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861DW

SMD

REWORK

SYSTEM

Instruction

Manual

Thank

you

for

purchasing

our

SMD

Rework

unit.

The

unit

is

exclusively

designed

for

reworking

and

soldering

SMD

component.

Please

carefully

read

this

manual

before

operating

the

unit.

Store

this

manual

in

a

safe,

easily

accessible

place

for

future

reference.

861DW

SMD

REWORK

SYSTEM

Instruction

Manual

Thank

you

for

purchasing

our

SMD

Rework

unit.

The

unit

is

exclusively

designed

for

reworking

and

soldering

SMD

component.

Please

carefully

read

this

manual

before

operating

the

unit.

Store

this

manual

in

a

safe,

easily

accessible

place

for

future

reference.

A\

Safety

Instruction

To

prevent

accidents,

be

sure

to

observe

the

following

precautions:

1.

Use

the

unit

only

in

the

described

manners

as

the

manual.

2.

The

air

outlet

and

its

surrounding

area

maybe

very

hot.

Please

take

great

care

and

not

to

be

burned.

3.

After

work,

the

handle

must

be

placed

on

the

holder

and

never

place

the

handle

on

the

workbench

or

other

places.

The

unit

can

be

turned

off

only

after

it

cools

below

100

(sleeping

mode)

automatically.

4.

Please

keep

the

air

outlet

clear

and

not

be

blocked.

5.

Do

not

place

the

sharp

object

besides

or

on

the

tube.

6.

Keep

the

air

outlet

at

least

2mm

from

the

object.

7.

Select

the

appropriate

nozzle

according

to

demands.

Differences

in

temperature

may

exist

when

different

nozzle

is

used.

8.

Turn

off

the

power

switch

if

not

using

in

a

period

of

time.

Disconnect

the

power

cord

when

not

in

use

for

a

long

time.

9.

Handle

with

care

not

to

shock

the

unit

sharply.

10.

A

periodically

maintenance

of

the

unit

is

necessary.

11.

Don't

operate

the

unit

with

wet

hand

or

when

the

power

cord

is

damp

to

avoid

short

circuit

or

electric

shock.

12.

Never

use

this

unit

in

flammable

gases

or

near

other

flammable

materials.

After

using,

don't

put

it

near

the

flammable

gases

or

materials.

13.

Some

areas

such

as

behind

walls,

ceilings,

floors,

and

other

panels

may

contain

flammable

materials

which

may

not

be

found.

The

ignition

of

these

materials

could

result

in

property

damage

and

injury

to

persons.

When

working

in

these

locations,

move

the

handle

back

and

forth

and

not

pause

at

one

point

for

protecting

the

flammable

materials

from

ignition

and

other

things

from

damage.

14.

Children

can't

recognize

the

danger

of

the

electrical

appliance

and

keep

the

unit

out

of

reach

from

children.

1.

Characteristic

1.

There

are

three

regular

channels

''CH2"

and

''CH3"and

each

channel's

parameters

including

temperature

and

airflow

can

be

set.

2.

With

password

protection

function

and

key-lock

function.

3.

Real

time

operation

by

the

magnetic

switch

and

it

comes

to

sleep

when

putting

the

handle

on

the

holder.

4.

It

can

automatically

sleep

and

set

parameters

in

the

sleeping

state.

5.

Closed

loop

sensor,

temperature

can

be

controlled

by

zero

voltage

triggering

mode.

Large

power

and

rapid

heating.

Temperature

can

be

conveniently

adjusted

and

the

temperature

is

accurate

and

stable,

and

not

affected

by

airflow.

6.

It

Is

with

a

brushless

whirlpool

motor

and

the

airflow

is

adjustable

with

a

wide

range

but

no

level.

It

is

a

multipurpose

unit.

7.

Automatic

cooling

system

can

prolong

the

heating

element's

life

and

protect

the

handle.

Key

of

setting

temperature

Power

switch

Key

of

select

channel

Key

of

setting

airflow

Handle

cover

for

preventing

burned

Heater

element

assembly

Handle

cover

tCaution:

Avoid

invalidate

the

ground

cord

when

replacing

the

heater

element.

9.2

Assembly

and

change

of

the

nozzle

1.

