Rainbow Pool Products Viron P320 eVo Bedienungsanleitung

9/10/2012

INSTALLATION AND

OPERATING INSTRUCTIONS

Melbourne: 03 8796 8600 Gold Coast: 07 5552 2600 Perth: 08 9350 2600

Sydney: 02 9853 2100 Townsville: 07 4750 3100 sales@astralpool.com.au

Brisbane: 07 3308 5400 Adelaide: 08 8152 7600 www.astralpool.com.au

Bolero ND

Cleaner

Viron Cartridge Filter

INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATING INSTRUCTIONS

Viron P320 eVo

Viron P600 eVo

Pool and Spa Pumps

Viron P320 eVo

Viron P600 eVo

Rainbow Pool Products

PO Box 2388, Mansfield Qld 4122

Telephone STD 61-7-3849 5385

Facsimile STD 61-7-3849 5384

Email: [email protected]

Web: www.rainbowpoolproducts.com.au

Inst.300 Viron EVO Pool & Spa Pump V01_12

SERIOUS INJURY OR DEATH MAY OCCUR IF THIS PRODUCT IS NOT USED, OPERATED OR INSTALLED

ACCORDING TO THESE INSTRUCTIONS AND RELEVANT AUSTRALIAN STANDARDS.

THIS APPLIANCE IS NOT INTENDED FOR USE BY YOUNG CHILDREN OR INFIRM PERSONS. PLEASE

ENSURE YOUNG CHILDREN ARE SUPERVISED SO THAT THEY DO NOT PLAY WITH THE APPLIANCE.

PUMP PRODUCES HIGH PRESSURES –STAND CLEAR OF PUMP AND ALL FILTRATION EQUIPMENT

DURING START UP

PUMP MUST ONLY BE INSTALLED BY A QUALIFIED POOL INDUSTRY PROFESSIONAL. INSTALLERS,

OPERATORS AND OWNERS MUST READ THESE INSTRUCTIONS BEFORE USE.

PUMP AUTOMATICALLY RESTARTS AFTER HIGH LIMIT OPERATION, DISCONNECT POWER TO PUMP

BEFORE MAINTENANCE OR REPAIR

INCORRECT SETTING OF THE SPEEDS ON THIS PUMP MAY CAUSE ADVERSE FILTRATION OR

OPERATION OF THE SWIMMING POOL OR SPA. ENSURE PUMP IS INSTALLED, SET AND

COMMISSIONED BY AN AUTHORISED ASTRALPOOL DEALER.

Inst.300 Viron EVO Pool & Spa Pump V01_12

GENERAL

The Viron EVO Pool Pump is a unique variable-speed permanent magnet DC motor combined with an energy

efficient pump wet end. When installed and plumbed correctly, the Viron EVO will significantly reduce operating

costs, lower noise levels and reduce greenhouse emissions.

The Viron EVO Pool Pump range is available in a variety of models, with the following factory set speeds which

offer approximate flow rates:

Model

High

Medium

Low

Viron P320 EVO

320 lpm

206 lpm

128 lpm

Viron P600 EVO

600 lpm

426 lpm

200 lpm

(Flow rates based on a maximum speed at 8 m total dynamic head).

Each speed can be easily changed to suit your pool size, filter, plumbing and application. The Viron eVo Series

pumps must be installed by a pool professional trained by AstralPool to ensure it has been selected for the correct

application, correctly installed and set up to suit your pool and its operation fully explained to you.

FEATURES

-Continuous duty rated motor

-Precision reinforced moulded high head impeller, giving extra performance

-Single piece moulded body for added strength and longer life

-Rapid priming diffuser quickly corrects loss of water flow

-Quick and easy disassembly for servicing

-Large capacity basket with easily removed ramp on lid

-Ability to adjust factory preset speeds for optimum water flow and maximum energy savings for your pool

and its equipment.

-Double Insulated water circuit for maximum electrical protection

DIMENSIONS

Viron EVO

Inst.300 Viron EVO Pool & Spa Pump V01_12

INSTALLATION

This appliance must be installed by a trained pool professional service technician. When installing the appliance,

ensure all parts are installed in the correct zone in accordance with the wiring rules. In particular refer to AS/NZS

3000 (Australia) and EN 60364 (EU).

