Proteco LEADER 3 Bedienungsanleitung

01_17

LEADER

Gearmotor for swing gates

INSTALLATION MANUAL

Index

1. SAFETY INSTRUCTIONS ....................................................................................................................................... pag. 01

COMPLIANCE DECLARATION ........................................................................................................................... pag. 01

2. DESCRIPTION AND INTENDED USE .................................................................................................................... pag. 01

2.1 Technical data ........................................................................................................................................ pag. 02

2.2 Kit content ............................................................................................................................................... pag. 02

2.3 Dimensions ............................................................................................................................................. pag. 02

3. INSTALLATION .................................................................................................................................................... pag. 03

3.1 Preliminary checks ................................................................................................................................. pag. 03

3.2 Wiring ........................................................................................................................................................ pag. 03

3.2.1 Standard installation

3.2.2 Cable types and minimum thicknesses

3.3 Establishing RH and LH operator ....................................................................................................................... pag. 04

3.4 Fastening the gearmotor ..................................................................................................................................... pag. 04

3.4.1 Vertical positioning quota

3.4.2 Horizontal positioning quota

3.4.3 Outward opening ....................................................................................................................... pag. 06

3.5 Fastening rear bracket T1 ....................................................................................................................... pag. 06

3.6 Fastening front bracket S3 ...................................................................................................................... pag. 06

4. RELEASING THE GEARMOTOR ........................................................................................................................... pag. 07

5. MAINTENANCE .................................................................................................................................................. pag. 07

6. DISMANTLING AND DISPOSAL .......................................................................................................................... pag. 07

1. SAFETY INSTRUCTIONS

TWarning: Important safety instructions for people, READ CAREFULLY when you see this symbol:

This product must only be used for its intended purpose. Any other use is dangerous.

Follow all instructions as improper installation may result in in serious bodily injury.

Keep these warnings together with the installation and operation manuals that come with the gearmotor.

Always cut off the power supply before performing any type of intervention.

Always make sure the gearmotor is properly connected to the earth

Use and installation of the product must comply with Machinery Directive 2006/42/CE.

Verify that the system is EN 124445 and EN 12453 standard compliant.

Installation must be carried out by expert qualified personnel who knows the potential hazards associated

and in full compliance with current regulations.

Use of the product must be restricted to its intended use. Any other use is to be considered dangerous and therefore forbidden.

Do not allow children to play with the fixed command devices, or in the gate’s area of operation.

Keep any remote control devices (i.e. transmitters) away from children,

to prevent the gearmotor from being accidentally activat

Keep the gate and the gate opener regularly maintained. Use only Proteco’s original spares.

Users are strictly forbidden to carry out any changes on the gate operator.

Proteco Cancelli Automatici Srl is not liable for any damage resulting from improper, wrongful or unreasonable use.

CE COMPLIANCE DECLARATION

Manufacturer: PROTECO S.r.l.

Address: Via Neive, 77 – 12050 Castagnito (CN) – ITALIA

declares that

IThe product type: LEADER electromechanical gear motor for swing gates

Models: LEADER 3 TI, LEADER 4 TI, LEADER 5 TI, LEADER 24 3 TI, LEADER 24 4 TI, LEADER 24 5 TI

LEADER 3 TA, LEADER 24 4 TA

Is built to be integrated into a machine or to be assembled with other machinery to crate a machine under provisions of 2006/42/EC Machinery

Directive, with reference in particular to the following requirements: 1.1.2 1.1.3 1.1.5 1.2.1 1.2.2 1.2.3 1.2.6 1.3.2 1.3.4 1.3.9 1.4.1

1.4.2.1 1.5.1 1.5.4 1.5.6 1.5.8 1.5.13 1.6.1 1.6.4 1.7.1 1.7.3 1.7.4

ÈIt complies with the essential requirements of EEC Directives:

2004/108/CE (electromagnetic compatibility)

1999/5/CE (R&TTE)

2011/65/CE (directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment)

It complies with the essential requirements of EEC Directives:

EN 12453 Industrial, commercial and garage doors and gates. Safety in use of power operated doors. Requirements

EN12445 Industrial, commercial and garage doors and gates. Safety in use of power operated doors. Test methods.