Assembly:

Select

one

befitting

nozzle

and

insert

it

into

the

outlet's

steel

pipe.

Press

it

with

hand

until

the

nozzle

has

been

locked.

It

can

be

used

after

the

nozzle

has

been

fixed

reliably.

2.

Change:

Take

the

handle

down

from

the

holder

after

the

nozzle

has

cool

down.

There

is

a

slot

between

the

nozzle

and

the

outlet's

steel

pipe.

By

the

slot,

put

the

handle

on

the

disassembly

plate

of

the

nozzle

that

is

fixed

at

the

holder.

After

that,

fix

the

holder

with

one

hand

and

pull

out

the

nozzle.

Change

another

nozzle.

Note:

The

nozzle

can

be

ordered

by

the

custom.

Z^Caution:

Change

the

nozzle

after

it

has

cool

down.

The

nandle

▲"or

"AIRT"

key

to

move

the

cursor.

After

inputting

the

testing

result

click

the

"CH2"

key.

3.

If

calibration

is

successful,

the

LCD

displays

"SAV—if

not

successful,

the

LCD

displays

"no".

4.

If

the

temperature

still

has

some

departure,

you

can

repeat

calibration

according

with

the

above

steps.

Note:

*

Suggest

using

191

or

192

thermometer

to

measure

the

temperature.

9.

Replacing

the

parts

9.1

Replacing

Heating

Element

1.

Replace

the

heating

element

after

the

handle

has

cooled

down.

2.

Screw

down

the

handle

cover

for

preventing

burned

and

then

take

off

it.

3.

Screw

down

the

three

screws

on

fixing

the

steel

tube

which

has

the

heater

element

assembly

in

it.

And

disassembling

the

screws,

it

may

pull

out

the

steel

tube

and

then

change

a

new

(including

the

heater

element

assembly).

4.

When

installing

the

new

heater

element

assembly,

it

must

insert

the

pins

of

the

heater

element

assembly

to

the

corresponding

sockets,

and

insert

the

sensor

pins

to

the

sensors

sockets.

5.

As

shown

in

the

diagram,

move

back

the

spring

in

the

handle

module

and

take

out

the

steel

tube.

6.

Reassemble

the

handle

according

to

the

opposite

order

of

disassembling.

The

heater

part

of

the

heater

element

must

be

insert

into

the

end.

2.

Specification

Power

Voltage

Temperature

range

Airflow

range

Maximal

airflow

Size

(L*D*H)

Weight

1000W

110V'>'240V

50HZ/60HZ

IOO'C-500'C

1-120

120

L/Min

188

(

L)

*245

(

D

)

*135

(

H

)

mm

3.65kg

3.

Applicable

scene

1.

It

is

suitable

to

the

de-soldering

of

the

SMD

components,

such

as

SOIC,

CHIP,

QFP,

PLCC,

BGA

and

so

on.

2.

It

is

suitable

to

hot

shrink,

drying,

remove

lacquer

and

mucosity,

thaw,

preheating,

disinfect

and

so

on.

3.

It

is

suitable

for

the

situation

needing

different

range

airflow,

softer

or

heavier.

4.

It

is

suitable

for

the

hot

air

lead

free

de-soldering.

4.

Setting

of

the

Temperature

and

the

Airflow

Firstly,

place

the

SMD

rework

system

on

the

workbench.

And

then

connect

well

the

power

cord

and

other

connection

lines.

Place

the

handle

on

the

handle

holder

before

switching

on

the

power

supply.

4.1

Temperature

Setting

Raise

temperature:

Click

"TEMP

▲''

key

and

then

the

temperature

will

rise

1

'C,

and

the

LCD

displays

the

current

setting

temperature.

If

pressing

"TEMP

A"

not

loosely

at

least

one

second,

the

setting

temperature

will

rise

rapidly.

Loose

the

"TEMP

A"

key

until

up

to

the

needed

temperature.

Reduce

temperature:

Click

**TEMP

▼"

key

and

then

the

temperature

will

drop

1

"C,

and

the

LCD

displays

the

current

setting

temperature.

If

pressing

"TEMPT"

key

not

loosely

at

least

one

second,

the

setting

temperature

will

drop

rapidly.