A. Plan position of pump so that it will be:

1. Free of water flooding, such as in a sump, garden hollow, ditch or at bottom of bank with run off.

2. On a stable base so that:

a) The pump is not left suspended by its fittings, causing a leak or failure with loss of water.

b) Movement through vibration is restricted

c) No strain is put on attaching pipe or other expensive equipment

3. Accessible for maintenance and easily removed for service.

4. Breathing space. Pump should not be crowded which will prevent cooling airflow from fan.

Overheating due to lack of cooling voids warranty.

5. Within reach of power point without extension/plugs liable to corrosion, shorting, etc.

6. At a minimum height of suction lift of water from pool surface to pump inlet.

B. For best pump performance keep suction pipe length as short as possible with minimum number of bends

and use 50mm high pressure PVC suction and return pipe. All equipment such as filters, heaters,

chlorinators must have a minimum of 50mm connections.

C. Secure the barrel unions supplied into the attaching pipe work, using approved priming fluid and solvent

cement as normal practice, coating both surfaces. NOTE: Always wear protective gloves when handling

and using glue and priming fluid. Ensure no excess adhesive runs into the union proper affecting the

sealing or removal abilities. Allow 24 hours to dry before starting pump. Do not use “green” glue on barrel

unions. This can cause damage to the ABS material used to manufacture the unions.

D. Install isolation valves before the pump section and after equipment, if the pump is below the water level of

the pool.

E. For pump installations 500mm above water level, it generally requires a foot valve at the pool or check

valve in the suction line. Suction lines must be installed below water level until just in front of pump

location and vertical riser used to reach pump inlet. AstralPool pumps are rated to a maximum head of 25

metres however refer to your pumps data plate for actual achievable pressure

F. All pumps will operate quieter and perform more efficiently if a straight length of 450mm pipe is plumbed

horizontally into the front of the pump.

G. Water temperature not to exceed 45 degrees

H. Pumps must be either

- supplied by an isolating transformer, or

- supplied through a residual current device (RCD) with a rated residual operating current not exceeding

30mA.

Warning: Viron pumps include PCB's and microchips. It is necessary to turn power off completely for 10

seconds before turning pump back on again. Some brands on chlorinators may bleed a small amount of

power into the Viron Pump even when the pump off mode is selected. If this occurs, the Viron Pump may

not reset correctly and may not start until power is disconnected completely. In some cases, the

manufacturer of these chlorinators may be able to remove or change a capacitor which will completely

disconnect power to the pump when turned off. If not, a suitable chlorinator may be required to be

purchased. Astral Pool chlorinators completely disconnect power to the pump when the pump off mode is

selected.

Inst.300 Viron EVO Pool & Spa Pump V01_12

OPERATION

1. Prime pump if hair and lint pot is dry as follows –Close off valve on suction line if present. Remove lint pot

lid. Fill lint pot and chamber with water. Replace and secure lint pot lid and seal.

2. Open all valves, allowing water to flow through pump.

3. Switch on power to pump, motor to start.

4. If some flow of water does not establish within on half minute, switch off and prime pump again. If pump

does not prime within 3 attempts, check all suction connections for sealing. If these are satisfactory, a

check or foot valve is required to hold water for prime.

5. If the water flow through pump is always tedious to obtain at start-up after cleaning the lint basket, then an

examination of the system to establish a reason and correct the cause is recommended. Eg. Check valve,

air leaks, faulty seal, cracked lint pot lid, etc.

6. The Viron EVO has 3 factory preset speed settings –Low, Medium and High. High should be used when

backwashing, manually vacuuming the pool or operating spa jets or some water features such as

waterfalls. Medium speed can be used for gentle spa jet action, when suction cleaner is connected to the

skimmer or filtration for the pool. Low is the recommended setting for everyday filtration of your pool

when a cleaner is not connected.

7. The Viron EVO will automatically start on High for the first 5 minutes to assist in priming and substantially

fill the hair and lint pot with water. After 5 minutes the pump will revert to the last speed it was set at

before it was turned off.

8. During normal operation, it is recommended that the pump be operated on Low for 12 hours per day. This

will achieve the lowest operating costs with the lowest noise level. Should your pool have areas where

water is not turning over when pump is on Low, increase the speed setting.