EN 60335-1 Safety of household and similar electrical appliances - Part I: General requirements

EN 60335-2-103 Household and similar electrical appliances - Part 2-103: Particular requirements for drives for gates, doors and windows.

The manufacturer also declares that the start-up of the machinery is not permitted unless the machine, in which the product is incorporated or of

which is becoming a component, has been identified and declared as conformed to 2006/42/EC Machinery Directive.

Castagnito, 3 October 2016 Marco Gallo

CEO

2. DESCRIPTION AND INTENDED USE

The LEADER operator range is designed to automate swing gates for residential use.

The use of this product for purposes other than those described above and installation executed in a manner other than

as instructed in this technical manual are prohibited.

All LEADER systems are irreversible, therefore no electric-lock is needed.

In case of power cut the gate operator can be easily released by manual operation.

The 24V LEADER systems can be connected to a back-up battery to grant a full operation cycle in case of power cut.

LEADER TA

170

190

(24V)

Leader 3 TI = 665 - Leader 4 TI = 765 - Leader 5 TI = 865 mm

Leader 3 TI = 965 - Leader 4 TI = 1165 - Leader 5 TI = 1365 mm Leader 4 TA = 885

170

190

(24V)

Leader 3 Leader 4 Leader 5

230V ~ 50Hz 230V ~ 50Hz 230V ~ 50Hz

1,2 - 1,7A 1,2 - 2A 1,2 - 1,7A

280W 280W 280W

8µF 8µF 8µF

150°C 150°C 150°C

2800 N 2800 N 2800 N

44 44 44

1400 rpm 1400 rpm 1400 rpm

110° deg 110° deg 110° deg

17” 22” 27”

350 Kg 350 Kg 250 Kg

2 m 2,75 m 3,5 m

40% 40% 40%

Leader 3 24 Leader 4 24 Leader 5 24 Leader 3 115 Leader 4 115 Leader 5 115

24V dc 24V dc 24V dc 115V ~ 60Hz 115V ~ 60Hz 115V ~ 60 Hz

0,5 - 0,75A 0,5 - 0,75A 0,5 - 0,75A 2,0 - 2,3A 2,0 - 2,3A 2,0 - 2,3A

50W 50W 50W 300W 300W 300W

__ __ __ 30µF 30µF 30µF

__ __ __ 150°C 150°C 150°C

2500 N 2500 N 2500 N 3000 N 3000 N 3000 N

44 44 44 44 44 44

1600 rpm 1600 rpm 1600 rpm 1700 rpm 1700 rpm 1700 rpm

110° deg 110° deg 110° deg 110° deg 110° deg 110° deg

15” 20” 25” 14” 18” 22”

275 Kg 250 Kg 150 Kg 300 Kg 250 kg 200 kg

2,0 m 2,5 m 3,0 m 2,0 m 2,75 m 3,50 m

80% 80% 80% 40% 40% 40%

LEADER TI

LEADER TA

Leader 4 TA Leader 4 TA 24 Leader 4 TA 115

230V ~ 50Hz

1,2 - 1,7A

280W

8µF

150°C

2800 N

1400 rpm

110° deg

22”

300 Kg

2,75 m

40%

24V dc

0,5 - 0,75A

50W

2500 N

1600 rpm

110° deg

20”

200 Kg

2,5 m

80%

115V ~ 60Hz

2,0 - 2,3A

300W

30µF

150°C

3000 N

1700 rpm

110° deg

18”

200 Kg

2,75 m

40%

LEADER TI

3 4

Motor power supply

Max draw.

Power

Capacitor

Thermal protection

Adjustable thrust

Protection rating

Revolutions

Opening angle

Opening time (90°)

Leaf weight

Leaf length

Duty cycle

2.2 KIT CONTENT

Motor power supply

Max draw.

