PSI 7160-0227-00 Bedienungsanleitung

INSTALLATION INSTRUCTIONS

Product Revision Form #

If you need assistance or have questions, call Gamber-Johnson at 1-800-456-6868

DOCK-PANASONIC-PANDOCK Rev B INST-459

*These instructions are for the docking station only. For instructions on features, set-up and

operation of the CF29 computer, please refer to the manuals provided by Panasonic with the

computer.

** This docking station is designed to be used with a variety of Gamber-Johnson mounting

systems. Installation instructions for other Gamber-Johnson products are provided with each

individual product.

IMPORTANT SAFETY INFORMATION for

INSTALLERS

Safety is dependent on the proper installation and servicing of this docking station. It is

important to read and follow all instructions before installing this product.

To properly install a Gamber-Johnson docking station you must have a good understanding

of automotive electrical procedures and systems, along with proficiency in the installation

and service of aftermarket vehicle equipment.

There are no adjustments required at any time of the electrical components within the

docking station. Opening the port replication housing will void the product warranty.

7160-0227-00, 7160-0227-02

7160-0227-01, 7160-0227-04

7160-0227-05, 7160-0227-06 8 Pages

This instruction sheet is for the following products:

Panasonic Toughbook CF29 & CF30 docking stations with

No integrated high gain antenna pass-thru cable.

Item No. 7160-0227-00 (Button lock, No RF)

Item No. 7160-0227-04 (Auto lock, No RF)

Panasonic Toughbook CF29 & CF30 docking stations with

Single integrated high gain antenna pass-thru cable.

Item No. 7160-0227-01 (Button lock, Single RF)

Item No. 7160-0227-05 (Auto lock, Single RF)

Panasonic Toughbook CF29 & CF30 docking stations with

Dual integrated high gain antenna pass-thru cable.

Item No. 7160-0227-02 (Button lock, Dual RF)

Item No. 7160-0227-06 (Auto lock, Dual RF)

pg 1

During Installation

zDO NOT connect this docking station to the vehicle battery until:

1. ALL other electrical connections are made

2. Mounting of ALL components is complete

3. VERIFICATION that no shorts exist in the entire system

zDO NOT install equipment or route wiring or chords in the deployment path of any

air bag.

zWhen drilling into the vehicle, DO make sure that both sides of the surface are

clear of anything that could be damaged.

After Installation

zTest the docking station to ensure that it is working properly.

File these instructions in a safe place and refer to them when performing

maintenance or re-installing.

WARNING: Failure to follow all safety precautions and instructions may result

in property damage, serious injury or death.

CAUTION: If wiring is shorted to the frame, high current conductors can cause

hazardous sparks resulting in electrical fires or flying molten metal.

pg 2

POWER SUPPLY INFORMATION

This docking station has an add on power supply and is designed to be used with a 12

volt or 24 volt DC systems only. The voltage output is factory set at 15.6 volts.

WIRING INSTRUCTIONS

IMPORTANT: Make sure that you have read this entire section before you begin wiring!

Refer to Figure 1

1. Install docking station into vehicle, making sure that all bolts are tight.

2. Attach BLACK ground wire to the location where the vehicle battery grounds to

vehicle chassis.(See Figure 1)

3. Connect the RED wire to the supply voltage (V+) from the vehicle. (See Figure 1)

PRE-INSTALLATION RECOMMENDATIONS

Conduct a "Bench Test"

Gamber-Johnson strongly advises a "bench test" be conducted to verify that all electronic

and software issues are resolved prior to installation:

1. Make sure computer is operational by itself.

2. Insert computer into docking station and verify that the computer is operating in the

dock.

3. Interconnect entire assembly and verify start-up of all components, including other

equipment (printers, modems, scanners, etc.).

*Gamber-Johnson also recommends positioning of all mounts and equipment in the vehicle

prior to the actual install to verify that mounting locations are safe and practical.

pg 3

IMPORTANT REMINDERS:

zUse only SAE J1128 Type GPT number 16 AWG stranded wire (minimum) to attach the

docking station to the vehicle's electrical system.

zConnect lead wires to the Docking Station (recommend using quick disconnects as shown in

(Figure 1) Caution: The disconnect must be easily accesible. When assembling the Quick

Disconnects use only Panduit crimp tools CT-100, CT-600, CT-1525,CT-1550 OR CT-1551.

zRoute the lead wires to the battery. Total wire in the circuit must not exceed 30 feet and

must conform to SAE standard J1128.

zProtect the lead wires from abrasion and chafing by using wire loom or conduit, and route

away from moving parts or areas where high temperatures may occur.

zConnection of the supply voltage (V+) must be kept as close to the battery as possible.

zThe power connection must be made with the 10 amp in-line fuse and fuse holder provided

with the dock. Connect the fuse holder to the lead wire using the butt splice connectors

provided with fuse holder. When assembling the butt splice connectors use only Panduit

crimp tools CT-100, CT-600, CT-1525 or CT-1551.