Loose

the

'TEMP

▼"

key

until

down

to

the

needed

temperature.

4.2

Airflow

Setting

Raise

Airflow:

Click

"AIR

A"

key

and

then

the

airflow

grade

will

rise

1,

and

the

LCD

displays

the

current

setting

airflow

grade.

If

pressing

"AIR

A

"not

loosely

at

least

one

second,

the

setting

airflow

grade

will

rise

rapidly.

Loose

the

"AIR

A

"key

until

up

to

the

needed

airflow

grade.

Reduce

Airflow:

Click

"AIRT"

key

and

then

the

airflow

grade

will

drop

1,

and

the

LCD

displays

the

current

setting

airflow

grade.

If

pressing

"AIR

▼"not

loosely

at

least

one

second,

the

setting

airflow

grade

will

drop

rapidly.

Loose

the

"AIR▼"key

until

down

to

the

needed

airflow

grade.

5.

Operation

instruction

5.1

key

instruction

POWER

key

Power

supply

switch

CHI

key

Click

it

and

work

in

the

CHI

channel

CH2

key

Click

it

and

work

in

the

CH2

channel

CH3

key

Click

it

and

work

in

the

CH3

channel

7.

Sleeping

7.1

How

into

the

Sleeping

State

1.

Put

the

handle

on

the

handle

holder,

the

system

will

to

the

sleeping

state

come

automatically.

2.

During

the

system

from

work

state

to

sleeping

state,

the

window

will

display

"Off',

and

then

when

the

temperature

cooling

down

to

100*0,

the

unit

comes

into

the

sleeping

state.

In

the

sleeping

state,

the

LCD

will

display

"Sleep".

7.2

Resume

1.

When

the

handle

is

putting

on

the

handle,

it

cannot

be

resumed

from

sleeping.

2.

Take

down

the

handle

from

the

holder.

At

the

time,

the

unit

will

work

at

once.

8.

Calibration

It

is

better

to

calibrate

the

temperature

after

changing

the

heater

element.

The

method

of

calibrating

the

temperature

is

as

following:

1.

In

work

state,

set

the

calibration

temperature

300*0.

When

the

temperature

is

stable

and

the

window

displays

"Real

Temp",

test

the

outlet

temperature

of

the

handle

with

thermometer

and

write

down

it.

2.

Into

the

calibration

mode:

When

the

temperature

is

stable,

press

the

keys

"CHI"

and

"CH3"

keys

at

the

same

time

about

ISseconds,

and

then

the

LCD

will

display

"cal"

about

two

seconds

and

the

system

will

enter

into

the

temperature

calibrating

mode.

Input

the

testing

temperature

after

the

hundreds

digit

twinkling.

3.

Press

"TEMP

A

"or

"TEMPT"

key

to

setting

the

data

and

press

"AIR

to

exit

the

password

setting

and

come

to

the

work

state.

(D

If

don't

do

any

operation

during

the

20s

of

displaying

"SEP':

The

system

comes

into

the

work

state.

(4)

After

setting

new

password

and

turn

on

the

power

switch,

the

display

will

show

"no"

and

then

comes

into

the

work

state

or

sleep

state.

Note:

•

In

the

initial

state,

it

can

change

the

password

directly

and

without

input

the

correct

password

"000"

first.

•

After

setting

a

new

password

in

the

initial

state,

it

must

turn

off

the

power

switch

and

then

turn

on

it,

and

then

the

locking

function

of

the

parameter

setting

comes

to

run.

Or

else,

it

can

change

the

parameter

after

changing

the

password.

6.

Message

instruction

1.

Heater

error:

If

there

is

some

malfunction

in

the

heater

or

in

the

heater

circuit,

the

temperature

parameter

of

LCD

will

display

"H-E".

It

must

test

the

heater

and

the

correlative

parts.

2.

Sensor

error:

If

there

is

some

malfunction

in

the

sensor

or

in

the

sensor

circuit,

the

temperature

parameter

of

LCD

will

display

<«S-E"

and

the

power

supply

to

the

handle

will

be

cut

off.

3.