Notes: The appliance is not intended for use by person including young children or infirm persons with reduced

physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given

supervision or instruction concerning use of the appliance by a person responsible for their safety.

Please ensure that young children are supervised to ensure that they do not play with the pump.

To avoid a safety hazard, the supply cord if damaged, must only be replaced by AstralPool, or its service agent or

a suitably qualified person.

Hours of Operation

On low speed your Viron pump makes very little noise and is unlikely to be intrusive to you or your neighbours.

Generally, your pool filter pump should operate for a minimum of 8 hours a day to provide sufficient skimming

(thereby reducing the amount of debris that falls to the bottom of the pool) and to allow the chlorinator to provide

sufficient chlorine to sanitise your pool.

Greater energy savings occur when to operating the pump for longer periods at the lowest speed instead

of operating for shorter periods at a higher speed.

Inst.300 Viron EVO Pool & Spa Pump V01_12

SELECTION OF APPROPRIATE SPEEDS

General Rules:

The total volume of water in your pool should be turned over at least once a day.

If operating for longer periods of time, you may be able to turn the output of your salt chlorinator to a lower

level. Check your chlorine level frequently to ensure you do not over or under chlorinate your swimming

pool.

Low Speed is factory pre set and is the recommended setting for your daily filtration flow rate –enough to

gentle turn the water over once per day and circulate the water completely around your pool.

Medium Speed is generally set up as your special purpose flow rate. For example, an infloor cleaning

system will require higher pressures and flow rates to operate and medium speed can be set up to operate

the infloor cleaning system. Other special purpose flow rates may include but are not limited to:

operating spa jets, operating water falls or water features, operating a suction pool cleaner.

High Speed is generally set up to backwash your sand filter. As a rule of thumb, this speed should be set

so that the gauge on your filter is approximately 70kPa to 100 kPa in pressure but this will depend on the

size of your filter, and the size and length of the backwash pipe line.

In warmer weather, or when the pool is used a lot, your pump should operate for 12 hours a day or more. Check

your chlorine levels and visually inspect your water to ensure that (a) you have adequate chlorine and (b) the water

in your pool looks clear and inviting. If you have any doubts, take a sample of water to your local pool shop for a

water analysis.

Examples of Speed Selection during operation and use of your Viron P280 or P300 eVo Pump:

Function

Speed

Vacuuming Pool or Spa

High Speed

Operating Spa Jets

High Speed

Operating Waterfall or Water Feature Medium Speed or High Speed, depending on effect

required

Cleaning up pool with Cloudy Water

Up to 24 hours on High Speed

General Filtration

Low Speed (8 hours in winter, 8 to 12 hours in summer)

Some Tips:

The P320 will provide around 15,000 to 18,000 litres per hour on high speed, depending on pipework, valves, filter

size and other equipment installed on your pool. On low speed the factory preset flow rate is approximately 7,500

litres per hour. Low speed will use approximately 10% of the power consumption that high speed will use.

Therefore, operating the pump 8 hours per day will provide a 60,000 litre pool one complete turn over.

The P600 pump will provide around 36,000 litres per hour on high speed, depending on pipe work and the Factory

preset low speed at 1125 RPM will provide around 12,000 litres per minute. This is sufficient to turn a 96,000 litre

pool over once per day.

As a guide, low speed should achieve a visible skimming of the surface of the pool through your skimmer box.

When connected to an AstralPool compatible salt chlorinator, Viron Connect Touch Screen Control System, we

recommend that for one hour a day the filtration period is operated on at least medium speed to achieve full

circulation and good surface skimmer of the pool. The balance of the filtration cycle can then be set on low speed.

However, should your pool water develop cloudiness or your pool surface exhibit algae growth you may need to

increase the low speed of your pump to ensure adequate circulation of water and chlorine to all parts of your pool.

It is important to check your chlorine levels, pH and other parameters to ensure your water quality is correct before

adjusting the speed of your pump. We recommend these checks are carried out by your professional pool shop or

service technician.