The fuse holder location must be kept within 10 inches of the connection to the

battery positive, away from moving parts, and temperatures that exceed 180 degrees F.

Caution: If the fuse holder requires replacement it should be replaced by qualified service

personnel using Littelfuse part number FHM1 (Gamber-Johnson part number 11689). This

device conforms to ASTM standard D471 and SAE standard J1128.

zFuse must be inserted in supplied fuse holder. Caution: For continued protection against risk

of fire replace only with the same type and rating of supplied fuse. The provided fuse is UL

Listed, rated at 10 amp, 32 volt AC/DC fast acting.

zIf a timing device is used follow the instructions of the manufacturer of that device. It must

be wired in-line with the supply voltage (V+) to the docking station.

zIf you have any installation questions, please call Gamber-Johnson customer support at

1-800-456-6868

16 AWG (red wire)

Fuse

16 AWG (black wire)

Panduit # DNF14-250FIM

Quick Disconnect (male) to

black lead from battery.

10"

Vehicle Battery

Ground to Vehicle Chassis

Figure 1

Connect in-line fuse holder to lead

wire using Panduit #BSN14-C

Butt Splice connectors

Dock

Panduit # DNF14-250FIB

Quick Disconnect (female)

to black lead from dock.

Panduit # DNF14-250FIB

Quick Disconnect (female)

to red lead from dock.

Panduit # DNF14-250FIM

Quick Disconnect (male)

to red lead from battery.

pg 4

CABLE RESTRAINT

INFORMATION

pg 5

Attach tie wrap anchors to the underside of the

dock by pushing into the holes in the locations

shown in Figure 1. Anchors are located in the

hardware bag supplied with the dock.

Attach cable ties to the anchors as shown in

Figure 2. Cables to be bundled using the cable

ties at the users discretion.

The USB and Ethernet have a secondary

restraint bracket which the cables can be tied to

to allow for more support of the USB and

ethernet cables. If the USB or ethernet cables

used by the customer are odd sized and do not

fit with the secondary restraint bracket simply

remove the bracket and restrain the cables with

the additional tie wrap anchors supplied in the

hardware bag.

Figure 1

Figure 2

Cable tie wrap

anchors

Under side of the

docking station.

USB / Ethernet

support bracket

Assemble cable ties to the

anchors and route cables

as required for the application.

pg 6

INSERTING COMPUTER

into the DOCK

1. Make sure the sliding door (located on the

on the back edge of the computer) has

been opened, exposing the computer's

docking connector. (See Figure 3)

2. Insert the computer:

a. Align the center notch in the

computer with the front retainer tab.

b. Lower the back of the computer,

pressing down onto the locating

pins.

4. Pull the docking handle towards the left

side of the dock until the latch catches and

holds the handle. (See Figure 5)

The push button latch can be locked for

added security.

5. Unit is powered and ready for use.

*Docking station will operate with computer

screen opened or closed.

Figure 3

Figure 4

Figure 5

Sliding Door/Docking Connector

Locating Pins

Align notch

with front retainer.

Docking handle in

"UNDOCKED" position

Docking handle in

"DOCKED" position

pg 7

REMOVING COMPUTER from the DOCK

1. Push latch button in (Unlock with key if locked).

2. Lift the back of the computer off of the locating pins.

3. Lift the computer out from under the front retainer tab.

MOUNTING THE DOCKING STATION

Mount docking station to mounting system using the four

1/4-20unc mounting holes on the bottom of the dock. Four

1/4-20unc X .50 Button Head Mounting Screws are provided in

the hardware bag.

** Recommended Torque 75 in-lbs. Over Tightening

Mounting Hardware May Damage Docking Station.

This docking station is designed to be used with a variety of

Gamber-Johnson mounting systems. Installation instructions

for other Gamber-Johnson products are provided with each

individual product.

(4) 1/4-20 X .50 Button

Head Mounting Screws

Clevis

Not Included

Severe Vibration Installations

Gamber-Johnson highly recommends the use of the vinyl covered side restraints in severe vibration

applications. Restraints and mounting hardware are provided with the dock in the hardware bag and are

assembled to the dock as shown in Figure 6.

Figure 6

Angle Side Restraints upward and

insert into side cutouts on docking

staton.

pg 8

Side restraints are secured using (4)

8-32unc X .38 flat head screws

provided in hardware bag.

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