Power

Capacitor

Thermal protection

Adjustable thrust

Protection rating

Revolutions

Opening angle

Opening time (90°)

Leaf weight

Leaf length

Duty cycle

1LEADER Swing operator

2SPIP0770 Rear RH bracket T1

SPIP0870 Rear LH bracket T1

3MGR1410Z Fixing pack

MPE1226

4SPIA0270 Front bracket S3

5Release key

1LEADER Swing operator

2SPIP0770 Rear RH bracket T1

SPIP0870 Rear LH bracket T1

3MGR1410Z Fixing pack

MPE1226

MRO12Z

MDAM12AB

4SPIA0370 Front bracket S4

5Release key

2.3 DIMENSIONS

Fig. 1

INNER VIEW

OUTER VIEW

3. INSTALLATION

3.1 Preliminary checks

Before installing make sure:

• The gate conditions are suitable to automate.

•Weight, dimensions and gate construction are proper for the operator you intend to buy.

•You have suitable mechanical ground stops.

•The automated parts are in good mechanical conditions.

•The opening of the automated gate is not an entrapment hazard as regards any surrounding fixed parts and there

is sufficient space for manual release.

•Any lawn watering devices will not wet the gearmotor from the bottom up.

•The earth cable is properly connected.

•Do not install onto gates on either an upward or downward slope (i.e. that are not on flat, level ground).

3.2 Wiring

3.2.1 Standard installation

3.2.2 CABLE TYPES AND MINIMUM THICKNESSES

The quantities of tubes and cables needed (not

included in the kit) depend on the type and

number of accessories connected to the gate

area.

Aoperator 3x1,5 Earth

BControl panel 2x1,5 + Earth

CPhotocell receiver rx 4x0,75

C¹ Photocell transmitter tx 2x0,75

DKey switch 2x0,75

EAerial RG58

FBlinker 2x0,75

230V

2x1,5

2x1,5 + Earth

rx 4x0,75

tx 2x0,75

2x0,75

RG58

2x0,75

24V

50 mm

345 mm LEADER 3 TI

445 mm LEADER 4 TI

545 mm LEADER 5 TI

50 mm

445 mm

Fig. 3

Fig. 4

Fig. 5

Fig. 6 Fig. 7

Fig. 2

3.3 ESTABLISHING RH AND LH OPERATOR

A RH motor and a LH motor are supplied with the kit.

Ensure you are mounting the correct handed motor to the

leaf (see picture 3, inner view).

Make sure there are mechanical ground stops in opening

and closing (see picture B).

LEADER TI

Gate in closing position - inox pipe maximum extension:

Leader 3 = 345 mm

Leader 4 = 445 mm

Leader 5 = 545 mm

Gate in opening position - inox pipe minimum extension 50 mm

(see picture 4).

LEADER TA

Gate in closing position: minimum distance 50 mm.

Gate in opening position: maximum distance 450 mm.

(see picture 5).

3.4

FASTENING THE GEARMOTOR

3.4.1 Vertical positioning quota

If the gate is sturdy you can fit the gearmotor wherever

it goes, at any height from ground.

b) If the gate is particularly light fit the gearmotor as close

as possible to gate centerline.

3.4.2 Horizontal positioning quota

Gate leaf hinged in the center of the pillar (see picture 6).

Gate leaf hinged on the corner of the pillar(see picture 7).

Best of performance is obtained respecting Aand B

dimensions, see picture 8 (opening angle 90°).

•Cut off the power before starting wiring.

• Make sure you have set up a suitable dual-pole cut off

device ( 3 mm wires) along the power supply.

• Make sure you have suitable tubing and conduits for the

electrical cables: connect the motors, control panel and

accessories using separated currugated tubes, in order to

prevent interferences that may result in bad operation.

• Fit the power cable keeping a curve as shown in picture 2,

in order to avoid water blackflow inside the operator.

• All opening commands and safety devices must be free of

tension (dry contact).

