ProtACT PR Series Bedienungsanleitung
MANUAL- AND
MAINTENANCE GUIDELINES
Dokumentnr.: BWA.PR.201001| Issued: 03/2023
PR Series
PNEUMATIC ACTUATORS
2
Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Notes
3
Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Contents:
Chapter 1: Preparaon
1.1 Marking of reference............................................................... Page 4
1.2 Safety fundamentals................................................................ Page 4
1.3 Transport, storage and packaging............................................ Page 4
Chapter 2: Preliminary
.............................................................................. Page 5
2.2 Intended use............................................................................ Page 5
2.3 Technical data.......................................................................... Page 6
2.4 Air volumes.............................................................................. Page 6
...................................................................... Page 7
2.6 Type code ................................................................................ Page 8
Chapter 3: Funcon
3.1 Fundamentals - valve closing clockwise .................................. Page 9
.......................... Page 9
.................. Page 13
............ Page 13
Chapter 4: Installaon
.............................................................. Page 16
............................................................. Page 17
4.3 End stop adjustment ............................................................... Page 18
4.4 Stroke adjustment ................................................................... Page 19
Kapitel 5: Maintenance
5.1 General .................................................................................... Page 20
................................................................... Page 20
.............................. Page 20
5.4 Components ............................................................................ Page 21
........................................................ Page 22
5.6 Disassembly............................................................................. Page 22
5.7 Reassembly.............................................................................. Page 24
5.8 Arrangement of safety springs ................................................ Page 26
Copyright
4
Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Chapter 1: Preparaon
Content:
»
»Safety fundamentals
»
1.1 Marking of safety instrucons
This symbol indicates safety instrucons which can cause personal injury if not respected.
This symbol indicates an important note.
1.2 Safety fundamentals
Rotary actuators must be isolated both pneumacally and electrically before any intervenonwerden.
Failure to follow the safety basics can void the warranty claims
Installaon, operaon and maintenance of the products are strictly subject to the local safety and
accident prevenon regulaons!
1.3 Transport, storage and packaging
The devices must be carefully handled, transported and stored.
temperature changes.
Proper disposal of packaging is the customer´s responsibility.
Failure to comply may void the warranty claims.
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Chapter 2: Preliminary
Content:
»
»Intended use
»
»Type code
2.1 Design descripon
provided to the central actuator pinion via toothed racks which are connected with the pistons and so creates a
2.2 Intended use
use of choke valves, which can be purchased through our sales department.
coordinated with us in advance.
The actuator may only be used:
»
»
»
»
In parcular faults which may aect safety are to be eliminated!
Any use not pre-approved by the manufacturer is considered improper!
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
2.3 Technical data
Construcon principle
Materials
Temperature range
Standard -20°C...+80°C
Low temperature variant -40°C...+80°C
-10°C...+150°C
Control pressure 2,5...8 bar
Pressure media
dew point minimum 10°C below ambient temperature
Mounng direcon Any
Nominal rotaon angle
90° resp. 180°