Inst.300 Viron EVO Pool & Spa Pump V01_12

OPERATION OF CONTROL PANEL –VIRON P320 EVO & P600 EVO

The Viron P320 and P600 eVo pumps incorporate an LCD backlit screen with the following features:

In built time clock:

Programmable for up to four timer periods each day

Timer periods can be disused and 1, 2, 3, or 4 periods selected

Different speed (low, medium, high) for each timer period

Displays actual RPM of motor and low, medium and high speed can be adjusted to suit your pool

Time clock and timer periods can be disabled if connected to an external time clock

Can be programmed by a compatible AstralPool remote control or chlorinator to operate at different

speeds during different times of the day

Enables the priming (start up) speed to be adjustable and the time of the start up speed to be changed

from 2 minutes up to 120 minutes

Viron eVo Control Panel

1175

Manual on

Inst.300 Viron EVO Pool & Spa Pump V01_12

OPERATION OF CONTROL PANEL –VIRON P320 & P600 EVO (CONT…)

Using the in built timer to operate pump with an AstralPool Chlorinator or RolaChem dosing unit

Factory Default Setting

1. The inbuilt timers are activated and will control the time the pump operates

2. Connectivity to AstralPool compliant Salt Chlorinators, RolaChem Chemical dosing controllers or Viron

Connect remote Controls is turned “off”

3. Use the “auto” button to turn the pump on or off. When in on position, the pump will remain off until

the next timer period unless pressed again to manually on. If pump is turned to manually on, it will

continue to operate indefinitely. If in the “Off” position (visible on the LCD), the pump will remain

indefinitely off. For timer operation, ensure the “auto” button is pressed so that the LCD screen displays

“auto”.

Setting the current Time

1. If connected to a compliant AstralPool Salt Chlorinator or RolaChem dosing controller connect data cable

between rear of pump and the chlorinator in RolaChem dosing unit.

2. Connect and turn power on to the pump and Chlorinator (or dosing unit)

3. Toggle “menu” (twice) until “CLK” appears and press “enter” to set time. Use up and down arrows to

set the hour, press “enter” again to set minutes and then press “enter” again to set AM or PM.

4. Press “enter” to accept

5. The LCD screen will quickly flash 3 times to indicate the new setting has been accepted.

Setting pump to operate independently of external AstralPool Compliant Chlorinator or Control System

1. Toggle Menu until “CONF” is displayed on the LCD screen

2. Press and HOLD “enter” for 3 seconds. “TMRS” will appear.

3. Press “enter”

4. Press UP or Down buttons to turn “TMRS ON”

5. Press “enter” to accept

6. Press “auto” to return to main menu.

Changing Low, Med and High Speed Settings

1. Select the Speed Button to be adjusted, Low, Medium or High. Respective LED will light up.

2. Alter the speed in increments of 25 RPM using the up and down arrows until the desired speed is

displayed on the screen. Respective “Speed 1”, Speed 2” or “Speed 3”, will flash while editing.

3. The new speed will automatically save after 2 seconds. Flashing will stop to signal save.

Setting filtration timer periods

1. Press Menu to go to PRIM setting.

2. Prime period is defaulted to 5 minutes and high speed. We recommend if your pump is installed at or

below water level, you change the PRIM to 2 minutes. Press “enter” and then Up or Down arrows to

change the prime speed. Press “enter” to accept. Priming period will now be displayed.

3. Use the Up or Down arrow to change the Priming period. Press “enter” to accept.

4. Press Menu to go to TMR “timer settings” and press “enter” to change.

5. Timer 1 is factory set to start at 8 am. Use up or down arrows to change. Press High, Medium, or Low to

select the speed of the pump during Timer 1. On the LCD Screen High is represented by speed “1”,

medium by speed “2”, and Low by speed “3”.

6. Press Enter to move to the stop or end time of Timer 1. Use the up and down arrows to change the end of

Timer 1.

7. Timer 2 will now appear on the LCD Screen. Repeat instructions 4. to 6. Above.

8. Timer 3 will now appear but is factory preset to OFF. Moving any timer to midnight will turn that Timer

period off. Use the up and down arrows to activate the time and repeat process 4 and 5 above.

9. Timer 4 is also factory preset to “off” but can be activated by using the up and down arrows.

10. Remember to select the speed you wish to operate during each timer period by pressing the High, Medium

or Low buttons while still in the Timer Start program.

Using the in built pump timers with a non compliant chlorinator or dosing unit.

1. We do not recommend the use of the pump timers when a non compliant chlorinator or chemical doser is

supplied water flow by the Viron P320 or P600 eVo pump.