ERR:

If

there

is

some

malfunction

in

the

fan

or

in

the

fan

circuit,

the

LCD

will

display

**ERR"

and

it

must

test

the

fan

and

the

correlative

parts.

TEMPA/Tkey

Adjust

the

temperature

AIR

A/Tkey

Adjust

the

airflow

CH1&CH2

Set

the

sound

function

CH1&CH3

Into

the

calibration

function

5.2

Operation

Note:

check

the

parts

in

the

package

as

the

packing

list.

Some

option

parts

may

be

not

in

the

package

if

do

not

order.

1.

Put

the

unit

on

the

flat

workbench

and

select

suitable

nozzle

to

install

(refer

to

9.2).

After

that,

put

the

handle

on

the

holder.

2.

Insert

the

power

plug

into

the

power

socket

and

then

press

the

"POWER"

key.

Switch

on

the

power

supply

to

the

SMD

rework

system.

3.

Take

down

the

handle

from

the

holder

and

the

system

comes

into

the

work

state.

When

the

temperature

is

stable,

the

temperature

window

displays

"Real

Temp".

4.

If

in

the

unlocking

state,

it

can

set

the

temperature

and

the

airflow.

(1)

Click

"TEMPA"

or

"TEMPT"

key

to

set

the

temperature

and

click

"AIR

A"

or

"AIR

T"

key

to

set

the

airflow

(refer

to

the

"temperature

setting

&

airflow

setting")

(2)

Select

the

working

channel:

After

setting

the

temperature

and

airflow,

click

CHI

(or

CH2

or

CH3)

to

save

the

setting

data

into

channel

CHI

(or

CH2

or

CH3).

5.

If

in

the

locking

state,

it

cannot

set

the

temperature

and

the

airflow

and

after

getting

the

power

supply,

the

display

shows

"no"

before

into

working.

6.

After

working,

put

back

the

handle

on

the

holder.

After

that,

the

unit

comes

into

the

cooling

state

and

when

cooling

down

to

lOO'C,

the

unit

comes

into

sleeping

state.

7.

If

not

use

in

a

period

of

time,

it

must

turn

off

the

power

switch

and

cut

off

power

supply.

A

Caution:

•

The

initial

password

is

"000".

At

the

initial

state,

the

system

is

in

the

unlocking

state

and

it

can

set

the

parameters

and

select

the

channel.

•

For

prolong

the

life

of

the

heater

and

protect

the

safety

of

the

chip,

use

as

low

temperature

as

possible

and

as

big

airflow

as

possible

if

it

can

finish

the

de-soldering

work.

5.3

The

sound

setting

1.

Press

the

"CHI"

and

"CH2"

about

three

seconds

at

the

same

time

in

the

working

state

or

in

the

sleeping

state.

It

can

switch

on

or

off

the

sound.

2.

When

the

LCD

displays

"

",

the

system

has

key

sound

and

alarm

sound.

When

not

displaying

",

the

system

hasn't

key

sound

and

alarm

sound.

5.4

Password

setting

1.

In

the

initial

state

(the

password

is

000)

and

the

password

setting

steps

as

followings:

(1)

Turn

off

the

power

switch

firstly,

and

then

press

the

key

"CH2"

and

turn

on

the

power

switch.

Not

loosely

the

"CH2"

key

until

the

window

displays

"C".

After

that,

the

window

displays

"password"

and

"SET',

which

means

the

system

comes

into

the

password

setting

state.

(2)

In

the

password

setting

interface

first

time,

the

cursor

of

hundred

twinkles.

Press

"TEMP"

and

"AIR"

keys

to

set

the

password.

0

Press

"TEMPA"

and

"TEMP

"

keys

to

select

password

data

from

0-9.

(D

Press

"AIRA"

and

"AIR

"

keys

to

move

the

cursor

among

the

hundred,

ten,

one-digit.

(3)

Rnishing

the

first

password

input

click

key

"CH2"

into

the

secondary

password

input

the

cursor

of

hundred

twinkles.

(4)

If

the

next

passwords

are

not

identical,

the

setting

of

password

is

not

successful

and

the

window

displays

"no".

After

that,

the

system

comes

into

work

state

and

the

password

is

still

the

former

one.

