Puls DIMENSION U Series Bedienungsanleitung

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

1/10

BATTERY MODULE

Long Life Battery: 10 to 12 Years According to

EUROBAT

Small Mounting Footprint

Easy Access to the Terminals and the Fuse

Heavy Duty Fuse Holder and Spare Fuse Included

3 Year Warranty, Except for Batteries, Which Are

Considered a Service Part.

1. G

ENERAL

ESCRIPTION

The UZK12.261 battery module utilizes one non-

spillable maintenance-free VRLA lead-acid battery,

which is assembled in a package with all wiring and

fusing included.

The battery module is available in two different

options. It can be ordered as UZK-module with a battery

or as UZO-module without a battery which can be

installed at a later date to avoid outdated batteries.

2. S

HORT

FORM

ATA

Nominal v

oltage DC 12V

Nominal battery

capacity

26Ah

Nominal

battery life 10 to 12 years

According EUROBAT

Battery current

Max. 30A

ischarging current

Max. 5.5A

Charging current

Recommended

harging voltage

13.9V

13.75V

13.6V

13.45V

At 10°C

t 20°C

t 30°C

t 40°C

Self

-discharge rate 3%/month

t 20°C

Battery fuse

30A

ATOF®

287 030 from

Littelfuse.

Temperature range

-10°C to +50°C

For charging

-15°C to +60°C

or discharging

Size

(WxHxD) 214x179x153mm

Weight

10.1kg / 22.3lb

700g / 1.54lb

For UZK12.261

For UZO12.26

3. O

RDER

UMBERS

Battery Module UZK12.261Battery module with

assembled batteries

UZO12.26 Battery module without

assembled batteries

UZB12.261 Battery replacement

12V, 26Ah

4. M

ARKINGS

IND. CONT. EQ.

UL 508, planned

Marine

Class I Div 2 IECEx ATEX

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

2/10

NDEX

Page Page

1. General Description ............................................1

2. Short-form Data ..................................................1

3. Order Numbers....................................................1

4. Markings..............................................................1

5. Intended Use .......................................................3

6. Instructions for Disposal of the Batteries...........3

7. Instructions for Battery Storage .........................3

8. Installation Instructions ......................................3

9. Hazardous Location Installation Instructions.....4

10. Instructions for Replacing Batteries ...................5

11. Environment ....................................................... 6

12. Terminals and Wiring......................................... 6

13. Protection Features ............................................ 7

14. Approvals............................................................ 7

15. Other Fulfilled Standards................................... 7

16. Physical Dimensions and Weight....................... 8

17. Recommendations for a Long Battery Life ....... 9

18. Mounting Orientations .................................... 10

The information given in this document is correct to the best of our knowledge and experience at the time of

publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the

word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is

subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under

www.pulspower.com).

No part of this document may be reproduced or utilized in any form without our prior permission in writing.

WARNING

Risk of electrical shock, fire, personal injury or death.

- Turn power off before working on the device. Protect against inadvertent re-powering.

- Do not modify or repair the unit.

- Use caution to prevent any foreign objects from entering the housing.

- Do not use in wet locations or in areas where moisture or condensation can be expected.

- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

3/10

5. I

NTENDED

This module is designed for installation in an enclosure and is intended for the general professional use such as in

industrial control, office, communication, and instrumentation equipment.

Do not use this module in equipment, where malfunction may cause severe personal injury or threaten human life.

6. I

NSTRUCTIONS FOR

ISPOSAL OF THE

ATTERIES

Batteries must be completely discharged before replacement and can be returned to the supplier of the battery

module or the battery manufacturer for disposal.

Always dispose batteries through a recycling organization.

7. I

NSTRUCTIONS FOR

ATTERY

TORAGE

Do not store batteries or battery modules at temperatures higher than 25°C or performance and lifetime may change.

Do not store discharged batteries. Keep batteries fully charged!

Charge retention is important to get the longest battery life. Stored batteries which are not fully charged age faster

then charged batteries.

Do not store batteries longer than 9 months without charging or performance and lifetime may change. Every 9

months or whenever the open circuit voltage (OCV) falls below 12.6V, the battery module should be charged. Apply a

charging voltage of 13.8V (at 25°C) for 72 hours. Batteries with an OCV below 12V must not be charged anymore and

must be disposed.

8. INSTALLATION INSTRUCTIONS

This device may only be installed and put into operation by qualified personnel.

Before initial use, check the last charging which is marked on the battery. If it is older than 9 month, replace the

battery.

Do not install the battery fuse until the installation work is complete.

This device does not contain serviceable parts, except the fuse or replacement battery. If malfunction should occur

during installation or operation, first check the fuse and battery for proper functionality. If the unit is damaged or if

the malfunction continues, immediately turn power off and send device to the factory for inspection.