LEFT HAND

operator

RIGHT HAND

operator

B = Mechanical ground stops

opening position

closing position

LEADER 5 TI

90°

LEADER 3 TI = max 150 mm

LEADER 4 TI = max 250 mm

LEADER 5 TI = max 275 mm LEADER 4 TA = max 200 mm

90°

Fig. 8

LEADER 4 TI

LEADER 3 TI

LEADER 4 TA

Tab. 1

Recommended installation (90° opening)

A + B= C (motor stroke)

Leader 3TI C= 300 mm

Leader 4TI C= 400 mm

Leader 5TI C= 500 mm

If the ideal scenario of Aand Bis not applicable, refer to the below table to determine the brackets position

(values are expressed in mm).

Rear bracket

Minimum leaf length

minimum

150 mm

minimum

150 mm

INNER VIEW

OUTER VIEW

INNER VIEW

OUTER VIEW

Fig. 9

Fig. 10

90°

min.

30÷35 mm

Fig. 11 Fig. 12

Fig. 13

PR1

Fig. 14

PR1

2 cm

3.4.3 OUTWARD OPENING

Your gate can be automated for opening outwards too.

In this case the value of Adimension shall be calculated

towards the gate center.

See picture 9 and 10 and fit the bracket accordingly.

INNER VIEW

OUTER VIEW

INNER VIEW

OUTER VIEW

3.5 FASTENING REAR BRACKET T1

Weld or bolt the rear bracket T1 on the post, applying the A

and B quota calculated according to the gate hinge

position and the motor rotation point.

Chemical bolts can be used and must comply with the post

features (brick, wood, steel, etc. etc.). When fixing keep a

minimum distance of 30/35 mm from the post edge in order

to avoid damages (see picture 11).

- Rear brackets T1 are provided LH and RH, to match to the

according LH and RH motor (see picture 12).

- When fixing the operator to the rear bracket T1, plug PR1

rotation pin downward oriented (see picture 13).

3.6 FASTENING FRONT BRACKET S3

3.6.1 LEADER TI

To determine the position of bracket S3:

- Put the gate in closing position.

- Release the gearmotor.

- Extend the inox pipe arm fully.

- Turn back the arm 2 cms. This avoids the motor to “leap

forward” (see picture 14)

- Affix the bracket S3 to the motor slot. Plug the rotation pin

PR1 into the locating hole.

- Fit the bracket S3 on the gate.

- Keep the motor horizontal, fix or weld.

Check the manual opening of the leaf before definitively

fixing the bracket to make sure the gate can open

fully to your required angle.

T1 RH

T1 LH

Fig. 15

Fig. 17

45 mm

Fig. 16

M12

3.6.2 LEADER TA

To determine the position of bracket S4:

- Put the gate in closing position

- Release the gearmotor

- Slide the front drive pin to the closing limit-switch point

(keep a distance of 45 mm between the pin and the

pipe end terminal (see picture 15).

- Fix the bracket S4 to the drive pin. See picture 16.

- Fit the bracket S4 onto the gate and keep the motor

horizontal. Fix or weld.

Check the manual opening of the leaf before definitively

fixing the bracket to make sure the gate can open

fully to your required anglee.

4. RELEASING THE GEARMOTOR

LH OPERATOR

- Insert the key and turn 90° clockwise (picture 17).

- Pull the release handle outwards to unlock the motor.

- Turn the key 90° clockwise to keep the handle locked.

- Now you can proceed to manual operation.

- To return to automatic operation invert the procedure.

RH OPERATOR

- Insert the key and turn 90° counterclockwise (picture 17).

- Pull the release handle outwards to unlock the motor.

- Turn the key 90° counterclockwise to keep the handle

locked.

- Now you can proceed to manual operation.

- To return to automatic operation invert the procedure.

The gate can be locked in any position after the first

start command the system will return to its default

settings.

5. MAINTENANCE

Functional checks must be performed once every 6

months, including: checking the state of lubrication and

tightness of the anchoring screws on the operator as well

as the good operation of all safety devices.

6. DISMANTLING AND DISPOSAL

DO NOT DISPOSE OF IN NATURE!

Some components may contain hazardous waste.

They must, thus, be removed and turned into licensed firms

for their disposal.

Before acting always check the local laws on the matter.

INNER VIEW

OUTER VIEW

LH RH

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

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BFT PHOBOS NL BT Bedienungsanleitung