(5)

If

the

next

passwords

are

identical,

the

setting

of

password

is

successful

and

the

unit

displays

"SAV_

"

and

has

sound

(run

sound

function).

After

that,

the

system

comes

into

work

state.

2.

If

the

password

is

not

the

initial

password

000,

it

must

input

the

correct

password

before

into

the

password

setting

interface.

(1

)

Input

the

password:

Turn

off

the

power

switch

firstly,

and

then

press

the

key

"CH2"

and

turn

on

the

power

switch.

Not

loosely

the

"CH2"

key

until

the

window

displays

"C".

After

that,

the

window

displays_"password"

and

the

cursor

of

hundred

twinkles.

Which

means

the

system

comes

into

the

password-inputting

interface.

There

are

three

times

to

input

the

password.

After

three

time,

it

will

exit

the

password-inputting

interface

and

into

the

work

state.

(2)

H

the

password

is

not

correct:

the

display

shows

"no"

and

then

comes

into

the

work

state.

(3)

d

the

password

Is

correct:

the

display

shows

"SET'

about

20

seconds.

0

During

the

20s

of

displaying

"SET':

click

"CH2"

into

the

password

setting

(refer

to

the

password

setting

at

the

initial

state)o

If

input

the

initial

password

"000",

the

system

comes

into

the

unlocking

state.

Or

else,

it

can

set

a

new

password.

(D

During

the

20s

of

displaying

"SET*:

click

"CHI"

or

"CH3"

A

Caution:

•

The

initial

password

is

"000".

At

the

initial

state,

the

system

is

in

the

unlocking

state

and

it

can

set

the

parameters

and

select

the

channel.

•

For

prolong

the

life

of

the

heater

and

protect

the

safety

of

the

chip,

use

as

low

temperature

as

possible

and

as

big

airflow

as

possible

if

it

can

finish

the

de-soldering

work.

5.3

The

sound

setting

1.

Press

the

"CHI"

and

"CH2"

about

three

seconds

at

the

same

time

in

the

working

state

or

in

the

sleeping

state.

It

can

switch

on

or

off

the

sound.

2.

When

the

LCD

displays

"

",

the

system

has

key

sound

and

alarm

sound.

When

not

displaying

",

the

system

hasn't

key

sound

and

alarm

sound.

5.4

Password

setting

1.

In

the

initial

state

(the

password

is

000)

and

the

password

setting

steps

as

followings:

(1)

Turn

off

the

power

switch

firstly,

and

then

press

the

key

"CH2"

and

turn

on

the

power

switch.

Not

loosely

the

"CH2"

key

until

the

window

displays

"C".

After

that,

the

window

displays

"password"

and

"SET',

which

means

the

system

comes

into

the

password

setting

state.

(2)

In

the

password

setting

interface

first

time,

the

cursor

of

hundred

twinkles.

Press

"TEMP"

and

"AIR"

keys

to

set

the

password.

0

Press

"TEMPA"

and

"TEMP

"

keys

to

select

password

data

from

0-9.

(D

Press

"AIRA"

and

"AIR

"

keys

to

move

the

cursor

among

the

hundred,

ten,

one-digit.

(3)

Rnishing

the

first

password

input

click

key

"CH2"

into

the

secondary

password

input

the

cursor

of

hundred

twinkles.

(4)

If

the

next

passwords

are

not

identical,

the

setting

of

password

is

not

successful

and

the

window

displays

"no".

After

that,

the

system

comes

into

work

state

and

the

password

is

still

the

former

one.

(5)

If

the

next

passwords

are

identical,

the

setting

of

password

is

successful

and

the

unit

displays

"SAV_

"

and

has

sound

(run

sound

function).

After

that,

the

system

comes

into

work

state.

2.

If

the

password

is

not

the

initial

password

000,

it

must

input

the

correct

password

before

into

the

password

setting

interface.

(1

)

Input

the

password:

Turn

off

the

power

switch

firstly,

and

then

press

the

key

"CH2"

and

turn

on

the

power

switch.

Not

loosely

the

"CH2"

key

until

the

window

displays

"C".

After

that,

the

window

displays_"password"

and

the

cursor

of

hundred

twinkles.

Which

means

the

system

comes

into

the

password-inputting

interface.