Replacement fuses must be of the same type or an UL listed fuse with the same nominal value and characteristics.

Do not short-circuit the battery poles or power wires and always check correct battery polarity.

Mount the device onto a flat surface. Do not install the battery module upside down.

Place the battery module in a cool area inside a cabinet.

Install the device in an enclosure providing protection against electrical, mechanical and fire hazards. Ensure sufficient

ventilation by following the requirements of the EN 50272-2.

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

4/10

CAUTION: The unit contains wet cell batteries. Ventilation of the installation room in accordance with the rules of

Canadian Electrical Code, part 1 is required if used in Canada.

The battery module is for use in a controlled environment. Do not use the device in pollution degree 3 areas without

additional protection or in applications where a degree of protection better than IP00 is required.

Do not use batteries other than the original batteries supplied by the manufacturer to avoid conflicts with agency

approvals.

The maximum surrounding air temperature is +60°C / +140°F. The operational temperature is the same as the ambient

or surrounding air temperature and is defined as the air temperature 2cm below the device.

Fig. 8-1 Wiring scheme

Battery +

Output

Input

+ -

Fuse

+ -

BATTERY

12V

(+)

(-)

Load

Power

Supply

+ -

DC-UPS

UZK12.261

Battery

Module

9. H

AZARDOUS

OCATION

NSTALLATION

NSTRUCTIONS

The device is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3 (Zone 2)

environments.

ATEX Certificate: EPS 15 ATEX 1 025 X

ATEX Classification: II 3G EX ec IIC T4 Gc

WARNING EXPLOSION HAZARDS!

Substitution of components may impair suitability for this environment. Do not disconnect the device unless power has

been switched off or the area is known to be non-hazardous.

A suitable enclosure must be provided for the end product which has a minimum protection of IP23 and fulfils the

requirements of the EN 60079-15. Sufficient ventilation must be ensured in the final installation.

Do not use batteries other than the original batteries supplied by the manufacturer or batteries, which are approved

according to EN/ IEC 60079-7.

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

5/10

10. I

NSTRUCTIONS FOR

EPLACING

ATTERIES

Batteries need to be replaced periodically. The time interval depends on the ambient temperature in which the battery

is used and on the number and depth of discharge cycles.

Disconnect battery fuse before replacing the battery.

Regarding disposal of used batteries see chapter 6.

Fig. 10-1 Replacing the battery

To replace battery:

1) Loosen screw with only one turn.

2) Unscrew the battery terminals.

3) Slide the mounting bracket sideways and

take the mounting bracket off.

4) Remove the battery.

5) To insert the new battery use same

procedure vice versa.

Do not over-tighten screws of the terminal

bolts of the battery. Recommended

tightening torque: 3Nm (26lb.inch).

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

6/10

11. E

NVIRONMENT

erational temperature *) -10°C to +50°C (14°F to 122°F) For charging

Frequently charging below +5°C (41°F) reduced

the lifetime of the battery

-15°C to +60°C (5°F to 140°F) For discharging

Storage temperature

-20°C to +50°C (-4°F to 122°F)

For storage and transportation

Recommendation:

Do not store at temperatures higher than 25°C

or performance and lifetime may change.

Humidity

5 to 95% r.h. IEC 60068-2-30

Do not energize while condensation is present

Vibration sinusoidal

±4mm at 16.7Hz

fixed frequency for 1hour

Vibration in vertical mounting orientation

according to IEC/EN 61056-1

Shock

free fall from 20cm

onto a wooden floor

Shock with bottom down orientation

according to IEC/EN 61056-1

Altitude

0 to 6000m (0 to 20 000ft)

Degree of pollution

2 According to IEC 62477-1, not conductive

LABS compatibility

The unit does not release any silicone or other LABS-critical substances and is suitable for

use in paint shops.

Corrosive gases

ISA-71.04-1985, Severity Level G3

*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.

12. T

ERMINALS AND

IRING

The terminals are IP20 Finger safe constructed and suitable for field- and factory wiring.

Power terminals

Type Screw terminals

Maximal wire size, solid wire 4mm2

Maximal wire size, stranded wire 4mm2

American Wire Gauge AWG 12-10

Maximal wire diameter 3.5mm (including ferrules)

Wire stripping length 7mm / 0.28inch

Screwdriver Slotted 3.5x0.5mm

Recommended tightening torque 0.5Nm, 4.5lb.in

Instructions:

a) Follow national installation codes and installation regulations!

b) Ensure that all strands of a stranded wire enter the terminal connection!

c) Unused terminal compartments should be securely tightened.

d) Ferrules are allowed.

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

7/10

13. P

ROTECTION

EATURES

Degree of protection

IP 00 According to EN/IEC 60529

Class of protection

III According to EN/IEC 61140

Internal input fuse

30A DC-Fuse (blade type) ATOF®287 030 from Littelfuse

Replacement fuses must be of the same type or an UL listed

fuse with the same nominal value and characteristics.