Torque range
Standards
Interface
Interface
Interface
Actuator size
002 003 004 007 010 015 023 033 052
Volume (l)
double-acng 0,09 0,19 0,28 0,44 0,64 0,90 1,37 1,83 3,0
single-acng - - 0,12 0,21 0,30 0,43 0,64 0,95 1,6
088 134 216 263 387 587 763 1143 1628
Volume (l)
double-acng 4,7 6,9 11,3 15,0 20,0 31,0 53,5 81,4 108,6
single-acng 2,5 3,7 5,9 7,5 11,0 17,0 23,8 35,1 52,6
2.4 Air volumes
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
2.5 Luverbrauch
Air consumpon for pivong angle 90° at control pressure in bar (g) in litres/cycle
Size Funcon 33,5 44,5 55,5 678
002
double-acng 0,27 0,32 0,36 0,41 0,45 0,50 0,54 0,63 0,72
single-acng - --------
003
double-acng 0,57 0,67 0,76 0,86 0,95 1,05 1,14 1,33 1,52
single-acng - --------
004
double-acng 0,84 0,98 1,12 1,26 1,40 1,54 1,68 1,96 2,24
single-acng 0,36 0,42 0,48 0,54 0,60 0,66 0,72 0,84 0,96
007
double-acng 1,32 1,54 1,76 1,98 2,20 2,42 2,64 3,08 3,52
single-acng 0,63 0,74 0,84 0,95 1,05 1,16 1,26 1,47 1,68
010
double-acng 1,92 2,24 2,56 2,88 3,20 3,52 3,84 4,48 5,12
single-acng 0,90 1,05 1,20 1,35 1,50 1,65 1,80 2,10 2,40
015
double-acng 2,70 3,15 3,60 4,05 4,50 4,95 5,40 6,30 7,20
single-acng 1,29 1,51 1,72 1,94 2,15 2,37 2,58 3,01 3,44
023
double-acng 4,11 4,80 5,48 6,17 6,85 7,54 8,22 9,59 10,96
single-acng 1,92 2,24 2,56 2,88 3,20 3,52 3,84 4,48 5,12
033
double-acng 5,49 6,41 7,32 8,24 9,15 10,07 10,98 12,81 14,64
single-acng 2,85 3,33 3,80 4,28 4,75 5,23 5,70 6,65 7,60
052
double-acng 9,00 10,50 12,00 13,50 15,00 16,50 18,00 21,00 24,00
single-acng 4,80 5,60 6,40 7,20 8,00 8,80 9,60 11,20 12,80
088
double-acng 14,10 16,45 18,80 21,15 23,50 25,85 28,20 32,90 37,60
single-acng 7,50 8,75 10,00 11,25 12,50 13,75 15,00 17,50 20,00
134
double-acng 20,7 24,2 27,6 31,1 34,5 38,0 41,4 48,3 55,2
single-acng 11,1 13,0 14,8 16,7 18,5 20,4 22,2 25,9 29,6
216
double-acng 33,9 39,6 45,2 50,9 56,5 62,2 67,8 79,1 90,4
single-acng 17,7 20,7 23,6 26,6 29,5 32,5 35,4 41,3 47,2
263
double-acng 45,0 52,5 60,0 67,5 75,0 82,5 90,0 105,0 120,0
single-acng 22,5 26,3 30,0 33,8 37,5 41,3 45,0 52,5 60,0
387
double-acng 60,0 70,0 80,0 90,0 100,0 110,0 120,0 140,0 160,0
single-acng 33,0 38,5 44,0 49,5 55,0 60,5 66,0 77,0 88,0
587
double-acng 93,0 108,5 124,0 139,5 155,0 170,5 186,0 217,0 248,0
single-acng 51,0 59,5 68,0 76,5 85,0 93,5 102,0 119,0 136,0
763
double-acng 160,5 187,3 214,0 240,8 267,5 294,3 321,0 374,5 428,0
single-acng 71,4 83,3 95,2 107,1 119,0 130,9 142,8 166,6 190,4
1143
double-acng 244,2 284,9 325,6 366,3 407,0 447,7 488,4 569,8 651,2
single-acng 105,3 122,9 140,4 158,0 175,5 193,1 210,6 245,7 280,8
1628
double-acng 325,8 380,1 434,4 488,7 543,0 597,3 651,6 760,2 868,8
single-acng 157,8 184,1 210,4 236,7 263,0 289,3 315,6 368,2 420,8
2.5 Air consumpon
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
2.6 Typecode
PR 004 S.10 .090 .0305 S11 .PRS
Type
Temperature version
S:
H:
D: T:
S: Spring rotaon sense
Spring set
R: Clockwise CW
Rotaon angle
L: Counterclockwise CCW
Mounng direcon
ISO valve interface P: Parallel to pipe
03: F03 0305: F03 + F05 T: Transversal to pipe
04: F04 0507: F05 + F07 Stem connecon dimension
05 0710: F07 + F10 Dimension in mm
07: F07 1012: F10 + F12 Stem connecon
10: F10 1625: F16 + F25 S:
12: F12
14: F14 D: Double-D
16: F16
25: F25
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Kapitel 3: Funkon
Inhalte:
»Fundamentals
»
»
»
3.1 Fundamentals
3.2 are based on this rule and have to be taken into account accordingly.
Closing process clockwise (CW)
Opening process counter-clockwise (CCW)
3.2 Mounng versions – valve closing clockwise
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Manual and maintenance Guidelines
Pneumac actuator PR Series
BWA.PR.150201
March 2023
Mounng version PR
Actuator parallel to pipeline
Spring rotaon sense clockwise (CW)
SPRING TO CLOSE
Double-acng
Valve posion
Single-acng
Port "A" vented, actuator moves in
Mounng version PL
Actuator parallel to pipeline
Spring rotaon sense counter-clockwise (CCW)
SPRING TO OPEN
Double-acng
Valve posion
Single-acng
Port "A" vented, actuator moves in
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