2. In this case, the pump operating hours should be controlled by the chlorinator time clock and the pump

plugged into the chlorinator. This is a safety measure provided for by most chlorinator manufacturers.

3. However, it is important to deactivate the inbuilt pump timers.

4. Toggle Menu until “CONF” is displayed on the LCD screen

5. Press and HOLD “enter” for 3 seconds

Inst.300 Viron EVO Pool & Spa Pump V01_12

6. Toggle Menu until “TMR” appears.

7. Press UP or Down buttons to turn “TMR OFF”

8. Press “enter” to accept

9. Press “auto” to return to main menu.

10. When cycling through the Menu button TMR will no longer appear

11. You will no longer be able to automatically have the speed of the pump changed during different times opf

the day.

12. However, if you wish for a period where the pump operates at a high speed, for example to circulate the

water vigorously for a part of the daily filtration, you can use the PRIMING setting to do so.

Using the PRIMING program to circulate the water at a higher flow rate for part of the daily filtration cycle.

1. Toggle Menu to go to PRIM setting.

2. Prime period is defaulted to 5 minutes and high speed. Use the up and down arrows to change the

Priming period up to 120 minutes. Use the High, medium, or low buttons to select the speed you wish the

pump to operate for during the Priming period. In this case, we recommend the High Speed button be

selected.

3. Press “Auto” to exit the programming.

Using Pump with AstralPool compliant external control

AstralPool manufactures Salt Chlorinators, RolaChem chemical dosing units or the Viron Connect Touch Screen

Control system which can control both the operating times of the all Viron eVo pumps PLUS the speed the pump

operates at during each timer period.

For the P320 & P600 you must enable the communication port and disable the Pump in built timers.

1. Toggle Menu until CONF (configure) appears. Hold enter for 3 seconds.

2. Toggle Menu until “TMR” appears.

3. Press UP or Down buttons to turn “TMR OFF”. Remember, you are now using the external control to set

the pump operating hours, so the pump timer must be turned off.

4. Press “enter” to accept

5. Toggle menu until SYS (system) appears. Press the up or down button and turn to “ON”. The Viron

P320 or P600 eVo will accept the start, end and pump speed instructions from the AstralPool compliant

control chlorinator Rolachem dosing controller or Viron Connect Touch Screen Control.

6. Press “auto” to return to main menu.

7. The time will still be visible on the LCD display however, the timer function in the menu setting will no

longer appear. Toggle the menu button will now only display PRIM (priming program), CLK (clock setting)

and CONF (Configuration menu).

8. Refer to your AstralPool compliant Chlorinator, RolaChem Dosing Control or Viron Connect Touch Screen

Control manual for details of programming the pump speed and operating hours.

Fault Codes

The P320 & P600 Pump only

Fault Code (displayed on screen)

Meaning

HI T

Over Temperature

HI A

Over Current

Lo V*

Under Input Voltage

BSUC

Motor is Stuck

*Please note: It is normal for the “Lo V” fault code to display briefly on start up.

Inst.300 Viron EVO Pool & Spa Pump V01_12

Data cable connector:

If a compatible AstralPool VX Salt Chlorinator, Viron Salt Chlorinator or Viron Connect Touch Screen, is connected

with the AstralPool communication cable, the speed of the pump and operating hours can be controlled by these

devices.

The Viron P320 & P600 eVo must have its inbuilt timer deactivated if the pump operating times and speeds are to

be operated by the compatible AstralPool Salt Chlorinator, RolaChem Dosing Controller or Viron Connect remote

touch screen.

Remove 2 philips head screens from rear of pump and the data port cover is removed by hand. Plug RJ12 6 wire

flat cable purchased from AstralPool into rear of pump and reassemble. To achieve a proper seal, press the flat

cable under the guide tabs (detailed view A). Slide data port cover back on by aligning the tabs with the slots and

the flat cable with the recess (detailedl view B).

REMOTE CONTROL OF SPEEDS AND TIMER FUNCTIONS

•Viron eVo pump stand alone

•4 built in timer periods in pump

•3 programmable speed settings

•Low, medium or high speed can be selected in each timer period

•Priming period can be selected from 2 to 120 minutes

•Prime RPM can be selected from 1275 to 2850 RPM

240v power

24v comms data

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