Isolation

1100Vac Isolation voltage between power to chassis

14. A

PPROVALS

EC Declaration of Conformity

The CE mark indicates conformance with the

- EMC directive and the

- ATEX directive

UL 508

planned

IND. CONT. EQ.

Listed for use as Industrial Control Equipment;

U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);

E-File: E198865

ANSI / ISA 12.12.01-2015

Class I Div 2

Recognized for use in Hazardous Location Class I Div 2 T3

Groups A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2015) and

Canada (C22.2 No. 213-M1987)

EN 60079

-0, EN 60079-7

ATEX

II 3G Ex ec IIC T4 Gc

Approval for use in hazardous locations Zone 2 Category 3G.

Number of ATEX certificate: EPS 15 ATEX 1 025 X

The battery module must be built-in in an IP23 enclosure.

IEC 60079

-0, IEC 60079-7

IECEx

Suitable for use in Class 1 Zone 2 Groups IIa, IIb and IIc

locations. Number of IECEx certificate: IECEx EPS 15.0049X

Marine

GL (Germanischer Lloyd) classified

Environmental category: A

Marine and offshore applications

EAC TR Registration

Registration for the Eurasian Customs Union market

(Russia, Kazakhstan, Belarus)

15. O

THER

ULFILLED

TANDARDS

RoHS Directive

Directive 2011/65/EU of the European Parliament and the

Council of June 8th, 2011 on the restriction of the use of

certain hazardous substances in electrical and electronic

equipment.

Note: Batteries are exempt from the directive. The directive

only applies to the remaining assembly parts of the battery

module.

REACH Direc

tive

Directive 1907/2006/EU of the European Parliament and the

Council of June 1st, 2007 regarding the Registration,

Evaluation, Authorisation and Restriction of Chemicals

(REACH)

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

8/10

16. P

HYSICAL

IMENSIONS AND

EIGHT

Width

214mm / 8.43’’

Height

179mm / 7.05’’

Depth

153mm / 6.22’’

Weight

10.1kg / 22.3lb

For UZK12.261

700g / 1.54lb

For UZO12.26

Bracket material

Zinc-plated steel

Fig. 16-1 Top view Fig. 16-2 Side view

All dimensions in mm

Fig. 16-3 Isometric view Fig. 16-4 Hole pattern for wall mount

All dimensions in mm

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

9/10

17. R

ECOMMENDATIONS FOR A

ONG

ATTERY

IFE

Temperature:

The temperature has the most impact on the service life. The hotter the temperature, the earlier the wear-out phase

of the battery begins. The wear-out results in a degradation of battery capacity. Place the battery module in a cool

location, e.g. near the bottom of the control cabinet. Do not place the battery module near heat generating devices.

Do not overcharge batteries!

Fig. 17-1 Service life (according to EUROBAT) vs.

ambient temperature, typ.

20°C

30°C 35°C 40°C 45°C

Ambient Temperature

25°C

Service Life in Years

Design Life

of Battery

A: 3-5 Years

B: 6-9 Years

C: 10-12 Years

Number of discharge cycles and depth of discharge:

Do not discharge batteries more than necessary. Set buffer time limiter to the required buffer time. The number, as

well as the depth of discharging cycles is limited. A replacement of the battery might be necessary earlier.

When choosing the battery capacity, always try to get the next higher capacity than required. The depth of discharge

reduces the service life of the battery and limits the number of cycles.

Fig. 17-2 Battery degradation vs. discharging

cycles, typ.

120%

100%

40%

20%

Number of Discharging Cycles

200

60%

80%

Cell Capacity

Depth of

discharge

A: 100%

B: 50%

C: 30%

400 600 800 1000 1200

Store batteries fully charged

Do not store discharged batteries. Keep batteries fully charged!

Charge retention is important to get the longest battery life. Stored batteries which are not fully charged age faster

then charged batteries. Batteries which are not in use should be recharged at least once a year. The higher the

ambient temperature, the shorter the charging interval. At storage temperatures higher than 30°C, recharging should

be done at least every nine months.

UZK12.261, UZO12.26

-Series BATTERY MODULE 12V, 26AH

Mar. 2019 / Rev. 2.2a DS-UZK12.261

All parameters are typical values specified at, 25°C ambient temperature unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

10/10

18. M

OUNTING

RIENTATIONS

The standard mounting orientation is the vertical installation onto a flat surface.

Fig. 18-1 Standard mounting orientation

The following mounting orientations are also allowed:

Fig. 18-2 Allowed mounting orientations

Do not use the battery module in an upside down position:

Fig. 18-3 Forbidden mounting orientation

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