Quick 9101 Bedienungsanleitung

QUICK 9101

Soldering Robot

Instruction Manual

Thank you very much for purchasing this Robot.

This operation manual describes the features and operation of the robot.

Before using, read the instructions thoroughly for proper using the robot. Store the

manuals in a safe, easily accessible place for future reference.

For improve its quality, the specifications and parameters of the robot or the contents

of this manual may be modified without prior notice.

Table of Contents

Ⅰ. Safety Instruction .............................................................................................. 1

Ⅱ. Summary ........................................................................................................... 2

2.1 Specifications .................................................................................................... 2

2.2 Instructions about the Key ................................................................................. 2

Ⅲ. Connection and Fix ............................................................................................ 4

3.1 Fix ..................................................................................................................... 4

3.2 Input/Output Connect ........................................................................................ 4

3.3 Socket Instruction .............................................................................................. 4

3.3.1 I/O Socket Instruction ............................................................................... 4

3.2.2 Pins Instruction of Four-pin Socket .......................................................... 5

3.2.3 Pins Instruction of Five-pin Socket ........................................................... 5

3.2.4 Pins Instruction of Seven-pin Socket ........................................................ 6

3.4 Soldering Process ............................................................................................. 6

Ⅳ Parameter Setting and Operation ....................................................................... 7

4.1 Standby Interface .............................................................................................. 7

4.2 Function Test ..................................................................................................... 7

4.3 File Processing and Pause ................................................................................ 8

4.4 File Program ...................................................................................................... 8

4.4.1 New File ................................................................................................... 9

4.4.2 Edit File Parameter ................................................................................ 14

4.4.3 Delete File .............................................................................................. 14

4.5 Parameter Shortcut Setting ............................................................................. 15

4.6 System Parameter and Cylinder Parameter Setting ........................................ 15

Ⅴ. FAQ ................................................................................................................. 17

. Safety InstructionⅠ

Caution: before using, please carefully read the following safety precautions. Store

the manuals in a safe, easily accessible place for future reference.

 Only use this robot with rated voltage and frequency (refer to the trademark in the back of

equipment).

 This machine is equipped with a 3-wires grounding plug and must be plugged into a 3-terminal

grounded socket. Do not modify plug or use an ungrounded power socket. If an extension cord

is necessary, use only a 3-wire extension cord that provides grounding.

 Don’t turn on the power of the machine when some parts are damaged, especially the power

cord is damaged.

 Don’t drop or shock intensively the unit for protecting it from damage.

 Don’t move the XY table and the top head of feeding solder controller.

 During processing, don’t touch the movable parts.

 Before using, check the heating controller and pressure reduction valve have been fasten

reliable.

 Keep the unit dry. Don’t use or disconnect the unit with wet hands.

 Check and clean the tubes at regular intervals for protecting the tubes to prevent clogging.

 Do the fittings change or maintain after turning off the power supply.

 Make sure the air supply is dry and clean. Select suitable air pressure according the component.

Suggest the air pressure is less than 0.7Mpa.

 During using, don’t over bend or revolve the PU tubes.

. SummaryⅡ

2.1 Specifications

Form 2-1 main technical parameter

Power Supply 220VAC

Power Consumption 30W

Number of Controllable Axes 1 axes

Moving Range Z axis 100mm

Speed Range Z axis 0.1～300 mm/sec

Repeatability Z axis 0.02mm

Resolution Z axis 0.01mm

Loading Weight

Head 2 Kg

Working Ambient

Temperature 0～40℃

Relative 20％～90％(no condensation)

Dimension(W×D×H) 12*19*31.5cm

Notice: parameter of Self-feeder soldering station see the user manual fo solder.

2.2 Instructions about the Key

The main unit has 10 operation keys, functional description are as follows.

. SummaryⅡ

Form2-2: key function table

Control panal key Function description

【HOME】 Make the terminal device return to work point, or set the work point.

【FILE/EDIT】 Enter file edit interface（new/edit/delete）

Z / Z Control the axis’coordinate

← / → Move the cursor towards leftside or rightside.

【ORG】 Move the terminal device to mechanical origin（0.

【PG/CLEAN】 Enter parameter setting interface

【ENT】

Save the setting parameters

Clear the circular processing times

【ESC】 1. Return to file processing interface but not save the set parameters.

2. Into the testing interface, test the axis’s function

【START/PAUSE】 Start or pause the processing file.