There

are

three

times

to

input

the

password.

After

three

time,

it

will

exit

the

password-inputting

interface

and

into

the

work

state.

(2)

H

the

password

is

not

correct:

the

display

shows

"no"

and

then

comes

into

the

work

state.

(3)

d

the

password

Is

correct:

the

display

shows

"SET'

about

20

seconds.

0

During

the

20s

of

displaying

"SET':

click

"CH2"

into

the

password

setting

(refer

to

the

password

setting

at

the

initial

state)o

If

input

the

initial

password

"000",

the

system

comes

into

the

unlocking

state.

Or

else,

it

can

set

a

new

password.

(D

During

the

20s

of

displaying

"SET*:

click

"CHI"

or

"CH3"

to

exit

the

password

setting

and

come

to

the

work

state.

(D

If

don't

do

any

operation

during

the

20s

of

displaying

"SEP':

The

system

comes

into

the

work

state.

(4)

After

setting

new

password

and

turn

on

the

power

switch,

the

display

will

show

"no"

and

then

comes

into

the

work

state

or

sleep

state.

Note:

•

In

the

initial

state,

it

can

change

the

password

directly

and

without

input

the

correct

password

"000"

first.

•

After

setting

a

new

password

in

the

initial

state,

it

must

turn

off

the

power

switch

and

then

turn

on

it,

and

then

the

locking

function

of

the

parameter

setting

comes

to

run.

Or

else,

it

can

change

the

parameter

after

changing

the

password.

6.

Message

instruction

1.

Heater

error:

If

there

is

some

malfunction

in

the

heater

or

in

the

heater

circuit,

the

temperature

parameter

of

LCD

will

display

"H-E".

It

must

test

the

heater

and

the

correlative

parts.

2.

Sensor

error:

If

there

is

some

malfunction

in

the

sensor

or

in

the

sensor

circuit,

the

temperature

parameter

of

LCD

will

display

<«S-E"

and

the

power

supply

to

the

handle

will

be

cut

off.

3.

ERR:

If

there

is

some

malfunction

in

the

fan

or

in

the

fan

circuit,

the

LCD

will

display

**ERR"

and

it

must

test

the

fan

and

the

correlative

parts.

TEMPA/Tkey

Adjust

the

temperature

AIR

A/Tkey

Adjust

the

airflow

CH1&CH2

Set

the

sound

function

CH1&CH3

Into

the

calibration

function

5.2

Operation

Note:

check

the

parts

in

the

package

as

the

packing

list.

Some

option

parts

may

be

not

in

the

package

if

do

not

order.

1.

Put

the

unit

on

the

flat

workbench

and

select

suitable

nozzle

to

install

(refer

to

9.2).

After

that,

put

the

handle

on

the

holder.

2.

Insert

the

power

plug

into

the

power

socket

and

then

press

the

"POWER"

key.

Switch

on

the

power

supply

to

the

SMD

rework

system.

3.

Take

down

the

handle

from

the

holder

and

the

system

comes

into

the

work

state.

When

the

temperature

is

stable,

the

temperature

window

displays

"Real

Temp".

4.

If

in

the

unlocking

state,

it

can

set

the

temperature

and

the

airflow.

(1)

Click

"TEMPA"

or

"TEMPT"

key

to

set

the

temperature

and

click

"AIR

A"

or

"AIR

T"

key

to

set

the

airflow

(refer

to

the

"temperature

setting

&

airflow

setting")

(2)

Select

the

working

channel:

After

setting

the

temperature

and

airflow,

click

CHI

(or

CH2

or

CH3)

to

save

the

setting

data

into

channel

CHI

(or

CH2

or

CH3).

5.

If

in

the

locking

state,

it

cannot

set

the

temperature

and

the

airflow

and

after

getting

the

power

supply,

the

display

shows

"no"

before

into

working.

6.

After

working,

put

back

the

handle

on

the

holder.

After

that,

the

unit

comes

into

the

cooling

state

and

when

cooling

down

to

lOO'C,

the

unit

comes

into

sleeping

state.

7.

If

not

use

in

a

period

of

time,

it

must

turn

off

the

power

switch

and

cut

off

power

supply.