugs when welding overhead to

prevent spatter or slag from falling into ear.

PROTECTIVE CLOTHING

1. Wear a leather apron or jacket, leather welding gloves and full

foot protection. Choose clothing fabrics that resist sparks,

heat, flames and splashes of molten material. Artificial fabrics

may burn and melt, resulting in a more severe injury.

1.1 Wear welding capes and sleeves when performing

overhead welding.

8611303 PROCUT45 PLASMA CUTTER V1.1

6 For technical questions call 1-800-665-8685

2. Do not wear clothes or protective gear that are frayed, oily

or greasy as they may ignite from the heat or ejected slag

and sparks.

3. Wear thick clothes that do not expose the skin. Ultraviolet

or infrared light can burn skin with sufficient exposure.

4. Do not wear clothing that can hold hot debris or sparks such

as pant cuffs, shirt pockets or boots. Choose clothing that has

flaps over pockets or wear clothing to cover the openings

such as pant legs over the boots or an apron over the shirt.

5. Gloves shall should contain an insulating lining to protect

against an electric shock.

6. Rubber soled footwear or electrically insulated work boots

are recommended while working with a welding unit. The

non- skid sole is will also help maintain footing and balance

during work.

6.1 Select boots with steel toe protection to prevent injury

from falling objects.

RESPIRATORS

1. Respiratory protection is needed when ventilation is not

sufficient to remove welding fumes or when there is risk of

oxygen deficiency.

1.1. Wear a NIOSH approved respirator when working on

materials that produce dust or particulate matter.

2. Work in a confined space only if it is well ventilated or while

wearing an air-supplied respirator. Welding fumes and

gases can displace air and lower the oxygen level causing

injury or death. Be sure the breathing air is safe (See Fumes

and Gases).

3. The user can take the additional precaution of informing

another person in the work area of the potential danger, so

that person can watch for indications that the user is

suffering from oxygen deprivation.

V1.1 PROCUT45 PLASMA CUTTER 8611303

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PERSONAL PRECAUTIONS

Control the tool, personal movement and the work

environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence

of drugs, alcohol or medications.

2. Avoid wearing clothes or jewelry that can become

entangled with the moving parts of a tool. Keep long hair

covered or bound.

3. Remove all jewelry or metal items from your person before

welding. Metal items may connect to the welding unit’s

electrical circuit, causing an injury or death.

4. Do not overreach when operating the tool. Proper footing

and balance enables better control in unexpected situations.

5. Support the workpiece or clamp it to a stable platform.

Holding the workpiece by hand or against your body may

lead to personal injury.

6. Do not wear any personal grooming products that are

flammable, such as hair preparations, perfume or cologne

with an alcohol base.

7. Remove any combustibles, such as butane lighters or

matches, from your person before doing any welding. Hot

welding sparks may light the matches or ignite leaking

lighter fuel.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product

(gained from repeated use) replace strict adherence to the

tool safety rules. If you use this tool unsafely or incorrectly,

you can suffer serious personal injury.

Welding produces sparks, molten slag, intense white light, plus

infrared and ultraviolet light. Any of these can cause direct

harm to the eyes and skin of the welder or bystanders.

8611303 PROCUT45 PLASMA CUTTER V1.1

8 For technical questions call 1-800-665-8685

1. Use the correct tool for the job. This tool was designed for

a specific function. Do not modify or alter this tool or use it

for an unintended purpose.

2. Protect against reflected arc rays. The rays can reflect off a

shiny surfaces behind the user, into the helmet and off the

filter lens into the eyes. Remove or cover any reflective

surface behind the user such as a glossy painted surface,

aluminum, stainless steel or glass.

3. Welding produces sparks and molten slag. A cooling bead

can eject chips or fragments of slag. Any of these can

cause direct harm to the eyes or skin of the user or

bystanders.

4. Erect protective screens or barriers to protect bystanders

from the flash and glare; warn others in the area not to

watch the arc. Do not strike a welding arc until all

bystanders and you (the user) have welding shields and/or

helmets in place.

5. Immediately replace a cracked or broken helmet or a

scratched or damaged lens filter to avoid damage to the

eyes or face from arc flash or ejected molten material.

6. Do not allow the plasma torch to accidentally touch the

ground clamp or grounded work. An arc flash will result from

contact and can injury the unprepared user and bystanders.

It can also damage the plasma cutting machine.

7. Do not handle hot metal or electrode stubs with bare

hands. Handling may result in a burn injury.

8. Do not use the plasma cutting machine if personal

movement is confined or if there is a danger of falling.

9. Keep all panels and covers securely in place when

operating the plasma cutting machine.

10. Insulate the ground clamp when not connected to a

workpiece to prevent contact with any metal object.

V1.1 PROCUT45 PLASMA CUTTER 8611303

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11. Do not operate the plasma cutting machine if the plasma

torch or welding cable is wet. Do not immerse them in

water. These components and the plasma cutting machine

must be completely dry before attempting to use them.

12. Do not point the plasma torch at any body part of yourself

or at anyone else.

13. Do not use a plasma cutting machine to thaw frozen pipes.

14. Insulate yourself from the work and the ground using dry

insulation. Make certain that the insulation is large enough

to cover your full area of physical contact.

15. Never dip the electrode in water for cooling.

16. When not welding, make certain that no part of the electrode

circuit is touching the workpiece or the ground. Accidental

contact can cause overheating and create a fire hazard.

17. Maintain good ventilation of the louvers on this equipment.

Good ventilation is of critical importance for the normal

performance and service life of this equipment.

FIRE AND EXPLOSION PRECAUTIONS

Arc welding can produce sparks, hot slag or spatter, molten

metal drops and hot metal parts that can start fires.

1. Clear the floor and walls of an area of all combustible and/or

flammable materials up to 39 ft (12 metres) away from the

plasma cutting machine. Hot debris ejected during welding

can land at a considerable distance away. Solid floors of

concrete or masonry is the preferred working surface.

1.1 Cover any combustible material with fire resistant

covers or shields, if it cannot be removed. The covering

must be tight and should not leave openings for sparks

or ejected slag to enter.

1.2 Check both sides of a panel or wall for combustible

material. Remove the combustible material before welding.

8611303 PROCUT45 PLASMA CUTTER V1.1

10 For technical questions call 1-800-665-8685

2. A combustible floor should be protected with a fire

resistant covering.

3. Seal cracks and openings to adjacent areas that a spark or

slag can enter. Seal any openings found with a fire-resistant

cover. Shut doors and windows that do not provide

ventilation or erect protective screens in front of them

when possible.

4. Avoid welding near hydraulic lines or containers containing

flammable contents.

5. Do not perform any welding work on containers that held

flammable or toxic substance until they are cleaned by a

person trained in removing toxic and flammable substances

and vapours per the American Welding Standard AWS F4.1.

6. Open a container before performing any welding work on

it. The heat generated by the welding process will cause

the air and gases to expand. The internal pressure may

cause a sealed or closed container to rupture, possibly

causing an injury or death.

7. Do not weld pipes or metal that are covered in combustible

material or in contact with combustible structure such as a

wall. Only weld if the covering can be safely removed.

7.1 Follow all safety precautions and legal requirements

before welding a workpiece that contains asbestos or

attempting to remove the asbestos covering. This

requires expert knowledge and equipment.

7.2 Molten slag can run down the inside and outside of a

pipe and start a fire. Be aware where the pipe

terminates and take precautions.

8. Do not weld a panel that is a sandwich construction of

combustible and metal materials.

9. Have a fire extinguisher available for immediate use. A dry

chemical fire extinguisher for Types A, B and C is suggested.

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