【FEED】 Control feeding solder

NOTE:

 ←, FILE and EDIT keys are at the same key.

 →, PG and CLEAN keys are at the same key. (PG is parameter.)

Ⅲ. Connection and fix

Ⅲ. Connection and Fix

3.1 Fix

It has 8 install fixing holes at unit’s bottom. It can prevent the unit from being move, or falling down by reliablly

fixing the unit on the table with M5 hexagon screws. The installing dimension as follows:

Caution: it must fix the unit reliably to protect the operator and unit from accident.

3.2 Input/Output Connect

1. After fixed the unit on the workbench reliablly, it can connect the IO singal cords.

2. The soldering handle is the only moving axis and its movement process can refer 3.4.

3. In order to avoid air leakage, the two cylinder air connectors need to be blocked when not using.

3.3 Socket Instruction

3.3.1 I/O Socket Instruction

Fixing hole

ternal

Ⅲ. Connection and fix

3.2.2 Pins Instruction of Four-pin Socket

The following list describes the pins function of the four-pin socket.

3.2.3 Pins Instruction of Five-pin Socket

The following list describes the pins function of the five-pin socket. By the socket, it can connect with

photoelectricity switch etc.

NOTE: Input3&Input4 are set at Effective Level window. INPUT0 is corresponding socket number of PCB.

Pin NO.

Pin’s Name Instrution of Pins Application

1 24VDC “+” power supply Output signal

2 GND Ground of power supply

3 INPUT0 signal input 3 connect with sensor, such as photoelectricity

switch

4 FOOT2 signal input 4 Connect with cylinder

5 NC NULL

Pin No.

Pin’s Name

Instrution of Pins Application

1 FOOT1 Now used to connect with “

Switch of

START/STOP”.

2 GND Ground of power supply

3 INPUT1 Now used to reset (ORG) signal

4 NC NULL

Internal

Ⅲ. Connection and fix

3.2.4 Pins Instruction of Seven-pin Socket

The following list describes the pins function of the seven-pin socket. By the socket, it can control the

external device.

3.4 Soldering Process

After setting parameter, it can start operation, and the movement process is as following table.

Working process

0 Clean point (If set)

1 Home Point

2 1st Height

3 1st Feeding

4 Work Point

5 1st Delay

6 2nd Feeding

7 2nd Delay

8 3rd Feeding

9 3rd Delay

10 4th Height

11 4th Feeding

12 4th Delay

13 Home Point

Clean process

1 Clean point ( Home Point)

2 1st Height

3 1st Feeding

4 1st Delay

5 CLEAN

6 2nd Feeding

7 2nd Delay

8 3rd Feeding

9 3rd Delay

10 Clean delay

11 4th Height

12 4th Feeding

13 4th Delay

14 Clean point ( Home Point)

Pin NO.

Pin’s name

Instrution of pins Application

1 24V “+” power supply Output

2 GND Ground of power supply

3 Mout1 Main signal output1, the current

is less than 0.5A Now used to feeding signal

4 Mout4 Main signal output4, the current

is less than 0.5A Now used to cylinder

5 INPUT1 (the function is same with the 3rd

pin of four-pin socket ) Now used to reset (ORG) signal

6 Mout2 Main signal output2, the current

is less than 0.5A Now used to output working state signal

7 Mout5 Main signal output5, the current

is less than 0.5A In effective only when pulse signal inputting

Ⅳ. Parameter setting and operation

Ⅳ Parameter Setting and Operation

4.1 Standby Interface

Turn on the power switch, the system will enter initializing interface and then enter standby interface as

following pictures “4-1 & 4-2”.

Pic.4-1: Initializing Interface Pic. 4-2: Standby Interface

1. Select File

Select file by pressing Z or Z key.

Press Z key can select the previous file and press Z key can select the next file.

2. Processing Times

“N: 00000” at the lower left corner of standby interface, shows single processing times, or shows loop-work

processing times in circulating processing mode, which patten is “Already processing times /total set

processing times”.

3. Processing State

At the lower right corner of standby interface, display the file processing state. The processing state changes

with the processing course. The file processing states are as following table.

Form 4-1: File Processing State

Working

State

Remark

RESET Return to initial position.

STOP The process has been stopped.

WORK In the processing.

PAUSE The process has been paused.

WAIT Waiting time of changing product during the loop-work process.

4.2 Function Test

1. Enter function test interface: in standby interface, press ESC key to exit standby interface and enter

function test interface.

Inhaltsverzeichnis

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